MAHA MLS Series, MLS 2150, MLS 2200, MLS 2300, MLS 1100 Original Operating Instructions
...
Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie
die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie die Registerkarte
'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.
MLS
Weight Simulators
Original Operating Instructions
BA042501-en
Pos: 1 /Technische Dokumentation/Alle Geräte/Titeltexte/Titeltext: MLS - Alle Typen (MLS+RSA) @ 34\mod_1382616637356_75.docx @ 1845413 @ @ 1
MLS 1100
Roller Set Lift MBT 2000 RS5
MLS 2100
MLS 2150
MLS 2200
MLS 2300
Pos: 2 /-----For mat-----/MANUELLER UMBRUCH Se itenumbruch @ 0\mod_1134403577687_0. docx @ 1277 @ @ 1
Roller Set Lift MBT 4000/7000 RS2/W
2
© MAHA Maschinenbau Haldenwang GmbH & Co. KG
Legal notice based on ISO 16016:
The reproduction, distribution and utilization of this document as well as the communication of its
contents to others without explicit authorization is prohibited. Offenders will be held liable for the
payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
The contents of this edition have been checked with great care. However, errors cannot be fully
excluded. Subject to technical change without notice.
Document
Document No.: BA042501-en
Approval Date: 2019-01-14
Manufacturer
MAHA Maschinenbau Haldenwang GmbH & Co. KG
Hoyen 20
87490 Haldenwang
Germany
Phone: +49 8374 585 0
Fax: +49 8374 585 590
Mail: maha@maha.de
Web: http://www.maha.de
Service
MAHA SERVICE CENTER
AutomoTec GmbH
Maybachstraße 8
87437 Kempten
Germany
Phone: +49 8374 585 100
Fax: +49 8374 585 491
Mail: service@automo-tec.com
Web: www.automo-tec.com
BA042501-en
3
Contents
1
Safety .................................................................................................................... 5
2
Description ............................................................................................................ 6
3
Operation ............................................................................................................... 9
4
Maintenance ........................................................................................................ 26
Pos: 5 /-----For mat-----/Inhaltsverze ichnis - 3 Ebenen @ 5\mod_1168867441046_75.docx @ 72920 @ @ 1
1.1 Introduction .............................................................................................................. 5
1.2 Symbols ................................................................................................................... 5
1.3 Intended Use ........................................................................................................... 5
1.4 Requirements on Operating and Service Personnel .................................................. 5
1.5 Safety Instructions .................................................................................................... 6
2.1 General Information .................................................................................................. 6
2.2 Design ..................................................................................................................... 7
2.2.1 Weight Simulator ...................................................................................................... 7
2.2.2 Roller Set Lift ............................................................................................................ 7
2.3 Specifications ........................................................................................................... 8
2.3.1 Weight Simulator ...................................................................................................... 8
2.3.2 Roller Set Lift ............................................................................................................ 8
3.1 Control via Desk/Power Unit (Weight Simulator only) ................................................. 9
3.2 Control via EUROSYSTEM ..................................................................................... 12
3.2.1 Weight Simulator .................................................................................................... 12
3.2.2 Roller Set Lift .......................................................................................................... 14
3.3 Cable Remote (Roller Set Lift only) .......................................................................... 18
3.4 Remote Control FFB3 ............................................................................................ 18
3.4.1 Weight Simulator .................................................................................................... 18
3.4.2 Roller Set Lift .......................................................................................................... 18
3.5 Operation of the stand-alone variant (roller set lift only) ............................................ 19
3.6 Emergency Lowering .............................................................................................. 21
3.6.1 Weight Simulator .................................................................................................... 21
3.6.2 Roller Set Lift .......................................................................................................... 21
3.7 Pneumatic Emergency Lowering for MBT 4000/7000 with Integrated Roller Set Lift 24
3.7.1 Function ................................................................................................................. 24
3.7.2 Operation ............................................................................................................... 25
4.1 Annual Inspection ................................................................................................... 26
4.2 Maintenance by the Operator ................................................................................. 26
4.3 Refilling with Hydraulic Fluid ................................................................................... 27
4.4 Spare Parts ............................................................................................................ 27
BA042501-en
4
5
Dismantling .......................................................................................................... 30
6
Disposal ............................................................................................................... 30
7
Contents of the Declaration of Conformity ............................................................. 30
4.5 Checking and Refilling the Bladder Accumulator ..................................................... 28
Pos: 6 /-----For mat-----/MANUELLER UMBRUCH Se itenumbruch @ 0\mod_1134403577687_0. docx @ 1277 @ @ 1
BA042501-en
5
1
Safety
1.1
Introduction
1.2
Symbols
1.3
Intended Use
1.4
Requirements on Operating and Service Personnel
Pos: 7 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1/S/Überschrift 1: Sicherheit @ 6\mod_1174482399906_75.docx @ 76962 @ 2 @ 1
Pos: 8 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1/E/Überschrift 1.1: Einführung @ 6\mod_1174482219062_75.docx @ 76793 @ 2 @ 1
Pos: 9 /Technische Dokumentation/Alle Geräte/Inhalte/Sicherheit/Inhalt: Einführung Sicherheit_12pt @ 25\mod_1324455248318_75. docx @ 1138886 @ @ 1
Thoroughly read this manual before operating the equipment and comply with the
instructions. Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these
Pos: 10 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1/S/Überschrift 1.1: Symbole @ 6\mod_1174482270875_75.do cx @ 76865 @ 2 @ 1
Pos: 11 /Technische Dokumentation/Alle Geräte/Inhalte/Sicherheit/Inhalt: Symbole Sicherheit_12pt @ 25\mod_1324456650897_75.docx @ 1139046 @ @ 1
safety instructions are not covered by the product liability regulations.
Important safety instructions. Failure to comply with instructions could result in
personal injury or property damage.
Important information.
Pos: 12 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1/B/Überschrift 1.1: Bestimmungsgemäßer Gebrauch @ 6\mod_1176734022203_75.docx @ 88746 @ 2 @ 1
Pos: 13 /Technische Dokumentation/Bremsprüftechnik/MBT-SERIES/042501 MLS/BA/Inhalt: 0425 Bestimmungsgemäßer Gebrauch MLS+RSA @ 22\mod_1287404818690_75. docx @ 924452 @ @ 1
This equipment is to be used exclusively for load simulation during brake testing on motor vehicles.
The equipment shall not be modified without the express written consent of the manufacturer. In
Pos: 14 /Technische Dokumentation/Alle Geräte/Inhalte/Sicherheit/Inhalt: Bestimmungswidriger Gebrauch allg_12pt @ 25\mod_1324455015938_75.docx @ 1138843 @ @ 1
Pos: 15 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1/A/Überschrift 1.1: Anforderungen an das Bedienungs- und Servicepersonal @ 34\mod_1380637497630_75.docx @ 1835413 @ 2 @ 1
Pos: 16 /Technische Dokumentation/Alle Geräte/Inhalte/Sicherheit/Inhalt: Anforderungen an das Bedienungs- und Servicepersonal_12pt (2018-01-24 16:21:18) @ 47\mod_ 1482392891402_75. docx @ 280319 8 @ @ 1
case of non-compliance the declaration of conformity becomes void.
Any use other than described is inappropriate.
All persons employed in the operation, maintenance, installation, removal and disposal of the device must
• be mentally and physically suited for these activities,
• be at least 18 years old,
• be trained and instructed in writing,
• have read and understood the operating instructions, especially the instructions
what to do in the event of defects or malfunctions,
• be on record as having been instructed in safety guidelines,
• have practical experience in working with vehicle lifts and the hazards inherent
Pos: 17 /-----Format-----/MANUELLER UMBRUCH Seitenumbruch @ 0\mod_11344035 77687_0.doc x @ 1277 @ @ 1
in such equipment.
BA042501-en
6
1.5
Safety Instructions
2
Description
2.1
General Information
Pos: 18 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1/S/Überschrift 1.1: Sicherheitsvorschriften @ 8\mod_1204545563175_75.docx @ 155576 @ 2 @ 1
Pos: 19 /Technische Dokumentation/Bremsprüftechnik/MBT-SERIES/042501 MLS/BA/Inhalt: 0425 Sic herheitsvorschrift en @ 53\mod_1524752143236_ 75.docx @ 3032008 @ @ 1
• All safety features must be checked before commissioning of the unit and then
periodically, at least once every two years.
• The edge of the pit should be painted with a warning strip.
• The straps and clamps may be installed by trained personnel only. Inexpert in-
stallation may result in damage to the axle or other vehicle components.
• Ensure that the straps are not cut by sharp edges.
• Before moving the load simulator, verify that the chains are not under tension.
• The parking brake must not be tested when the roller set is in a raised position.
• Protect the load simulator from any kind of water or moisture. Never use high
pressure or steam jet cleaners.
• Avoid contact with hydraulic oil.
• Ensure that no hydraulic oil seeps into the ground.
• Work on the electrical equipment may be done by qualified electricians only.
• Do not perform any adjustment or maintenance work while the rollers are run-
ning.
Pos: 20 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1/B/Überschrift 1: Beschreibung @ 6\mod_1174482271453_75.docx @ 76889 @ 2 @ 1
Pos: 21 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1/A/Überschrift 1.1: Allgemeines @ 6\mod_1182865005781_75.docx @ 97736 @ 2 @ 1
Pos: 22 /Technische Dokumentation/Bremsprüftechnik/MBT-SERIES/042501 MLS/BA/Inhalt: 0425 Allgemeines @ 29\mod_1340780090151_75. docx @ 1613683 @ @ 1
Truck brake tests are mostly performed when empty. Since truck brakes are
largely load-dependent, braking behaviour differs between empty and partially or
fully loaded vehicles.
The load simulator serves to simulate the effect of a load, so that the braking
behaviour of an empty vehicle can also be tested under load.
Pos: 23 /-----Format-----/MANUELLER UMBRUCH Seitenumbruch @ 0\mod_11344035 77687_0.docx @ 1277 @ @ 1
The roller set lift is also available for passenger car brake testers.
BA042501-en
7
2.2
Design
2.2.1
Weight Simulator
A
C
B
D
2.2.2
Roller Set Lift
Pos: 24 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1/A/Überschrift 1.1: Aufbau @ 12\mod_1232632872281_75.docx @ 319982 @ 2 @ 1
Pos: 25 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1.1/G/Überschrift 1.1.1: Gewichtssimulator @ 38\mod_1403791709436_75.docx @ 2045316 @ 3 @ 1
Pos: 26 /Technische Dokumentation/Bremsprüftechnik/MBT-SERIES/042501 MLS/BA/Inhalt: 0425 Aufbau MLS (Legende) @ 34\mod_1382614794542_ 75.docx @ 1845369 @ @ 1
Hydraulic cylinder
(foldable for MLS 1100 and 2100)
Lock
Pos: 27 /Technische Dokumentation/Bremsprüftechnik/MBT-SERIES/042501 MLS/BA/Inhalt: 0425 Aufbau MLS (Bild) @ 34\mod_1382607313523_0. docx @ 1845264 @ @ 1
(Example)
Eyelet for chain slings
Hydraulic power unit
B
A
D
Pos: 28 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1.1/R/Überschrift 1.1.1: Rollensatzanhebung @ 38\mod_1403791920051_75.docx @ 2045362 @ 3 @ 1
Pos: 29 /Technische Dokumentation/Bremsprüftechnik/MBT-SERIES/042501 MLS/BA/Inhalt: 0425 Aufbau RSA @ 34\mod_1382627336243_75.doc x @ 1845899 @ @ 1
• Hydraulic power unit and gear flow divider
The power unit is attached in a foundation recess, and connected to the hydraulic
cylinder via eight tubes.
• Built-in tub and cylinder
The eight cylinders of the two roller sets are synchronised with each other, i.e. the
Pos: 30 /-----Format-----/MANUELLER UMBRUCH Seitenumbruch @ 0\mod_11344035 77687_0.docx @ 1277 @ @ 1
roller sets move up and down at the same level, and are secured with stop valves.
C
BA042501-en
8
2.3
Specifications
2.3.1
Weight Simulator
2.3.2
Roller Set Lift
MBT 2000
RS5
MBT 4000/7000
RS2/W
MBT 4000/7000
RS2 integrated
Pos: 31 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1/T/Überschrift 1.1: Technische Daten @ 7\mod_1184075526343_75.docx @ 99711 @ 3 @ 1
Pos: 32 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1.1/G/Überschrift 1.1.1: Gewichtssimulator @ 38\mod_1403791709436_75.docx @ 2045316 @ 3 @ 1
Pos: 33 /Technische Dokumentation/Bremsprüftechnik/MBT-SERIES/042501 MLS/BA/Inhalt: 0425 Technische Daten (Tabelle) MLS @ 29\mod_ 1340704571729_75.doc x @ 1613227 @ @ 1
MLS 1100 MLS 2100 MLS 2150 MLS 2200 MLS 2300
Qty. HD cylinders 1 2 2 2 2
Working stroke per HD cylinder
Hydraulic oil fill volume (initial
filling)
400 mm
400 mm 144 mm 400 mm 400 mm
10 l 12 l 12 l 12 l 42 l
Max. weight simulation 5000 kg 10.000 kg (2 x 5000 kg)
Fuse (time-lag) 16 A
Power supply 3 x 400 V + N + P; 50/60 Hz
Working temperature range 5 to 40 °C
Noise emission < 70 dB(A)
Pos: 34 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1.1/R/Überschrift 1.1.1: Rollensatzanhebung @ 38\mod_1403791920051_75.docx @ 2045362 @ 3 @ 1
Pos: 35 /Technische Dokumentation/Bremsprüftechnik/MBT-SERIES/042501 MLS/BA/Inhalt: 0425 Technische Daten (Tabelle) RSA @ 54\mod_ 1533017273639_75. docx @ 305359 8 @ @ 1
Maximum capacity (axle load) 2500 kg 10 000 kg 5000 kg
Lifting height 100 mm 250 mm 180 mm
Hydraulic oil fill volume 8 l 60 l 2 x 8 l
Working pressure 65 bar 200 bar ca. 130/140 bar
Supply voltage 3 x 400 V + N + PE; 50 Hz
Pos: 36 /-----Format-----/MANUELLER UMBRUCH Seitenumbruch @ 0\mod_11344035 77687_0.docx @ 1277 @ @ 1
BA042501-en
9
3
Operation
3.1
Control via Desk/Power Unit (Weight Simulator only)
↓
↓
Pos: 37 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1/B/Überschrift 1: Bedienung @ 6\mod_1174482271218_75.docx @ 76877 @ 3 @ 1
Pos: 38 /Technische Dokumentation/Alle Geräte/Überschriften/Überschriften 1.1/B/Überschrift 1.1: Bedienung über Pult/Aggregat (nur Gewichtssimulator) @ 34\mod_1382624945890_75.docx @ 1845811 @ 2 @ 1
Pos: 39 /Technische Dokumentation/Bremsprüftechnik/MBT-SERIES/042501 MLS/BA/Inhalt: 0425 Bedienung über Pult/Aggregat (nur Gewichtssimulator) Teil 1 @ 25\mod_1313573450415_75.docx @ 1030979 @ @ 1
1 After switching on the brake tester, drive into the roller set with the selected
axle.
2 Set the switch with the “pull down” symbol on the brake
testers to position 1.
This sets the roller of the brake testers to ‘inactive’, and they can no longer startup or, if they have already started up, they will switch off.
3 Now switch on the pull-down mechanism at the main
switch (if available). When doing so, the switch for the direction of travel (if available) should be set to position 0.
4 Bring the hydraulic cylinders into the upper 1/3.
Switch:
Turn the switch into the
position ↑ (release) or
(tighten).
Then bring the
switch back into
position 0.
5 Hooking in the straps
There is an eyelet at the hydraulic cylinder that the tightening straps are pulled
through. Then place the straps around the vehicle axle and lash them moderately
tight by moving the handles up and down.
Improper hooking in of the straps may lead to damage of the axle or other parts
hooked in at the same time. This is why the straps must only be hooked in by
trained personnel! Avoid contact with sharp edges!
Once the straps have been hooked in properly and checked for correct fit, the
pull-down process can be started.
6 Tightening the pull-down mechanism.
Switch:
Turn the switch into position
(tighten)
BA042501-en
Loading...