MAHA RGE, RGE GPGU, RGE T Original Operating Instructions

Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.

RGE

Mobile Column Lift

Original Operating Instructions

BA490801-en

Pos: 1 /Tec hnisc he Dok um entat ion /Heb e techn ik/ COL UMN LI FT/ 4908 01 R GE/ BA/I nha lt: 49 08 T itelb ild @ 42\mod_1431952788672_0.docx @ 2243711 @ @ 1

Pos: 2 /-----For mat---- -/MAN UELLER UMBRUCH S eitenumb ruch @ 0\m od_ 113 44035 776 87_0. d Pos: 2 /-----For mat---- -/MAN UELLER UMBRUCH S eitenumb ruch @ 0\m od_11 34403 5776 87_0.d ocx @ 1 277 @ @ 1

Pos: 3 /-----For mat---- -/Inha ltsv er zeic hnis - 3 Ebene n @ 5\mod_ 116 88674 41046_ 75.do cx @ 729 20 @ @ 1

Contents

1 Safety ...................................................................................................................... 5

1.1 Introduction ......................................................................................................................................... 5

1.2 Symbols .............................................................................................................................................. 5

1.3 Intended Use ....................................................................................................................................... 5

1.4 Inappropriate Use ................................................................................................................................ 5

1.5 Requirements on Operating and Service Personnel ............................................................................. 5

1.6 Safety Instructions for Commissioning ................................................................................................. 6

1.7 Safety Instructions for Operation ......................................................................................................... 6

1.8 Safety Instructions for Servicing ........................................................................................................... 6

1.9 What to Do in the Event of Defects or Malfunctions ............................................................................. 6

1.10 What to Do in the Event of an Accident ............................................................................................... 6

1.11 Safety Features ................................................................................................................................... 8

1.11.1 Locking Device .................................................................................................................................... 8

1.11.2 Braking Motor ..................................................................................................................................... 8

1.11.3 Phase Sequence Relay........................................................................................................................ 8

1.11.4 Thermal Overload Protection ............................................................................................................... 8

1.11.5 Safety Shutdown after Motor Overload ................................................................................................ 8

1.11.6 Warning and Information Labels .......................................................................................................... 8

2 Description ............................................................................................................... 9

2.1 General Information ............................................................................................................................. 9

2.2 Noise Emission .................................................................................................................................... 9

2.3 Specifications ...................................................................................................................................... 9

2.4 Sample Nameplate ............................................................................................................................ 12

3 Operation ............................................................................................................... 13

3.1 Handling / Moving the Columns ........................................................................................................ 13

3.2 Installing the Power Supply Unit ........................................................................................................ 14

3.3 Lift Positioning ................................................................................................................................... 14

3.4 Controls ............................................................................................................................................ 16

3.5 Main Switch....................................................................................................................................... 17

3.6 Emergency Stop................................................................................................................................ 17

3.7 Operating Modes .............................................................................................................................. 17

3.7.1 Automatic Mode ................................................................................................................................ 17

3.7.2 Single Mode ...................................................................................................................................... 18

3.7.3 Group Mode ...................................................................................................................................... 19

3.7.4 Cable Remote Control ....................................................................................................................... 19

3.8 Emergency-down Function, Mechanical ............................................................................................ 20

3.9 RGE GPGU: Adjustment of Support Forks ........................................................................................ 21

3.10 Operation with more than 6 Columns ................................................................................................ 21

3.11 Transverse Beam for Semitrailers ...................................................................................................... 22

4 Maintenance .......................................................................................................... 23

BA490801-en

4.1 Annual Inspection .............................................................................................................................. 23

4.2 Care Instructions ............................................................................................................................... 23

4.3 Spare Parts ....................................................................................................................................... 23

4.4 Maintenance by the Operator ............................................................................................................ 24

4.4.1 Recirculating Ball Nut ........................................................................................................................ 24

4.4.2 Moving Gear ...................................................................................................................................... 25

4.4.3 Options ............................................................................................................................................. 25

4.4.4 Thrust Washers ................................................................................................................................. 26

4.5 Setting the Hydraulic Jack ................................................................................................................. 29

5 Display Codes ........................................................................................................ 30

6 Service Lifetime ...................................................................................................... 32

7 Dismantling ............................................................................................................ 32

8 Disposal ................................................................................................................. 32

9 Contents of the Declaration of Conformity .............................................................. 32

10 Company Information ............................................................................................. 33

Pos: 4 /-----For mat---- -/MAN UELLER UMBRUCH S eitenumb ruch @ 0\m od_11 34403 5776 87_0.d ocx @ 1 277 @ @ 1

BA490801-en

Pos: 5 /-----For mat---- -/MAN UELLER UMBRUCH S eitenumb ruch @ 0\m od_11 34403 5776 87_0.d ocx @ 1 277 @ @ 1

BA490801-en

Safety

1.1

Introduction

1.2

Symbols

1.3

Intended Use

1.4

Inappropriate Use

1.5

Requirements on Operating and Service Personnel

Pos: 6 /Technische D okumen tation/A lle Ger äte/ Überschr iften/ Übersc hriften 1/S/Üb erschri ft 1: Si cher heit @ 6\mod_1174482399906_75.docx @ 76962 @ 1 @ 1

Pos: 7 /Techn ische Dokum en tati on/A lle Ger äte/ Über schr ifte n/Über schr iften 1.1/ E/Über sc hrif t 1.1: E inf ühru ng @ 6\ mod_1174482219062_75.docx @ 76793 @ 2 @ 1

Pos: 8 /Technisc he Dokum enta tion/ All e Gerä te/In halte/ Sic herhe it/In halt : Ei nführ ung S icher hei t @ 6\mod_1175609639562_75.docx @ 87528 @ @ 1

Thoroughly read this manual before operating the equipment and comply with the instructions. Always display the manual in a conspicuous location.

Personal injury and property damage incurred due to non-compliance with these safety

Pos: 9 /Technische D okumen tation/A lle Ger äte/ Überschr iften/ Übersc hriften 1.1/S/ Überschr ift 1. 1: Sym bole @ 6\mod_1174482270875_75.docx @ 76865 @ 2 @ 1

Pos: 10 /Techn ische Dokume ntatio n/Alle G eräte/ Inhalte/ Sicher heit/In halt: Sy mbole S icherh eit @ 14\mod_1239866667866_75.docx @ 361518 @ @ 1

instructions are not covered by the product liability regulations.

Important safety instructions. Failure to comply with instructions could result in personal injury or property damage.

Important information.

Pos: 11 /Technische Dokument ation/Alle Gerät e/Übersc hriften/Üb erschriften 1. 1/B/Übers chrift 1.1: Bestimm ungsgemä ßer Gebrauch @ 6\mod_117 6734 02220 3_75.d ocx @ 88746 @ 2 @ 1

Pos: 12 /Tec hn isch e Do kument ation/H ebetech nik/C OLUMNLI FT/490 001 Rad greifer -Hebeb ühnen A lle/Inh alte/In halt: Bestimm ungs gemäßer G ebra uch RG -HBZ @ 11\ mod_1227608538981_75.docx @ 275048 @ @ 1

• This lift is to be used exclusively for the safe lifting of commercial and agricultural vehicles such

as trucks, buses, tractors etc. Observe the rated load capacity.

• The lift may not be modified without the express written consent of the manufacturer. In case of

Pos: 13 /Technische Dokument ation/Alle Gerät e/Übersc hriften/Üb erschriften 1. 1/B/Übers chrift 1.1: Bestimm ungswid riger Gebrauc h @ 18\mod_1255530265027_75.docx @ 471571 @ 2 @ 1

Pos: 14 /Techn ische Dok ument atio n/Heb etechni k/- Ar chiv -/00 H ebetech nik - Alle/In halte/Inha lt: Bestimmungsw idriger Gebr auch HBZ @ 19\mod_1267188702628_75.docx @ 794843 @ @ 1

non-compliance the declaration of conformity becomes void.

Any use other than described is inappropriate, for example:

• Climbing on the lift supports

• Transporting persons on the lift supports

Pos: 15 /Technische Dokume ntatio n/Alle Geräte/ Übersc hriften/ Überschr iften 1.1/A/ Übersc hrift 1.1: Anf order ungen a n das Bedien ungs- und Ser vicep ersonal @ 34\mod_1380637497630_75.docx @ 1835413 @ 2 @ 1

Pos: 16 /Technische Dokume ntatio n/Alle Geräte/ Inhalte/ Sicher heit/In halt: Anf order ungen a n das Bedie nungs- und Servicep ersonal @ 35\mod_1390296255225_75.docx @ 1876648 @ @ 1

• Usage as mobile work platform or for other lifting operations

All persons employed in the operation, maintenance, installation, removal and disposal of the device must

• be at least 18 years old,

• be trained and instructed in writing,

• have read and understood this manual

• be on record as having been instructed in safety guidelines.

Pos: 17 /Technische Dokume ntatio n/Alle Geräte/ Übersc hriften/ Überschr iften 1.1/S/ Übersc hrift 1.1: Sic herheit svorschr iften f ür di e Inbe triebnahm e @ 6\m od_1174482269156_75.docx @ 76838 @ 2 @ 1

BA490801-en

1.6

Safety Instructions for Commissioning

1.7

Safety Instructions for Operation

1.8

Safety Instructions for Servicing

1.9

What to Do in the Event of Defects or Malfunctions

1.10

What to Do in the Event of an Accident

Pos: 18 /Tec hnisch e Dok ument ation/H ebetech nik/C OLUMNLI FT/490 001 Rad greifer -Hebeb ühnen A lle/Inh alte/In halt: S icher heitsvorsc hrif ten für d ie Inb etrieb nahme RG-H BZ @ 6\m od_1178094134921_75.docx @ 90757 @ @ 1

• Use the lift on a hard, level surface only.

• The standard lift version may not be installed and commissioned in the vicinity of explosives or

Pos: 19 /Technische Dokume ntatio n/Alle Geräte/ Übersc hriften/ Überschr iften 1.1/S/ Übersc hrift 1.1: Sic herheit svorschr iften f ür den Betri eb @ 6\m od _11 7448 2268 953_ 75.docx @ 7682 6 @ 2 @ 1

Pos: 20 /Technische Dokume ntatio n/Hebet echnik /COL UMNLIFT/ 490001 Radgr eifer-Heb ebühne n Alle/ Inhal te/Inhal t: Sicher heitsv orschr iften für den Betr ieb RG-H BZ @ 6\mod_1178094657921_75.docx @ 90770 @ @ 1

flammable liquids.

• Read the detailed operating manual.

• Lift operation by trained personnel over 18 years only.

• Do not exceed the rated load capacity per column as indicated on the lift nameplate.

• Ensure an unobstructed movement of lift and vehicle.

• After raising the vehicle briefly, stop and check the lift supports for secure contact with the

vehicle.

• Closely watch lift and vehicle during raising and lowering cycles.

• The working area which cannot be overviewed by the operator should be monitored by a

second person.

• When operating the lift in single or group mode, make sure the vehicle is not tilted.

• Do not allow anyone to stay in lift area during raising and lowering cycles.

• Do not allow anyone to climb on lift or inside raised vehicle.

• Keep lift and vehicle free of tools and parts.

• When using the lift outdoors, lower the vehicle and stop operation when the wind velocity

exceeds 6 m/s.

• Push the support forks completely under the wheels or lift points of the vehicle to be raised.

Pos: 21 /Technische Dokume ntatio n/Alle Geräte/ Übersc hriften/ Überschr iften 1.1/S/ Übersc hrift 1.1: Sic herheit svorschr iften f ür Serv icearbe iten @ 6\mod_1174482270640_75.docx @ 76850 @ 2 @ 1

• Do not drive over or pinch electrical cables.

Pos: 22 /Tec hnisch e Dokum entat ion/Heb etech nik/COL UMNLIF T/4900 01 Rad greifer -Hebebü hnen A lle/Inh alte/In halt: Si cherhei tsvorsc hriften für Servicear beiten RG-H BZ @ 6\mod _117 80952 27937_ 75.d ocx @ 907 93 @ @ 1

• Service work may be done by authorized service technicians only.

• Turn off and padlock the main switch before doing any repair, maintenance or setup work.

• Disconnect the mains plug before opening the control box.

• Work on the electrical equipment may be done by service technicians or certified electricians

only.

• Ensure that ecologically harmful substances are disposed of only in accordance with the

appropriate regulations.

• Do not use high pressure or steam jet cleaners. Use of caustic cleaning agents may damage

the lift.

Pos: 23 /Technische Dokument ation/Alle Gerät e/Übersc hriften/Üb erschriften 1. 1/V/Übersc hrift 1.1: Verhal ten im Störfall @ 6\mod_1178097008375_75.docx @ 90829 @ 2 @ 1

Pos: 24 /Technische Dokume ntatio n/Hebet echnik/ - Arch iv -/ 00 H ebet echni k - Alle/I nha lte/ I nhalt : V erh alte n im St örf all H BZ @ 19\mod_1267177095494_75.docx @ 794570 @ @ 1

• Do not replace or override the lift safety devices.

• In case of defects or malfunctions such as uncontrolled lift movement or deformation of the

superstructure, support or lower the lift immediately.

Pos: 25 /Technische Dokume ntatio n/Alle Geräte/ Übersc hriften/ Überschr iften 1.1/V /Übersc hrift 1 .1: Ver halten bei U nfällen @ 19\m od_ 126 7177245337_75.docx @ 794600 @ 2 @ 1

• Turn off the main switch and secure it against unauthorized usage. Contact service.

BA490801-en

Pos: 26 /Technische Dokument ation/Alle Gerät e/Inhalte/ Sicherhe it/Inhalt: Verha lten bei Unfälle n @ 34\mod_1381128804654_75.docx @ 1837123 @ @ 1

• The injured person is to be removed from the danger area. Find out where dressing and

bandages are kept. Seek first-aid.

• Provide first-aid (stop bleeding, immobilise injured limbs), report the accident and seal off the

accident site.

• Immediately report any accident to your supervisor. Make sure a record is kept of every

occasion first-aid is provided, e.g. in an accident book.

Pos: 27 /-----For ma t-----/MA N UEL LER UMB RUC H Se ite num br uch @ 0\m od_1134403577687_0.docx @ 1277 @ @ 1

• Remain calm and answer any questions that may arise.

BA490801-en

1.11

Safety Features

1.11.1

Locking Device

1.11.2

Braking Motor

1.11.3

Phase Sequence Relay

1.11.4

Thermal Overload Protection

1.11.5

Safety Shutdown after Motor Overload

≥ 15 %

1.11.6

Warning and Information Labels

Pos: 28 /Tec hnisch e Dokume ntation/ Alle Gerät e/Übers chrift en/Über schrifte n 1.1/S/ Übersc hrift 1.1: S icherhe itseinr ichtunge n @ 6\mod_ 1174 4833 24765_ 75.do cx @ 7710 3 @ 2 @ 1

Pos: 29 /Technische Dokume ntatio n/Hebet echnik /COL UMNLIFT/ 490001 Radgr eifer-Heb ebühne n Alle/ Inhal te/Inhal t: Sicher heitse inrich tungen RG-H BZ @ 1 7\mod_1250235608088_75.docx @ 427993 @ 333333 @ 1

The locking device serves to prevent inadvertent lowering motions caused by gear, load nut or lifting screw failure. The carriage is blocked by safety wedge (1) and counterwedge (2).

The motors are equipped with AC spring pressure brakes. Once the motors are switched off, the brakes prevent any further movements.

The phase sequence relay in the power supply unit ensures safe and independent operation.

Overload protection via electronically monitored thermoswitches.

The motor load is permanently monitored by the control PCB. If an overload of system will switch off automatically. In this case the lift cannot be raised any more, but it can be normally lowered to bottom position.

Do not change or remove the warning and information labels. Order replacement for defective

Pos: 30 /-----For ma t-----/MA N UEL LER UMB RUC H Se ite num br uch @ 0\m od_1134403577687_0.docx @ 1277 @ @ 1

labels.

occurs, the

BA490801-en

Description

2.1

General Information

2.2

Noise Emission

2.3

Specifications

RGE

RGE GPGU

RGE T

Pos: 31 /Technische Dokume ntatio n/Alle Geräte/ Übersc hriften/ Übersc hriften 1/ B/Über schrift 1: Beschre ibung @ 6\mod_1174482271453_75.docx @ 76889 @ 1 @ 1

Pos: 32 /Technische Dokument ation/Alle Gerät e/Übersc hriften/Üb erschriften 1. 1/A/Übersc hrift 1.1: Allgem eines @ 6\mod_1182865005781_75.docx @ 97736 @ 2 @ 1

Pos: 33 /Technische Dokume ntatio n/Papier korb/ Hebete chnik/In halt: B eschr eibung A llgeme ines RGE @ 17\mod_1250243858131_75.docx @ 428020 @ @ 1

The mobile column lifts of the RGE series are produced as wheel engaging or universal lifts. Depending on the version, the lift system consists of 2 or 4 columns and can be expanded to 6 columns in the standard version. The lift can be expanded up to 12 columns when using a special power supply unit.

All components are easily accessible under the lifted vehicle due to a generous maximum lifting height of 1750 mm.

The lift is a mobile unit whereby the columns can be substituted with stands when vehicles are to

Pos: 34 /Technische Dokument ation/Alle Gerät e/Übersc hriften/Üb erschriften 1. 1/L/Übers chrift 1.1: Lärmem ission @ 13\mod_1236767272078_75.docx @ 354579 @ 2 @ 1

Pos: 35 /Technische Dokume ntatio n/Hebet echnik /- Arc hiv -/ 00 H ebetech nik - Alle/ In halt e/I nha lt: S cha lld ru ckpe gel < 70 d B(A) @ 14\mod_1241593887290_75.docx @ 371013 @ @ 1

Pos: 36 /Technische Dokument ation/Alle Gerät e/Übersc hriften/Üb erschriften 1. 1/T/Übers chrift 1.1: Technis che Daten @ 7\mod_1184075526343_75.docx @ 99711 @ 2 @ 1

be worked on for a longer period of time. The lifting columns are free to be used on other vehicles.

The sound pressure level is lower than 70 dB(A) in the working area of the operator.

Pos: 37 /Technische Dokume ntatio n/Hebet echnik /COL UMNLIF T/4 908 01 RG E/ BA/ Inh alt: 490 8 Te chn isc he Date n ( Tabe lle ) @ 1 8\mod_1256046112218_75.docx @ 480360 @ @ 1

Load capacity per column 7500 kg 7500 kg 5000 kg

Full travel 1750 mm 1750 mm 1750 mm

Raising / Lowering time 113 s 113 s 113 s

Raising speed 0.92 m/min 0.92 m/min 0.92 m/min

Tyre diameter 900…1250 mm --- 600…2000 mm

Motor power 1.5 kW 1.5 kW 1.5 kW

System of protection IP 54 IP 54 IP 54

Supply voltage 3~ 380/220 V; 50 Hz 3~ 400 V; 50 Hz 3~ 400 V; 50 Hz

Net weight per column 452 kg 502 kg 542 kg

Surface load 0.5 N/mm2 0.5 N/mm2 0.5 N/mm2

Pos: 38 /Technische Dokume ntatio n/Hebet echnik /- Arc hiv -/ 00 H ebetech nik - Alle/I nha lte/I nfo!/In ha lt: Inf o - B etriebs warmer Zustand / Te chn. Änd erung en HBZ @ 6\mod_1177427042703_75.docx @ 90160 @ @ 1

The properties indicated apply to lifts running at operating temperature. Specifications are subject to change without notice.

Pos: 39 /-----For ma t-----/MA N UEL LER UMB RUC H Se ite num br uch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1

BA490801-en

RGE

RGE GPGU

Pos: 40 /Technische Dokument ation/Papier korb/Heb etechnik/In halt: Technisch e Daten (Bilder) RGE /RGE GPGU @ 18\m od_ 12 560 396 613 10_0.d ocx @ 479 921 @ @ 1

Pos: 41 /-----For ma t-----/MA NUE LL ER UM BR UCH Se iten um bru ch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1

BA490801-en

+ 23 hidden pages

MAHA RGE, RGE GPGU, RGE T Original Operating Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety

Introduction

Symbols

Intended Use

Inappropriate Use

Requirements on Operating and Service Personnel

Safety Instructions for Commissioning

Safety Instructions for Operation

Safety Instructions for Servicing

What to Do in the Event of Defects or Malfunctions

What to Do in the Event of an Accident

Safety Features

Locking Device

Braking Motor

Phase Sequence Relay

Thermal Overload Protection

Safety Shutdown after Motor Overload

Warning and Information Labels

Description

General Information

Noise Emission

Specifications