MAHA MLT Series, MLT 3000 Original Operating Instructions

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MLT 3000

Headlight Tester

Original Operating Instructions

BA380701-en

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2

Manufacturer

Service

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BA380701-en
2018-11-20

© MAHA Maschinenbau Haldenwang GmbH & Co. KG
The reproduction, distribution and utilization of this document as well as the communication of its

contents to others without explicit authorization is prohibited. Offenders will be held liable for the
payment of damages. All rights reserved in the event of the grant of a patent, utility model or de­sign. The contents of this edition have been checked with great care. However, errors cannot be
fully excluded. Subject to technical change without notice.

MAHA Maschinenbau Haldenwang GmbH & Co. KG
Hoyen 20
87490 Haldenwang
Germany

Phone: [phone]
Fax: [phone]
Mail: [e-mail]
Web: www.maha.de

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MAHA SERVICE CENTER
Maybachstraße 8
87437 Kempten
Germany

Phone: [phone]
Fax: [phone]
Mail: service@maha.

de

Web: www.mahaservicecenter.de

BA380701-en

3

Contents
1

Safety .................................................................................................................... 5

2

Description ............................................................................................................ 7

3

Operation ............................................................................................................. 13

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1.1 Introduction .............................................................................................................. 5

1.2 Symbols and Signal Words ...................................................................................... 5

1.2.1 Personal Injury .......................................................................................................... 5

1.2.2 Property Damage ..................................................................................................... 5

1.2.3 Information ............................................................................................................... 5

1.3 Intended Use ........................................................................................................... 6

1.4 Requirements on Operating and Service Personnel .................................................. 6

1.5 Safety Instructions .................................................................................................... 6

2.1 Requirements for the Place of Installation ................................................................. 7

2.2 Specifications ........................................................................................................... 7

2.3 Design ..................................................................................................................... 8

2.4 Electronic Levelling ................................................................................................... 9

2.4.1 Compensation Coordinate Axes of MLT 3000 .......................................................... 9

2.4.2 Angle Symbols ....................................................................................................... 10

2.5 Definition of Technical Terms .................................................................................. 11

2.5.1 Pitch Angle ............................................................................................................. 11

2.5.2 Low Beam ............................................................................................................. 11

2.5.3 High Beam ............................................................................................................. 12

3.1 Switching On / Off .................................................................................................. 13

3.2 Aligning .................................................................................................................. 14

3.2.1 Laser Alignment Unit (Option) ................................................................................. 14

3.2.2 LED Adjustment Aid (Option) .................................................................................. 15

3.3 Light Selection Buttons .......................................................................................... 16

3.3.1 Headlight Test according to § 29 StVZO (Germany) ................................................ 16

3.3.2 Showing the Button Labels .................................................................................... 17

3.3.3 Adjusting the Pitch Angle ........................................................................................ 17

3.3.4 Choosing the Vehicle Class .................................................................................... 18

3.3.5 Browsing back through the Test Screens ............................................................... 18

3.3.6 Choosing between Left-Hand or Right Hand Traffic ................................................ 19

3.3.7 Manufacturer-Specific Test Instructions (OEM) ....................................................... 19

3.3.8 Navigating through the Test Levels ......................................................................... 21

3.4 Testing the Headlights ............................................................................................ 22

BA380701-en

4

4

Energy Management and Troubleshooting ............................................................ 41

5

Maintenance ........................................................................................................ 44

6

Disposal ............................................................................................................... 45

7

Contents of the Declaration of Conformity ............................................................. 45

3.4.1 Test Phase Indication via Light Buttons .................................................................. 22

3.4.2 Measuring .............................................................................................................. 22

3.4.3 Light Selection Buttons Disabled ............................................................................ 23

3.4.4 Adjusting: Setting the Headlights in Real Time ........................................................ 24

3.4.5 Saving the Measurement Values to PDF ................................................................. 25

3.5 Settings ................................................................................................................. 27

3.5.1 Variables ................................................................................................................ 27

3.5.2 User Settings ......................................................................................................... 29

3.5.3 Language ............................................................................................................... 30

3.5.4 Calibrating the Camera according to Directive ........................................................ 31

3.5.5 Country Specifications............................................................................................ 33

3.5.6 Settings with Password .......................................................................................... 34

3.5.7 List of Variables (Extract) ........................................................................................ 35

3.6 Interfaces and Software Updates ........................................................................... 36

3.7 EUROSYSTEM v7.50 ............................................................................................. 38

4.1 Charging the Battery .............................................................................................. 41

4.2 Battery Status ........................................................................................................ 42

4.2.1 Battery Life ............................................................................................................. 42

4.2.2 Energy Saving Function .......................................................................................... 42

4.2.3 Protection against Deep Discharge ......................................................................... 42

4.2.4 Protection against Mechanical Damage .................................................................. 42

4.2.5 Data Recording for Error Analysis ........................................................................... 43

4.3 Troubleshooting ..................................................................................................... 44

5.1 Care Instructions .................................................................................................... 44

5.2 Spare Parts ............................................................................................................ 44

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BA380701-en

5

1

Safety

1.1

Introduction

1.2

Symbols and Signal Words

1.2.1

Personal Injury

DANGER

WARNING

CAUTION

1.2.2

Property Damage

NOTICE

1.2.3

Information

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Thoroughly read this manual before operating the equipment and comply with the
instructions. Always display the manual in a conspicuous location.

Personal injury and property damage incurred due to non-compliance with these

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safety instructions are not covered by the product liability regulations.

indicates an immediate hazard which, if not avoided, will result in death or severe
personal injury.

indicates a potential hazard which, if not avoided, could result in death or severe
personal injury.

indicates a potential hazard which, if not avoided, could result in moderate or mi­nor personal injury.

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indicates a potentially harmful situation which, if not avoided, could result in dam­age to the equipment or surrounding objects.

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indicates important information notes.

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1.3

Intended Use

1.4

Requirements on Operating and Service Personnel

WARNING

1.5

Safety Instructions

NOTICE

CAUTION

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This device only serves to check and adjust the alignment of vehicle headlights.
This device cannot be modified without the express, written consent of the

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manufacturer. Any infringement renders the conformity declaration invalid.

All persons employed in the operation, maintenance, installation, removal and dis­posal of the device must

• be at least 18 years old,

• be mentally and physically suited for these activities,

• be demonstrably trained and instructed in writing,

• have read and understood the operating instructions, especially the instructions

what to do in the event of defects or malfunctions,

• be on record as having been instructed in safety guidelines,

• have practical experience in working with vehicle lifts and the hazards inherent

in such equipment.

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• This device must only ever be operated within its performance limits.

• All parts of the electrical system must be protected against damp and humidity.

• All service work must be performed by service technicians employed by the

manufacturer or by authorized service partners.

• Never expose the lens to direct sunlight. The bundling of light may cause fire

damage inside the housing.

• Only ever clean the lens with a soft cloth and a glass cleaning agent.

Optional laser alignment unit: Never look into the laser beam (laser class 2M).
Comply with work safety and accident prevention directives (H&SW regulations) in
respect of laser radiation.

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BA380701-en

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2

Description

2.1

Requirements for the Place of Installation

2.2

Specifications

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Please observe your national guidelines and specifications.

Measuring range above hotspot 0…800 mm / 10 m (0…8 %)

Light intensity 0…125 000 cd

above pitch angle 0…300 mm / 10 m (0…3 %)
below 0…700 mm / 10 m (0…7 %)
left 0…1000 mm / 10 m (0…10 %)
right 0…1000 mm / 10 m (0…10 %)

Illuminance 0…200 lx
Measuring distance 100…500 mm
Adjustment path of lens centre above floor 240…1500 mm
Deviation of intensity ±5 %
Deviation from one axle ±5'
Compensation of ground unevenness ±3 %
Temperature +5…+40 °C
Relative humidity 20…80 %
Supply voltage 100…240 V AC, 50/60 Hz
Charging voltage / Battery voltage 24 V DC / 12 V DC
Dimensions (W x H x D) 655 x 1770 x 720 mm
Net weight / Shipping weight 65 kg / 80 kg
Prototype release number TPN100110935

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BA380701-en

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2.3

Design

A

E
B

F

C

G

D

H

A B D

G H C E F

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Mirror, with optional
laser alignment unit

Column

Display

USB port

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BA380701-en

Charging socket

Casing, with adjusting handle

Carriage, with spirit level

Battery compartment

9

2.4

Electronic Levelling

NOTICE

2.4.1

Compensation Coordinate Axes of MLT 3000

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This headlight tester comes standard with an electronic position sensor which
determines the inclination angle of the device. The software compensates possible
deviations in the X- and Z-axes while calculating the position of the headlights.

The headlight tester may be set up on uneven surfaces even if the ground
unevenness is outside the permissible tolerances, provided that the maximum
unevenness does not exceed the headlight tester’s self-levelling capacity of 3%.

After enabling the respective function, the compensation values can be checked
using a dot or cross hair laser. See section “Operation > Settings > Calibrating the
Camera according to Directive”.

This function must be enabled exclusively by authorised service technicians and is
applicable for the respective test surface only.

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2.4.2

Angle Symbols

axis active, inclination too

axis active, inclination too

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Once the adjustment of the inclination sensor has been completed, an angle sym­bol appears in the info bar to indicate the adjusted/active inclination axes.

Overview of symbols:

Both axes adjusted/active,
headlight tester ready for
operation

Both axes active, inclination
of Z- and X-axis too large,
no measurement possible

Both axes active, inclination
of X-axis too large, no
measurement possible

Both axes active, inclination
of Z-axis too large, no
measurement possible

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Z-axis active, headlight test-

er ready for operation

Z-

large, no measurement pos-

sible

X-axis active, headlight test-

er ready for operation

X-

large, no measurement pos-

sible

BA380701-en

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2.5

Definition of Technical Terms

2.5.1

Pitch Angle

2.5.2

Low Beam

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Angle of inclination of light-dark limit against the test surface.
The inclination of headlight lighting bundle against the test surface is expressed as

a percentage, using 10 m as a reference parameter:

X 100

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A

Light-dark limit

B

Inflection point

α

Yaw angle

α

Rolling angle

2.5.3

High Beam

C

Central mark

D

Hot spot

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Boundary for light distribution between ‘top dark’ and ‘bottom light’ for low­beam lights.

Synonymous with the light-dark limit for asymmetric low-beam lighting. The
deviation of the inflection point is expressed in %. 10 meters is used as the
reference dimension.

Angle between the inflection point on the rising component of the light-dark
limit and the horizontal line for asymmetric low-beam light.

Angle between the left component of the light-dark limit and the horizontal,
usually 0°.

From the central mark, the deviation of hot-spot is specified in X and Y di-

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rections.

Center of light beam for high-beam. The deviation of hot spot from central
mark is expressed in %.10 meters is used as the reference dimension.

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13

3

Operation

3.1

Switching On / Off



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The headlight tester is operated via touchscreen buttons. The resistive touch­screen reacts to pressure and can also be operated while wearing work gloves.

The On/Off button is on the right-hand side underneath the touchscreen.

Press to confirm Switch Off.

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3.2

Aligning

3.2.1

Laser Alignment Unit (Option)

CAUTION

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When using guide rails, position the device centrally in front of the vehicle.
Without guide rails, the device must be adjusted in front of each headlight. Please

observe your national guidelines and specifications.
The device is correctly aligned when two symmetrical reference points on the front

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of the vehicle are located on the black line of the alignment mirror.

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The optional unit is integrated into the mirror holder. The device is correctly aligned
when the laser pointer is parallel to two symmetrical reference points on the front
of the vehicle.

Observe manufacturer’s instructions according to workshop manual.

Never look into the laser beam (laser class 2M). Comply with work safety and ac­cident prevention directives (H&SW regulations) in respect of laser radiation.

The AA Mignon batteries powering the laser are located in the alignment unit and
can be easily replaced.

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