MAHA RGE UNI TRAM Operating Instructions Manual
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RGE UNI TRAM
Mobile Column Lift
Original Operating Instructions
BA491701-en
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Contents
1 Safety ...................................................................................................................... 5
1.1 Introduction ......................................................................................................................................... 5
1.2 Symbols .............................................................................................................................................. 5
1.3 Intended Use ....................................................................................................................................... 5
1.4 Inappropriate Use ................................................................................................................................ 5
1.5 Safety Instructions for Commissioning ................................................................................................. 5
1.6 Safety Instructions for Operation ......................................................................................................... 5
1.7 Safety Instructions for Servicing ........................................................................................................... 6
1.8 What to Do in the Event of Defects or Malfunctions ............................................................................. 6
1.9 What to Do in the Event of an Accident ............................................................................................... 6
1.10 Safety Features ................................................................................................................................... 7
1.10.1 Locking Device .................................................................................................................................... 7
1.10.2 Braking Motor ..................................................................................................................................... 7
1.10.3 Phase Sequence Relay........................................................................................................................ 7
1.10.4 Thermal Overload Protection ............................................................................................................... 7
1.10.5 Safety Shutdown after Motor Overload ................................................................................................ 7
1.10.6 Warning and Information Labels .......................................................................................................... 7
2 Description ............................................................................................................... 8
2.1 General Information ............................................................................................................................. 8
2.2 Noise Emission .................................................................................................................................... 8
2.3 Specifications ...................................................................................................................................... 8
2.4 Sample Nameplate .............................................................................................................................. 9
3 Installation .............................................................................................................. 10
4 Operation ............................................................................................................... 11
4.1 Requirements on the Operator .......................................................................................................... 11
4.2 Handling / Moving the Columns ........................................................................................................ 11
4.3 Lift Positioning ................................................................................................................................... 12
4.4 Controls ............................................................................................................................................ 14
4.5 Main Switch ...................................................................................................................................... 15
4.6 Emergency Stop................................................................................................................................ 15
4.7 Operating Modes .............................................................................................................................. 15
4.7.1 Automatic Mode ................................................................................................................................ 15
4.7.2 Single Mode ...................................................................................................................................... 16
4.7.3 Group Mode ...................................................................................................................................... 17
4.7.4 Cable Remote Control ....................................................................................................................... 17
4.8 Emergency-down Function, Mechanical ............................................................................................ 18
4.9 Operation with more than 6 Columns ................................................................................................ 19
4.10 Load Acknowledge Switch (Optional) ................................................................................................ 20
5 Maintenance .......................................................................................................... 21
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5.1 Annual Inspection .............................................................................................................................. 21
5.2 Care Instructions ............................................................................................................................... 21
5.3 Spare Parts ....................................................................................................................................... 21
5.4 Maintenance by the Operator ............................................................................................................ 22
5.4.1 Recirculating Ball Nut ........................................................................................................................ 22
5.4.2 Options ............................................................................................................................................. 23
5.5 Setting the Hydraulic Jack ................................................................................................................. 24
5.6 Display Codes ................................................................................................................................... 25
6 Service Lifetime ...................................................................................................... 27
7 Dismantling ............................................................................................................ 27
8 Disposal ................................................................................................................. 27
9 Contents of the Declaration of Conformity .............................................................. 27
10 Company Information ............................................................................................. 28
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1
Safety
1.1
Introduction
1.2
Symbols
1.3
Intended Use
1.4
Inappropriate Use
1.5
Safety Instructions for Commissioning
1.6
Safety Instructions for Operation
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Thoroughly read this manual before operating the equipment and comply with the instructions.
Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these safety
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instructions are not covered by the product liability regulations.
Important safety instructions. Failure to comply with instructions could result in personal injury or
property damage.
Important information.
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• This lift is to be used exclusively for the safe lifting of rail vehicles. Observe the rated load
capacity.
• The lift shall not be modified without the express written consent of the manufacturer. In case of
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non-compliance the declaration of conformity becomes void.
Any use other than described is inappropriate, for example:
• Climbing on the lift supports
• Transporting persons on the lift supports
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• Usage as mobile work platform or for other lifting operations
• Use the lift on a hard, level surface only.
• The standard lift version may not be installed and commissioned in the vicinity of explosives or
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flammable liquids.
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• Read the detailed operating manual.
• Lift operation by trained personnel over 18 years only.
• Do not exceed the rated load capacity per column as indicated on the lift nameplate.
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1.7
Safety Instructions for Servicing
1.8
What to Do in the Event of Defects or Malfunctions
1.9
What to Do in the Event of an Accident
• Ensure an unobstructed movement of lift and vehicle.
• After raising the vehicle briefly, stop and check the lift supports for secure contact with the
vehicle.
• Closely watch lift and vehicle during raising and lowering cycles.
• The working area which cannot be overviewed by the operator should be monitored by a
second person.
• When operating the lift in single or group mode, make sure the vehicle is not tilted.
• Do not allow anyone to stay in lift area during raising and lowering cycles.
• Do not allow anyone to climb on lift or inside raised vehicle.
• Keep lift and vehicle free of tools and parts.
• When using the lift outdoors, lower the vehicle and stop operation when the wind velocity
exceeds 6 m/s.
• Push the support forks completely under the wheels or lift points of the vehicle to be raised.
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• Do not drive over or pinch electrical cables.
• Service work may be done by authorized service technicians only.
• Turn off and padlock the main switch before doing any repair, maintenance or setup work.
• Disconnect the mains plug before opening the control box.
• Work on the electrical equipment may be done by service technicians or certified electricians
only.
• Ensure that ecologically harmful substances are disposed of only in accordance with the
appropriate regulations.
• Do not use high pressure or steam jet cleaners. Use of caustic cleaning agents may damage
the lift.
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• Do not replace or override the lift safety devices.
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• In case of defects or malfunctions such as uncontrolled lift movement or deformation of the
superstructure, support or lower the lift immediately.
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• Turn off the main switch and secure it against unauthorized usage. Contact service.
• The injured person is to be removed from the danger area. Find out where dressing and
bandages are kept. Seek first-aid.
• Provide first-aid (stop bleeding, immobilise injured limbs), report the accident and seal off the
accident site.
• Immediately report any accident to your supervisor. Make sure a record is kept of every
occasion first-aid is provided, e.g. in an accident book.
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• Remain calm and answer any questions that may arise.
7
1.10
Safety Features
1.10.1
Locking Device
1.10.2
Braking Motor
1.10.3
Phase Sequence Relay
1.10.4
Thermal Overload Protection
1.10.5
Safety Shutdown after Motor Overload
≥ 15 %
1.10.6
Warning and Information Labels
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The locking device serves to prevent inadvertent lowering motions caused by gear,
load nut or lifting screw failure. The carriage is blocked by safety wedge (1) and
counterwedge (2).
The motors are equipped with AC spring pressure brakes. Once the motors
are switched off, the brakes prevent any further movements.
The phase sequence relay in the power supply unit ensures safe and
independent operation.
Overload protection via electronically monitored thermoswitches.
The motor load is permanently monitored by the control PCB. If an overload of
system will switch off automatically. In this case the lift cannot be raised any more, but it can be
normally lowered to bottom position.
Do not change or remove the warning and information labels. Order replacement for defective
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labels.
occurs, the
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Description
2.1
General Information
2.2
Noise Emission
2.3
Specifications
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The mobile column lifts of the RGE series are produced as wheel engaging or universal lifts.
Depending on the version, the lift system consists of 2 or 4 columns and can be expanded to 6
columns in the standard version.
The lift can be expanded up to 12 columns when using a special power supply unit.
All components are easily accessible under the lifted vehicle due to a generous maximum lifting
height of 1750 mm. An extended lifting height of 2400 mm is optionally available.
The lift is a mobile unit whereby the columns can be substituted with stands when vehicles are to
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be worked on for a longer period of time. The lifting columns are free to be used on other vehicles.
The sound pressure level is lower than 70 dB(A) in the working area of the operator.
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Load capacity per column 7500 kg
Lifting height (standard) 1750 mm
Raising/Lowering time * 113 s
Raising speed 0.92 m/min
Motor power 1.5 kW
System of protection IP 54
Supply voltage 3~ 380/220 V; 50 Hz
Net weight per column w/o support * 452 kg
Surface load 0.5 N/mm
* Applies to standard lifting height of 1750 mm. Raising/Lowering time and Net weight differ from
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the above figures when lift is equipped with special lifting height.
The properties indicated apply to lifts running at operating temperature.
Specifications are subject to change without notice.
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2.4
Sample Nameplate
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Mobile Lifting System
Ser. No. / Date of Production: ***
Project: ***
Type: ***
Supply Voltage: ***
Frequency: ***
Rated Current: ***
Fuse Protection: ***
Load Capacity per Column: ***
System of Protection: ***
WEEE-Reg.-No. ***
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