MAHA Pitforce AB, Pitforce ABA, Pitforce ABT, Pitforce AT-NB, Pitforce ATV Original Operating Instructions
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AB | ABA | ABT | AT-NB | ATV | SAT
Lifting Accessories for Pit Jacks
Original Operating Instructions
BA551101-en
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2
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Contents
1 Safety ...................................................................................................................... 3
1.1 Introduction ......................................................................................................................................... 3
1.2 Symbols .............................................................................................................................................. 3
1.3 Intended Use ....................................................................................................................................... 3
1.4 Inappropriate Use ................................................................................................................................ 3
1.5 Safety Instructions for Operation ......................................................................................................... 4
1.6 Combination with Accessories ............................................................................................................ 5
1.7 What to Do in the Event of an Accident ............................................................................................... 5
2 Transport and Storage ............................................................................................. 5
3 Installation and Initial Operation ................................................................................ 5
4 General Information .................................................................................................. 6
4.1 Description .......................................................................................................................................... 6
4.2 Sample Nameplate .............................................................................................................................. 6
4.3 Coefficient for Static Testing ................................................................................................................ 6
4.4 Requirements on the Foundation Bearing Capacity of the Workshop Pit ............................................. 7
4.5 Requirements on Suitable Lifting Devices ............................................................................................ 7
4.6 Requirements on the Operator ............................................................................................................ 7
4.7 General Operating Instructions for Lifting Accessories ......................................................................... 8
5 Support Systems AB / ABT / ABA / AT-NB .............................................................. 9
5.1 Specifications ...................................................................................................................................... 9
5.2 Operating the Axle Crossbar AT-NB (Asymmetrical Load Center) ...................................................... 14
6 Axle Crossbar SAT 14.5 ......................................................................................... 15
6.1 Specifications .................................................................................................................................... 15
6.2 Operation .......................................................................................................................................... 16
7 Axle Crossbar ATV 3.5 ........................................................................................... 18
7.1 Specifications .................................................................................................................................... 18
7.2 Operation .......................................................................................................................................... 19
8 Maintenance .......................................................................................................... 20
8.1 Annual Inspection .............................................................................................................................. 20
8.2 Care Instructions ............................................................................................................................... 20
8.3 Greasing Points ................................................................................................................................. 20
8.4 Spare Parts ....................................................................................................................................... 20
9 Service Lifetime ...................................................................................................... 21
10 Dismantling ............................................................................................................ 21
11 Disposal ................................................................................................................. 21
12 Contents of the Declaration of Conformity .............................................................. 21
13 Company Information ............................................................................................. 22
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BA551101-en
3
1
Safety
1.1
Introduction
1.2
Symbols
1.3
Intended Use
1.4
Inappropriate Use
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Thoroughly read this manual before operating the equipment and comply with the
instructions. Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these
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safety instructions are not covered by the product liability regulations.
Important safety instructions. Failure to comply with instructions could result in
personal injury or property damage.
Important information.
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The support systems, support bridges and axle crossbars are exclusively intended, according to their rated load capacity, for the use as lifting accessories with
suitable lifting devices, in accordance with EN 1494. They are used for the safe
supporting, lifting, lowering and placing on the ground of vehicles in working pits
of commercial vehicle workshops, in closed rooms at environmental temperatures
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ranging from +5 to +40 °C.
Use beyond the scope of the intended purpose shall be considered as improper
use, e.g. use for other lifting works.
Use on sloping, uneven surfaces which may cause the device to tip over, is
prohibited.
Use in areas subject to explosion hazards and outdoors is prohibited. Use in
damp or areas subject to fire hazards is only permitted with the express, written
approval of the manufacturer.
The device may not be modified without the express, written approval of the
manufacturer. In the case of non-compliance, the declaration of conformity shall
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lose its validity.
BA551101-en
4
1.5
Safety Instructions for Operation
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• Transportation only by trained personnel and with a suitable tool.
• Observe notes with regard to possible dangers during mounting or ensuring
correct handling.
• shall only be carried out by authorised personnel.
• Mounting, commissioning, adjusting, operating, maintenance, repairs and de-
mounting shall only be carried out by trained and authorised personnel.
• In the event that a person is not strong enough to operate the device manually,
a suitable tool or another person should be called upon.
• The operator is responsible for ensuring that the user is instructed and familiar
with the operating instructions.
• The maximum permissible positioning speed of the load-carrying equipment is
0.01 m/s. Only operation by hand is allowed.
• The maximum permissible load depositing speed is 0.1 m/s.
• During the positioning of the actuators, no limbs shall be in the hazard area.
• Load-carrying equipment, actuator and accessory kit shall be tested before use
for operational safety. The load-carrying equipment shall only be operated in a
safe and slip-resistant state.
• Actuators should be protected from falling with suitable protection parts. Oper-
ation is not permitted until missing or defective protection parts are implemented according to the replacement parts list.
• The load bearing capacity specified on the name plate must not be exceeded.
• The load centre shall only be centrically carried.
• During operation when the load is in an unsecured condition, no-one must be in
the hazard area.
• Before depositing, the operator must ensure that no objects are located in load
movement area which could prevent a safe support.
• After the end of operation and before each transportation, all assembly parts
must be removed from the load-carrying system and stored in a suitable place.
• The markings and notes on the device shall be checked regularly for readability
for the entire life span and, if necessary, replaced according to the replacement
parts list.
• Maintenance and repairs shall be carried out according to the manufacturer's
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BA551101-en
stipulations by an expert.
5
1.6
Combination with Accessories
1.7
What to Do in the Event of an Accident
2
Transport and Storage
3
Installation and Initial Operation
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The equipment shall be operated only with accessories offered, approved or
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permitted by the manufacturer.
• The injured person is to be removed from the danger area. Find out where
• Provide first-aid (stop bleeding, immobilise injured limbs), report the accident
• Immediately report any accident to your supervisor. Make sure a record is kept
dressing and bandages are kept. Seek first-aid.
and seal off the accident site.
of every occasion first-aid is provided, e.g. in an accident book.
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• Remain calm and answer any questions that may arise.
Check package to ensure it is complete, in accordance with the order
confirmation. Report any transport damage to the carrier immediately.
During loading, unloading and transport always use suitable lifting equipment,
material handling equipment (e.g. cranes, forklifts, etc.) and the right load handling
attachments and slings. Always ensure that the parts to be transported are
suspended or loaded properly so that they cannot fall, taking into account size,
weight and the centre of gravity.
Store the packages in a covered area, protected from direct sunlight, at a low
humidity and with temperatures between 0...+40 °C (32…104 °F). Do not stack
packages.
When unpacking, take care to avoid any possibility of injury or damage. Keep at a
safe distance when opening the package strapping, do not allow any parts to fall
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out.
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Installation and initial operation of the equipment may be done only by authorized
and trained service technicians provided by the manufacturer, licensed dealers or
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service partners.
BA551101-en
6
4
General Information
4.1
Description
4.2
Sample Nameplate
4.3
Coefficient for Static Testing
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Support systems, support bridges and axle crossbars are lifting accessories for
supporting, raising, lowering and, depending on type, for carrying vehicles in order
to, among other, work on these safely. The suitability must be determined by the
type-specific technical data, functional descriptions, operating and safety instructions.
After the vehicle has been properly supported, the previously used lifting device
can be used for other tasks such as removing of assemblies or raising and lower-
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ing of other vehicle axles.
Lifting Accessories for Pit Jacks
Ser. Number / Year of Prod.: ***
Project: ***
Model and Version: ***
Load Capacity: ***
Net Weight: ***
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Coefficient for static testing with all lifting accessories ........................................ 1,5
BA551101-en
7
4.4
Requirements on the Foundation Bearing Capacity of the Workshop Pit
Load capacity
overall
Load capacity
per edge
Ruled surface
30 x 40 mm
Wheel deflec-
tor
30 x 10 mm
4.5
Requirements on Suitable Lifting Devices
4.6
Requirements on the Operator
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The support systems shall be used only in conjunction with workshop pits which
have a suitable foundation. For maximum loads applied to the pit edge see table
below.
SAT 14.5 14.5 7.25 33 134
AB/ABT/AT-NB 14.5 7.25 33 134
AB/ABT 20 10 46 185
[t] [t] [N/mm2] [N/mm2]
ABA 4 2 9 37
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The lifting accessories shall be used only in conjunction with lifting devices that
meet the following requirements:
• Inside diameter of cylinder 45 or 55 mm (depending on design of lifting acces-
sory)
• Outside diameter of cylinder > 60 mm (depending on design of lifting accesso-
ry)
• Lifting device in accordance with harmonised standard EN 1494 and EC di-
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rective 2006/42/EC
All persons employed in the operation, maintenance, installation, removal and disposal of the device must
• be at least 18 years old,
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• be trained and instructed in writing,
• have read and understood this manual
• be on record as having been instructed in safety guidelines.
BA551101-en
8
4.7
General Operating Instructions for Lifting Accessories
Beware of changes in the centre of gravity of the load, e.g. in case of different amounts
Permissible Extension for Pit Jack and Support Systems
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• Support tubes must not be extended. Risk of tilting!
• Danger of crushing at the edge of the pit and support bridge!
• The support system shall only be removed if the vehicle is in a secure stable position.
•
of fuel in asymmetric fuel systems. If necessary, use suitable lifting accessories.
• Take note of the operating instructions of all equipment and tools used.
• Check lifting accessories carefully for operational safety.
• Pre-position the lift and lifting accessory at the lift points.
• Always take up the load securely, without risk of slipping and central to the centre of
gravity.
• Position actuators, supports and bases at the support points and depending on type,
fix support pipes with pins and secure with cotter pins or wooden blocks with a minimum spacing of 500 mm.
• Slowly raise or lower the load, watching it continuously.
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• Set down the load without risk of slipping and central to the centre of gravity.
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BA551101-en
9
5
Support Systems AB / ABT / ABA / AT-NB
5.1
Specifications
5.1.1
Support System ABA
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BA551101-en
10
5.1.2
Support System AB
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Support System
AB
Support
Position
Dimension A or B (min – max) dep. on Side Part
used
Version
"A/C"
Version "B"
Version
"D/F"
Version "E"
Standard VZ 975567
Desig-
nation
Ordering
Code
AP =
400-1104
BG =
890-1320
BG =
820-1220
BG =
840-1280
BG =
960-1330
Beam 1 Standard 400-804 890-1030 820-960 840-980 960-1090
Beam 2 Standard 460-864 950-1090 880-1020 900-1040 1020-1150
Beam 3 VZ 975566 520-924 1010-1150 940-1080 960-1100 1080-1210
Beam 4 VZ 975566 580-984 1070-1210 1000-1140 1020-1160 1140-1270
Beam 5 VZ 975566 640-1044 1130-1270 1060-1200 1080-1220 1200-1330
Beam 6 VZ 975566 700-1104 1190-1330 1120-1260 1140-1280 -
Desig-
nation
Dimension
(max. overall)
Version "H" "G" "C" "D" "E" "F"
Dimension (Reference
surface: Pit profile)
Profile fea-
tures
Ordering
Code
Side Part "A/B/C" 185 521 107 200 85 99 from U 220 Standard
Side Part "A/B/C" 165 501 87 180 65 79 from U 200 VZ 975568
Side Part "A/B/C" 220 556 142 235 120 134 from U 260 VZ 975568
Side Part "D/F" 90 426 5 98 -17 -3 Special VZ 975567
Side Part "E" 60 396 -35 58 -57 -43 Special VZ 975567
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BA551101-en
Total net weight: approx. 120 kg
11
X
Y
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Label: Load capacity
Label: Short operating instructions
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Version A Version B Version C Version D Version E Version F
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BA551101-en
12
5.1.3
Support System ABT
Dim. (Reference surface pit
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Pit dimension A or B (min-max) dep. on side part used
Support system ABT
Support
position
Version
"A/C"
Version
"B"
Version
"D/F"
Version
"E"
Standard VZ 975567
Desig-
nation
Order code
AP
BG =
890...1320
BG =
820...1220
BG =
840...1280
BG =
960...1330
Beam 1 Standard 80…1010 890...1030 820...960 840...980 960...1090
Beam 2 Standard 80...1010 950...1090 880...1020 900...1040 1020...1150
Beam 3 VZ 975566 80...1010 1010...1150 940...1080 960...1100 1080...1210
Beam 4 VZ 975566 80...1010 1070...1210 1000...1140 1020...1160 1140...1270
Beam 5 VZ 975566 80...1010 1130...1270 1060...1200 1080...1220 1200...1330
Beam 6 VZ 975566 80...1010 1190...1330 1120...1260 1140...1280 ---
Dim. (max.
overall)
profile)
Profile fea-
ture
Order code
Design. Version
"H" "G" "C" "D" "E" "F"
Side part "A/B/C" 185 650 107 200 87.5 99 from U 220 Standard
Side part "A/B/C" 165 630 87 180 67.5 79 from U 200 VZ 975568
Side part "A/B/C" 220 870 142 235 122.5 134 from U 260 VZ 975568
Side part "D/F" 90 555 5 98 -14.5 -3 Special VZ 975567
Side part "E" 60 525 -35 58 -54.5 -43 Special VZ 975567
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Overall net weight: approx. 180 kg
BA551101-en
13
X
Y
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Label: Load capacity
Label: Short operating instructions
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Version A Version B Version C Version D Version E Version F
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BA551101-en
14
5.2
Operating the Axle Crossbar AT-NB (Asymmetrical Load Center)
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• The general operating instructions for load accessories must be observed.
• Pre-position actuators central to the crossbar at the lifting points.
• Pre-position the lifting accessory central to the load’s centre of gravity.
• If necessary, identify the centre of gravity again in the case of asymmetry or
change. To do this, briefly raise the load slowly, watch out for tilting; if necessary, lower slowly and reposition the lifting accessory at the tilted side.
• Always take up the load securely, without risk of slipping and central to the cen-
tre of gravity.
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BA551101-en
15
6
Axle Crossbar SAT 14.5
6.1
Specifications
SAT 14.5-760
SAT 14.5-910
SAT 14.5-910 L
a
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Load capacity 14500 kg
Support range (C) 500…900 mm 500…1050 mm
Overall length min…max (D) 760…1100 mm 910…1250 mm 910…1400 mm
Pit width (LW), Dimension "B" 770…1000 mm 920…1150 mm 920…1300 mm
Wheel deflector width (inside width), "A" 750…1060 mm 900…1210 mm 900…1360 mm
Overall width (E) 355 mm
Overall height with center support (F) 150 mm
Install. height of support extensions (G) 80 mm
Height adjustment of support tubes (H) 5 x 100 mm
Length x Width of center support (I) 300 x 150 mm
Diameter of support pin (J) 45 mm
Dimensions of support bracket (K) 100 x 100 mm
Net weight 135 kg 145 kg 155 kg
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Labels Front: Load capacity, Short operating instructions
Rear: Nameplate, Company logo
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BA551101-en
16
6.2
Operation
Magnetic Holder for Support Feet
Retaining Pins
Recommended Positioning
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Pos: 77 /Technische Dokume ntatio n/Hebet echnik /PITFORC E/55 1101 A B / ABA / AB T / AT-N B / ATV / SA T/BA/ In halt: 55 11 Be d ienun g S AT ( Text ) @ 29\mod_1338557859413_75.docx @ 1605307 @ @ 1
• The general operating rules for lifting accessories must be observed.
• Lock lifts before descending and secure against shifting.
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• Ensure static stability of load in case of single lifting point at the frame front.
Two magnets attached to the crossbar's middle section can be used to store the
support feet when not in use (see Fig.).
Before picking up the load, secure the support tubes using the retaining pins pro-
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vided (see Fig.).
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No. 1 with/without load, on the wheel deflector
No. 2 with/without load, directly on the pit edge
No. 3 without load, parking over the carriage
No. 4 with/without load, on the wooden block*, inside
No. 5 with/without load, on the wooden block*, outside
Play at the limit stops is 5 mm maximum per side.
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*optionally available
BA551101-en
17
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1
2 3
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4 5
BA551101-en
18
7
Axle Crossbar ATV 3.5
7.1
Specifications
ATV 3.5-45
ATV 3.5-30
C en
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Support range min…max (A) 600…1600 mm
Overall length min…max (B) 650…1720 mm
Installation height of center support (C) 80 / 110 mm
Support pin Ø (D)
Support disc Ø (E) 120 mm
Dimensions of support brackets (F) 120 x 120 mm
Difference Support disc ‒
Load capacity for support range of up to
w/o Outer ring 45 mm ---
w. Outer ring / inside Ø --- 45 / 30 mm
0…15 mm
1600 mm 2500 kg
1400 mm 3000 kg
1200 mm 3500 kg
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BA551101-en
Load capacity for center support 14500 kg
Net weight 45 kg
19
Position of Labels
a
c
b
d
7.2
Operation
Support Disc Extender
one
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Company logo
Nameplate
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The ATV axle crossbar shall only be used for raising or lowering the load. Supporting or holding of the load is not permitted!
• The general operating rules for lifting accessories must be observed.
• Take note of the varying permitted load capacity in the support ranges.
• Fasten or position the large telescope positioning parts before the small parts.
• Slowly lift or lower the load, watching it continuously.
• Before starting further work, set the load down first or support it appropriately.
Short instructions with Load capacity ranges
Risk of tilting
• The support disc extender is available in the lengths of 50 (standard)/
100/150/200 mm.
Only
extender per support disc shall be used.
A torsion protection, consisting of one groove and a dowel pin inserted in a hull,
must always be locked in place.
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▲ Plugg able support disc with extender ▲ Rated load capacity
BA551101-en
20
8
Maintenance
8.1
Annual Inspection
12 (twelve) months
8.2
Care Instructions
8.3
Greasing Points
8.4
Spare Parts
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Pos: 97 /Technische Dokume ntatio n/Alle Geräte/ Inhalte/ Info!/I nhalt: I nfo - J ährl iche Überprüfung_12pt @ 25\mod_1324460481075_75.docx @ 1139412 @ @ 1
• The maintenance interval prescribed by the manufacturer is
This maintenance interval refers to normal workshop usage. If the equipment is
used more frequently or under severe operating conditions (e.g. outdoors), the
interval must be reduced accordingly.
• Maintenance work shall be done only by authorized and trained service techni-
cians provided by the manufacturer, licensed dealers or service partners.
• In case of non-compliance the manufacturer's warranty becomes void.
Pos: 98 /Technische Dokume ntatio n/Hebet echnik /- Arc hiv -/ 00 H ebetech nik - Alle/I nha lte/I nfo!/In ha lt: Inf o - B etrSichV J ährliche Überprüf ung @ 29\m od_ 133 975 953 813 0_75.d ocx @ 160 881 2 @ @ 1
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• Periodically clean the equipment and treat it with a care product.
.
• Repair damage to the paintwork immediately to prevent corrosion.
• Usage of caustic cleaning agents or high pressure and steam jet cleaners may
Pos: 101 /Tech nische Dok umen tati on/A lle G eräte/ Inha lte/ Info!/I nha lt: Inf o - Pfle gehi nweise_ 12p t @ 26\mod_1324461215655_75.docx @ 1139602 @ @ 1
lead to equipment damage.
Regular care and maintenance is the key condition for functionality and long life
expectancy of the equipment!
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Slightly lubricate all sliding friction surfaces periodically or as required. Use multi-
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purpose grease.
To ensure safe and reliable operation, only use original spare parts supplied by the
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equipment manufacturer.
BA551101-en
21
9
Service Lifetime
10
Dismantling
11
Disposal
12
Contents of the Declaration of Conformity
MAHA Maschinenbau Haldenwang GmbH & Co. KG
Model:
Designation:
EC Directives:
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In its standard version, this product is designed for 22,000 load cycles based on
EN 1493. The maximum period of normal use in relation to the possible product
life expectancy shall be evaluated and scheduled by a qualified person during the
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annual safety inspection.
Decommissioning and dismantling of the equipment may be done only by
specially authorized and trained personnel provided by the manufacturer, licensed
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dealers or service partners.
If you want to dispose of the equipment, please contact your MAHA dealer or the
following address, indicating equipment type, date of purchase and serial number:
MAHA Maschinenbau Haldenwang GmbH & Co. KG
Hoyen 20
87490 Haldenwang
Germany
Phone: +49 (0) 8374 585 0
Fax: +49 (0) 8374 585 500
Pos: 113 /Technische Dokum entati on/Alle G eräte/I nha lte/Inha lt: Ger äteents orgung über F achbetr ieb (a lternat iv)_12pt @ 2 6\mod_1324468120852_75.docx @ 1141022 @ @ 1
Email: altgeraete@maha.de
Alternatively, you may take the equipment to a specialised waste management
plant to ensure that all components and operating liquids are properly disposed
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of.
herewith declares as a manufacturer its sole responsibility to ensure that the
product named hereafter meets the safety and health regulations both in design
and construction required by the EC directives stated below.
This declaration becomes void if any change is made to the product that was not
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discussed and approved by named company beforehand.
AB / ABA / ABT / ABT-NB / SAT / ATY / ATV 3.5
Support Systems; Rated Load Capacity
3500/4000/13000/14500/15000/20000 kg
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2006/42/EC
BA551101-en
22
13 Company Information
© MAHA Maschinenbau Haldenwang GmbH & Co. KG
Legal notice based on ISO 16016:
The reproduction, distribution and utilization of this document as well as the communication of its
contents to others without explicit authorization is prohibited. Offenders will be held liable for the
payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
The contents of this edition have been checked with great care. However, errors cannot be fully
excluded. Subject to technical change without notice.
Document
Document No.: BA551101-en
Approval Date: 2013-01-10
Manufacturer
MAHA Maschinenbau Haldenwang GmbH & Co. KG
Hoyen 20
87490 Haldenwang
Germany
Phone: +49 8374 585 0
Fax: +49 8374 585 590
Mail: maha@maha.de
Web: http://www.maha.de
Service
MAHA Service Center
AutomoTec GmbH
Maybachstraße 8
87437 Kempten
Germany
Phone: +49 8374 585 100
Fax: +49 8374 585 491
Mail: service@automo-tec.com
Web: www.automo-tec.com
BA551101-en
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