MAHA MBT 2400 LON 4WD, MBT 3400 LON 4WD, MBT 4200 LON COMPETENCE, MBT 4200 LON CLASSIC, MBT 5200 LON W COMPETENCE Original Operating Instructions

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MBT LON

Roller Brake Tester

Original Operating Instructions

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MBT 2200 LON MBT 2400 LON 4WD MBT 3200 LON MBT 3400 LON 4WD MBT 4200 LON COMPETENCE/CLASSIC MBT 4400 LON 4WD MBT 5200 LON W COMPETENCE/CLASSIC MBT 6200 LON W CLASSIC MBT 7200 LON W COMPETENCE/CLASSIC MBT 7400 LON 4WD

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Contents

1 Safety ...................................................................................................................... 5

1.1 Introduction ......................................................................................................................................... 5

1.2 Symbols .............................................................................................................................................. 5

1.3 Intended Use ....................................................................................................................................... 5

1.4 Inappropriate Use ................................................................................................................................ 5

1.5 Requirements on Operating and Service Personnel ............................................................................. 5

1.6 Safety Instructions for Installation and Initial Operation ........................................................................ 6

1.7 Safety Instructions for Operation ......................................................................................................... 6

1.8 Danger Zone ....................................................................................................................................... 7

1.9 Safety Instructions for Servicing ........................................................................................................... 7

1.10 Safety Features ................................................................................................................................... 8

1.11 Accessories ......................................................................................................................................... 9

1.12 What to Do in the Event of an Accident ............................................................................................... 9

2 Description ............................................................................................................. 10

2.1 General Information ........................................................................................................................... 10

2.2 Noise Emission .................................................................................................................................. 10

2.3 Specifications .................................................................................................................................... 11

3 Transport and Storage ........................................................................................... 18

4 Installation and Initial Operation .............................................................................. 18

5 Operation ............................................................................................................... 18

5.1 Main Switch....................................................................................................................................... 18

5.2 Analog Displays ................................................................................................................................. 19

5.3 Remote Control ................................................................................................................................. 24

5.4 Menu Structure ................................................................................................................................. 27

5.5 Car Brake Tester with MAH-DOT and IFB ......................................................................................... 30

5.6 Car Brake Tester with MAH-DOT and RECO 1 .................................................................................. 31

5.7 Truck Brake Tester with MAH-DOT and FFB ..................................................................................... 33

5.8 Truck Brake Tester with MAH-DOT and RECO 1 .............................................................................. 35

5.9 Option Drive Control .......................................................................................................................... 36

5.10 Noise Detection with IFB / FFB / RECO 1 .......................................................................................... 38

5.11 MSD 3000 ......................................................................................................................................... 40

5.12 Clock Changing between Daylight Saving Time/Standard Time ......................................................... 42

5.13 Test Procedure with Software ........................................................................................................... 43

6 Maintenance .......................................................................................................... 46

6.1 Annual Inspection .............................................................................................................................. 46

6.2 Care Instructions ............................................................................................................................... 46

6.3 Spare Parts ....................................................................................................................................... 46

6.4 Chain Drive Maintenance: Cleaning, Retensioning, Lubricating .......................................................... 47

6.5 Greasing the Sensor Roller Hinges .................................................................................................... 51

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6.6 Troubleshooting ................................................................................................................................ 52

7 Dismantling ............................................................................................................ 55

8 Disposal ................................................................................................................. 55

9 Contents of the Declaration of Conformity .............................................................. 56

10 Company Information ............................................................................................. 57

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Safety

1.1

Introduction

1.2

Symbols

1.3

Intended Use

1.4

Inappropriate Use

1.5

Requirements on Operating and Service Personnel

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Thoroughly read this manual before operating the equipment and comply with the instructions. Always display the manual in a conspicuous location.

Personal injury and property damage incurred due to non-compliance with these

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safety instructions are not covered by the product liability regulations.

Important safety instructions. Failure to comply with instructions could result in personal injury or property damage.

Important information.

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This equipment is to be used exclusively for the brake testing of motor vehicles. Observe the rated axle load.

The equipment shall not be modified without the express written consent of the manufacturer. In case of non-compliance the declaration of conformity becomes

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void.

Any use other than described is inappropriate.

All persons employed in the operation, maintenance, installation, removal and disposal of the device must

• be at least 18 years old,

• be trained and instructed in writing,

• have read and understood this manual

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• be on record as having been instructed in safety guidelines.

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1.6

Safety Instructions for Installation and Initial Operation

1.7

Safety Instructions for Operation

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• The system shall only be commissioned by MAHA service technicians or au-

thorized service partners.

• All parts of the electrical equipment must be protected from moisture and wet-

ness.

• The system shall not be installed and operated in hazardous locations or wash

halls.

• The operator must provide for optional safeguards (e.g. warn lamps, barriers,

etc.) depending on local conditions.

• Wear safety shoes and gloves.

• Safeguard roller set with suitable means (e.g. cordon chains or strap).

• The display must be installed in a secure area and folded into the wall when not

in use (wall hinges optionally available).

• When folding the display, grasp it on the edges. Danger of pinching!

• Ensure that a lockable emergency-stop main switch is installed based on instal-

lation instructions before connecting the feed line. Use motor protection switch and cable cross sections as per specification. Reference in circuit diagram (standard delivery), nameplate. Fuse max. X.X A (see nameplate).

• The main switch must be provided by the customer and installed on-site. It

must be positioned in direct vicinity to the tester and takes over the emergency-

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stop function.

• The system shall only be operated within its performance limits.

• The system shall only be operated by trained personnel.

• The system and surrounding area must be kept clean.

• Switch off the system when not in use and secure the main switch against re-

start with a padlock.

• In emergency situations switch off system with main switch or emergency-stop

switch.

• No persons shall be in the danger zone of the system. Rotating or moving parts

(e.g. test stand rollers) are dangerous.

• Danger of carbon monoxide poisoning with running vehicle engine in closed

rooms. The operator is responsible for providing sufficient air exchange.

• Avoid unnecessary strain on vehicle and tester.

• Drive the vehicle slowly on to the tester.

• Check the danger zone before driving the vehicle onto the tester.

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1.8

Danger Zone

5 (five) meters

1.9

Safety Instructions for Servicing

• When the vehicle with the driven axle is on the roller set, exit only with running

roller drive. Exiting with roller drive at standstill can destroy the motors due to extreme roller acceleration.

• The system shall not be operated without functioning slip monitoring. This can

cause tire damage.

• Never jump start a vehicle with the system. This can lead to equipment dam-

age.

• No 4 wheel-drive vehicles shall be tested on the standard roller set. Damage to

vehicle and system are possible. When in doubt contact your responsible service representative.

• The vehicle must be closed during testing. If persons outside of the vehicle are

endangered, use noise protection.

• The operator shall not leave the vehicle during testing.

• No vehicle shall be parked in/on the roller set or on the optional ramps.

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During brake tester operation no persons are allowed in the danger zone:

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around the roller set in all directions.

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• Service work shall only be done by MAHA service technicians or authorized

service partners.

• Work on electric parts of the system shall only be done by trained electricians.

• The main switch must be switched off and secured against restart before doing

repair, maintenance and set-up work.

• Fire danger due to rubber abrasion on the roller set. Clean regularly. Remove

abrasion before maintenance work.

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1.10

Safety Features

Lockable Main Switch

Emergency Switch

Startup Monitoring

Sensor Rollers

Visual and Audible Warning Devices

Pit Safety

Yellow-Black Marking Tape

Warning and Information Labels

• The main switch must be secured and if necessary the motor protection switch

turned off when doing work in the roller set.

• When working on the control cabinet or on the roller sets pay attention to the

heating (optional) or hot parts.

• Immediately turn off the tester when it starts up unintentionally. Contact the ser-

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vice department.

The safety features (partly optional) are to be inspected regularly by an authorized service technician. Official guidelines must be followed at all times.

shall not be operated when the safety features are defective!

•

Serves as normal On and Off switch for the equipment and as emergency switch. The switch can be padlocked to protect it against unauthorized usage.

•

The equipment

Is used for quick switch-off during operation. Interrupts the power supply to the equipment.

•

Prevents the rollers from starting up in case the wheels are blocked (seized bearings, jammed brake pads). This feature helps prevent the vehicle tyres from being damaged.

•

The RPM difference between equipment rollers and sensor rollers determines the slip. Both sensor rollers must be pushed down in order to start the roller brake tester.

•

These must be positioned at a suitable location and must be easily seen or heard at all times. In the event that the warning devices are defective, the brake tester must be shut down until they are fully functional again.

•

Light barrier or infrared movement sensor. If any person enters the safety area, the brake tester is switched off.

•

The yellow-black marking tape around roller set and pit serves to mark out the brake tester and nust be replaced if defective. Part # 19 6014 (Ø 38 mm) / 19 6015 (Ø 50 mm).

•

Warning and information labels are attached to the equipment. These must not be changed or removed and must be replaced if unreadable (see below for part

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numbers).

1.11

Accessories

1.12

What to Do in the Event of an Accident

54 2132 54 2683

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The equipment shall be operated only with accessories which have been

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approved or permitted by MAHA.

• The injured person is to be removed from the danger area. Find out where

dressing and bandages are kept. Seek first-aid.

• Provide first-aid (stop bleeding, immobilise injured limbs), report the accident

and seal off the accident site.

• Immediately report any accident to your supervisor. Make sure a record is kept

of every occasion first-aid is provided, e.g. in an accident book.

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• Remain calm and answer any questions that may arise.

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Description

2.1

General Information

2.2

Noise Emission

Roller Brake Tester

Shock Tester

Side-Slip Tester

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This brake tester belongs to the group of roller brake testers. This class includes two different measuring methods to record brake forces:

• the testing of drive torque or

• the testing of drive power.

The former is applied in this brake tester. It consists of a proven roller set and an open-ended electronic system based on a processor board with an integral operating system.

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The standard brake tester can be expanded to a complete test lane.

The noise emission during a vehicle test results mainly from the vehicle’s engine. The noise emission varies from vehicle to vehicle and cannot be attributed to the testing equipment.

The noise emission value created by the brake tester (roller drive) is less than 70 dB(A) in the work area of the operator.

The noise emission value created by the shock tester (oscillating test plates) is between 75 and 80 dB(A) in the work area of the operator.

The noise emission value created by the side-slip tester is less than 70 dB(A) in

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the work area of the operator.

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2.3

Specifications

MBT 1000 EUROSYSTEM

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Version MCD 1000 MCD 2000 MCD 2000 PC

Absicherung (träge) 25 A

Antriebsleistung 3 kW

Messwertanzeige max. 2500 N

Messwertanzeige min. 0 N

Netzfrequenz 50 Hz

Netzspannung 400 V

Ovalität in kN

Phasen 3

Prüfgeschwindigkeit 5 km/h

Radlast (überfahrbar) 2000 kg

Rollenachsabstand 400 mm

Rollendurchmesser 202 mm

Rollenlänge 730 mm

Rollensatz Breite 680 mm

Rollensatz Höhe 280 mm

Rollensatz Länge 1420 mm

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MBT 2000

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Version

MBT 2100

MBT 2200 LON

MCD 1000

MCD 2000

MCD 2000, PC

ALLRAD MCD 2000

MBT 2250 EUROSYSTEM

MBT 2450 EUROSYSTEM

Absicherung (träge) 25 A

Analoganzeige Durchmesser

Antriebsleistung der Motoren

350 mm - - - - - -

3,0 kW

Anzeigekasten Breite 840 mm - - - - - -

Anzeigekasten Höhe 470 mm - - - - - -

Anzeigekasten Tiefe 100 mm - - - - - -

Laufrollendurchmesser 202 mm

Messwertanzeige 0 – 6 kN 0 – 8 kN

Netzfrequenz max. 60 Hz 50 Hz

ALLRAD MCD 2000, PC

Netzfrequenz min. 50 Hz - - - - - -

Netzspannung 400 V

Phasen 3

Prüfgeschwindigkeit 5 km/h

Rollenachsabstand 400 mm

Rollensatz Breite 680 mm - - - - - -

Rollensatz Höhe 280 mm - - - - - -

Rollensatz Länge 2320 mm - - - - - -

Spur max. 2200 mm Spur min. 780 mm Zul. Achslast (überfahrbar) 3000 kg 3500 kg

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MBT 3000

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Version

MBT 3200 LON

MBT 3250 EUROSYSTEM

MCD 1000

MBT 3250 EUROSYSTEM

MCD 2000

MBT 3250 EUROSYSTEM

MCD 2000, PC

Absicherung (träge) 35 A

MBT 3400 LON ALLRAD

MBT 3450 EUROSYSTEM

ALLRAD MCD 1000

MBT 3450 EUROSYSTEM

ALLRAD MCD 2000

MBT 3450 EUROSYSTEM

ALLRAD MCD 2000, PC

Antriebsleistung der Motoren

5,5 kW

Messwertanzeige 0-8 kN / 0-16 kN

Netzfrequenz - 50 Hz - 50 Hz -

Netzfrequenz max. 60 Hz - 60 Hz

Netzfrequenz min. 50 Hz - 50 Hz

Netzspannung 400 V

Phasen 3

Prüfgeschwindigkeit 5 km/h

Rollenachsabstand 400 mm

Rollendurchmesser 202 mm

Rollensatz Breite 680 mm

Rollensatz Höhe 280 mm

Rollensatz Länge 2925 mm

Spur max. 2800 mm - 2800 mm

Spur min. 870 mm - 870 mm

Zulässige Achslast (überfahrbar)

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8000 kg

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MBT 4000

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Version

MBT 4200 LON CLASSIC

MBT 4200 LON W CLASSIC

MBT 4200 LON W COMPE-

TENCE

Absicherung (träge) 50 A

Antriebsleistung der Motoren

9 kW

Netzfrequenz 50 Hz

Netzspannung 400 V

Phasen 3

Prüfgeschwindigkeit 2,3 km/h

Rollenachsabstand 430 mm

Rollendurchmesser 202 mm

Rollensatz Länge 1000 mm

Zulässige Achslast (überfahrbar)

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13000 kg

MBT 4250 EUROSYSTEM

MCD 2000

MBT 4250 EUROSYSTEM

MCD 2000 PC

MBT 4450 EUROSYSTEM

ALLRAD, MCD 2000

BA022301-en

MBT 5000

Pos: 50 /Techn ische Dok ument atio n/Brem spr üftec hnik /- Arc hiv -/- Brems prüf technik A lle -/In halte/Inha lt: Technisc he Daten MBT 5000 (Tabe lle) @ 41\mod_1419241459116_75.docx @ 2177496 @ @ 1

Version

MBT 5200 LON CLASSIC

MBT 5200 LON W COMPE-

TENCE

Absicherung (träge) 63 A

Antriebsleistung der Motoren

11 kW

Gewicht pro Rollensatz 800 kg

Netzfrequenz 50 Hz

Netzspannung 400 V

Phasen 3

Prüfgeschwindigkeit 2 km/h

Rollenachsabstand 450 mm

Rollendurchmesser 130 mm

Rollenlänge 1220 mm

Rollensatz Breite 1171 mm

Rollensatz Höhe 460 mm

MBT 5250 EUROSYSTEM

MCD 2000

MBT 5250 EUROSYSTEM

MCD 2000 PC

Rollensatz Länge 2042 mm

Zulässige Achslast (überfahrbar)

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18000 kg

BA022301-en

MBT 6000

Pos: 52 /Techn ische Dok ument atio n/Brem spr üftec hnik /- Arc hiv -/- Brems prüf technik A lle -/I nhalte/I nhalt : Technisc he Daten MB T 60 00 ( Tab ell e) @ 41\mod_1419244506240_75.docx @ 2177682 @ @ 1

Version

MBT 6200 LON W CLASSIC

MBT 6250 EUROSYSTEM

MCD 2000

Absicherung (träge) 63 A

Antriebsleistung der Motoren

11 kW

Netzfrequenz 50 Hz

Netzspannung 400 V

Phasen 3

Prüfbarer Raddurchmesser max.

Prüfbarer Raddurchmesser min.

2200 mm

800 mm

Prüfgeschwindigkeit 3 km/h

Rollenachsabstand 685 mm

Rollendurchmesser 265 mm

MBT 6250 EUROSYSTEM

MCD 2000 PC

Rollenlänge 1600 mm

Spurbreite max. 3600 mm

Spurbreite min. 400 mm

Zulässige Achslast (überfahrbar)

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BA022301-en

18000 kg

MBT 7000

Pos: 54 /Techn ische Dok ument atio n/Brem spr üftec hnik /- Arc hiv -/- Brems prüf technik A lle -/I nha lte/Inha lt: Techn isc he Daten MB T 700 0 (Tab ell e) @ 41\ mod_1419246681173_75.docx @ 2177728 @ @ 1

Version

MBT 7200 LON CLASSIC

MBT 7200 LON W CLASSIC

MBT 7200 LON W COMPE-

TENCE

Absicherung (träge) 63 A

Antriebsleistung der Motoren

11 kW

Netzfrequenz 50 Hz

Netzspannung 400 V

Phasen 3

Prüfgeschwindigkeit 3 km/h

Rollenachsabstand 475 mm

Rollendurchmesser 265 mm

Rollenlänge 1150 mm

Zulässige Achslast (überfahrbar)

Pos: 55 /-----For ma t-----/MA N UEL LER UMB RUC H Se ite num br uch @ 0\m od_1134403577687_0.docx @ 1277 @ @ 1

18000 kg

MBT 7250 EUROSYSTEM

MCD 2000

MBT 7250 EUROSYSTEM

MCD 2000, PC

MBT 7450 EUROSYSTEM

ALLRAD, MCD 2000

BA022301-en

Transport and Storage

Installation and Initial Operation

Operation

5.1

Main Switch

Pos: 56 /Technische Dokume ntatio n/Alle Geräte/ Übersc hriften/ Überschr iften 1/T/ Überschri ft 1: Transp ort und Lageru ng @ 20\mod _1 268732488860_75.docx @ 826153 @ 1 @ 1

Pos: 57 /Technische Dokument ation/Alle Gerät e/Inhalte/ Inhalt: Tra nsport und Lageru ng_12pt @ 26\mod_1324468980166_75.docx @ 1141285 @ @ 1

Check package to ensure it is complete, in accordance with the order confirmation. Report any transport damage to the carrier immediately.

During loading, unloading and transport always use suitable lifting equipment, material handling equipment (e.g. cranes, forklifts, etc.) and the right load handling attachments and slings. Always ensure that the parts to be transported are suspended or loaded properly so that they cannot fall, taking into account size, weight and the centre of gravity.

Store the packages in a covered area, protected from direct sunlight, at a low humidity and with temperatures between 0...+40 °C (32…104 °F). Do not stack packages.

When unpacking, take care to avoid any possibility of injury or damage. Keep at a safe distance when opening the package strapping, do not allow any parts to fall

Pos: 58 /Technische Dokume ntatio n/Alle Geräte/ Übersc hriften/ Überschr iften 1/M/Üb ersc hrift 1: M ontag e und E rstinbe triebn ahme @ 18\mod_1255417443299_75.docx @ 463797 @ 1 @ 1

out.

Pos: 59 /Technische Dokume ntatio n/Alle G eräte/ Inhalte/ Inhalt: M onta ge und Ersti nbetrieb nahme_ 12pt @ 26\mod_1324468562877_75.docx @ 1141153 @ @ 1

Installation and initial operation of the equipment may be done only by authorized and trained service technicians provided by the manufacturer, licensed dealers or

Pos: 60 /Technische Dokument ation/Alle Gerät e/Übersc hriften/Üb erschriften 1/ B/Überschri ft 1: Bedienung @ 6\mod_1174482271218_75.docx @ 76877 @ 1 @ 1

Pos: 61 /Tec hn ische Do kumentat ion/Alle Geräte/ Überschr iften/Übers chriften 1.1/H /Überschr ift 1.1: Hauptsch alter @ 6\mod_ 117 75928 58312_ 75.do cx @ 906 35 @ 2 @ 1

Pos: 62 /Technische Dokume ntatio n/Alle Geräte/ Inhalte/ Inhal t: Haupts chalt er v2 - A lle Geräte_1 2pt @ 30\mod_1351692594628_75.docx @ 1671389 @ @ 1

service partners.

• Main switch in position 0: Power supply OFF

• Main switch in position 1: Power supply ON

• When in position 0, the main switch can be protected against

tampering by means of a padlock.

Pos: 63 /-----For mat -----/MAN UE LLE R UM BR UCH Se iten umb ruc h @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1

BA022301-en

5.2

Analog Displays

A B C E D F G H I

Pos: 64 /Technische Dokument ation/Alle Gerät e/Übersc hriften/Üb erschriften 1. 1/A/Übersc hrift 1.1: Analo ganzeigen @ 24\mod_1310542639702_75.docx @ 1023453 @ 2 @ 1

Pos: 65 /Techn ische Dok ument atio n/Brem spr üftec hnik /MB T-SERIES/022301 MBT LON/BA/Inhalt: 0223 Display MBT 2x00 LON (Bild) @ 23\mod_12967349 729 94_ 0.d ocx @ 9 696 18 @ @ 1

Pos: 66 /Techn ische Dok ument atio n/Brem spr üftec hnik /MB T-SERIES/022301 MBT LON/BA/Inhalt: 0223 Display MBT 2x00 LON (Tabelle) @ 27\mod_1327394295645_75.docx @ 1513477 @ @ 1

Indicator: Power On

Indicator: Ready to test

Indicator: Error

Selector switch: Motorcycle/Car/Truck

Selector switch: Single wheel (option)

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Dig. display: Brake force diff.

LED display: Difference %

Analog display, left

Analog display, right

BA022301-en

G B

J I H K A

B C D

E F G

Pos: 68 /Tec hn isch e Do kume ntatio n/Brem spr üftec hnik/M BT-SERIES/022301 MBT LON/BA/Inhalt: 0223 Display MBT 3x00 (Bild) @ 7\mod_1197021904989_0.docx @ 136841 @ @ 1

Pos: 69 /Techn ische Dok ument atio n/Brem spr üftec hnik /MB T-SERI ES /0 2230 1 MBT LON / BA/I nhal t: 022 3 Disp lay M BT 3x 00 ( Tab elle ) @ 27\ mod_1327394449319_75.docx @ 1513521 @ @ 1

Signal lamp: Power On

Signal lamp: Ready for test

Signal lamp + Acknowledge button: Error

Signal lamp: Factor 2

Selector switch: Single wheel

Selector switch: Motorcycle/Car/Truck

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BA022301-en

Selector switch: Shock absorber Mm/%

Dig. display: Brake force diff.

LED display: Difference %

Analog display, left

Analog display, right

J P I H K A L N B

M C D E F

Pos: 71 /Techn ische Dok ument atio n/Brem spr üftec hnik /MB T-SERI ES /0 2230 1 MBT LON / BA/I nhal t: 022 3 Disp lay M BT 4x 00/ 7x 00 LON C LAS SIC (B ild) @ 7\mod_1197023080530_0.docx @ 136937 @ @ 1

Pos: 72 /Techn ische Dok ument atio n/Brem spr üftec hnik /MB T-SERIES/022301 MBT LON/BA/Inhalt: 0223 Display MBT 4x00/7x00 LON CLASSIC (Tabelle) @ 27\mod_1327394588753_75.docx @ 1513565 @ @ 1

Signal lamp: Power On

Signal lamp: Ready for test

Signal lamp + Acknowl. button: Error

Signal lamp: Factor 10

Selector switch: Single wheel

Selector switch: Mot.cycle/Car/Truck

Selector switch: Shock abs. Mm/%

Digital display: Brake force diff.

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LED display: Difference %

Analog display, left

Analog display, right

Digital display: Weight

Dig. display: Brake press. Pm

Dig. display: Brake pressure Px

Digital display: Deceleration

Ticker

BA022301-en

I O L M I H G

J K J

N A B

C D E

Pos: 74 /Techn ische Dok ument atio n/Brem spr üftec hnik /MB T-SERI ES /0 2230 1 MBT LON / BA/I nhal t: 022 3 Disp lay M BT 4x 00/ 7x 00 LON C OMP ETEN CE + 4 WD ( Bild ) @ 7\mod_1197023660534_0.docx @ 136973 @ @ 1

Pos: 75 /-----For ma t-----/MA N UEL LER UMB RUC H Se ite num br uch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1

BA022301-en

Pos: 76 /Techn ische Dok ument atio n/Brem spr üftec hnik /MB T-SERIES/022301 MBT LON/BA/Inhalt: 0223 Display MBT 4x00/7x00 LON COMPETENCE + 4WD (Tabelle) @ 27\mod_1327394716048_75.docx @ 1513609 @ @ 1

Signal lamp: Power On

Analog display, 0…40 kN

Signal lamp: Ready for test

Signal lamp + Acknowl. button: Error

Selector switch: Single wheel

Selector switch: Mot.cycle/Car/Truck

Selector switch: Shock abs. Mm/%

Digital display: Brake force diff.

LED display: Difference %

Pos: 77 /-----For ma t-----/MA N UEL LER UMB RUC H Se ite num br uch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1

Analog display, 0…8 kN

Digital display: Weight

Dig. display: Brake pressure Pm

Dig. display: Brake pressure Px

Digital display: Deceleration

Ticker

BA022301-en

5.3

Remote Control

 IFB / FFB

S T D

H L Q J I

N P O

Pos: 78 /Technische Dokument ation/Alle Gerät e/Übersc hriften/Üb erschriften 1. 1/F/Übers chrift 1.1: Fernbed ienung @ 7\mod_1184152042500_75.docx @ 99994 @ 2 @ 1

Pos: 79 /Tec hn isch e Do kume ntat ion/Al le G erät e/Über schr iften/ Übe rschr ifte n oh ne Num mer ierun g/Übe rsc hrift : > I FB / F FB @ 21\m od_ 127 789 2982 039_ 0.d ocx @ 862 403 @ @ 1

Pos: 80 /Techn ische Dok ument atio n/Brem spr üftec hnik /MB T-SERIES/022301 MBT LON/BA/Inhalt: 0223 Fernbedienung FFB / IFB (Bild) @ 21\mod_1277121814678_0.docx @ 858773 @ @ 1

Pos: 81 /-----For ma t-----/MA N UEL LER UMB RUC H Se ite num br uch @ 0\m od_1134403577687_0.docx @ 1277 @ @ 1

BA022301-en

Key

Function

N O

Pos: 82 /Techn ische Dok ument atio n/Brem spr üftec hnik /MB T-SERI ES /0 2230 1 MBT LON / BA/I nhal t: 022 3 Fer nbed ien un g FF B / I FB ( Tab el le) @ 27\m od_1327394916024_75.docx @ 1513697 @ @ 1

F4 Start Ovality test

F8 Pointer stop

F9 Store Front axle

F10

F11 Store Rear axle

F12 Auto OFF

F7 Start Print menu

* Confirm

Program 1 key

Shift key

Motor Off left

Motor On right

Motor On left

Pos: 83 /-----For ma t-----/MA N UEL LER UMB RUC H Se ite num br uch @ 0\m od_1134403577687_0.docx @ 1277 @ @ 1

Store Parking brake Re-display MSD measurement value

Select Sensor Quit Noise detection

BA022301-en

 RECO 1

A B D C E

Pos: 84 /Technische Dokument ation/Alle Gerät e/Übersc hriften/Üb erschriften oh ne Nummerier ung/Übersc hrift: > RECO 1 @ 21\m od_12 77893 05005 7_0.d ocx @ 86 2443 @ @ 1

Pos: 85 /Techn ische Dok ument atio n/Brem spr üftec hnik /- Arc hiv -/Z 2 Fer nbed ie nung en/ 260 1 REC O 1/ TI /Inh alt : E 126 Fernb ed ien ung REC O 1 ( Bi ld) @ 21\ mod_1277808734534_0.docx @ 861868 @ @ 1

Pos: 86 /Techn ische Dok ument atio n/Brem spr üftec hnik /- Arc hiv -/Z 2 Fer nbed ie nung en/ 260 1 REC O 1/ TI /Inh alt : E 126 Fernb ed ien ung REC O 1 ( Tex t)_ 12p t @ 27\mod_1327394842267_75.docx @ 1513653 @ @ 1

Motors Off

Start Motor left

Start Motor right / Start Ovality test

Menu item upwards

Confirm

Menu item downwards

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BA022301-en

5.4

Menu Structure

Pos: 88 /Technische Dokume ntatio n/Alle Gerät e/Über sc hrift en/Üb erschr ifte n 1. 1/M/ Übers chr ift 1 .1: Me nüs trukt ur @ 2 0\mod _127 35039 41569 _75.d ocx @ 8 45788 @ 2 @ 1

Pos: 89 /Techn ische Dok ument atio n/Brem spr üftec hnik /- Arc hiv -/- Brems prüf technik A lle -/I nha lte/I nfo!/In ha lt: Inf o - Men üaufr uf nur außer halb Roll ensatz m öglich @ 41\mod_1419322434463_75.docx @ 2178104 @ @ 1

Menü-Aufruf nur außerhalb Rollensatz möglich!

Pos: 90 /Techn ische Dok ument atio n/Brem spr üftec hnik /- Arc hiv -/- Brems prüf technik A lle -/I nha lte/I nhalt : Me nüstr uktur (Abl auf) IWST @ 20\mod_1273504649880_75.docx @ 845818 @ @ 1

Pos: 91 /Techn ische Dok ument atio n/Brem spr üftec hnik /- Arc hiv -/- Brems prüf technik A lle -/I nha lte/I nhalt : Me nüstr uktur (Dia gramm ) I WST @ 20\mod_1273498931892_0.docx @ 845698 @ @ 1

1 OPEN

2 SELECT

3 CONFIRM

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Geräuschsuche (nur Pkw!)

Haupt-Fahrtrichtung

Allrad-Gegenlauf

Gegen-Fahrtrichtung

BA022301-en

► IWST 380 R120 or higher

Pos: 93 /Technische Dokument ation/Alle Gerät e/Übersc hriften/Üb erschriften oh ne Numme rier ung/Üb ersc hrift: > A b IWST 3 80 R120 @ 4 1\mod_1418730654899_75.docx @ 2175154 @ @ 1

Pos: 94 /Techn ische Dok ument atio n/Brem spr üftec hnik /MB T-SERI ES /0 2230 1 MBT LON / BA/I nhal t: 022 3 Me nüs truk tur ( Di agram m) ab I WS T 3 80 R 120 @ 4 1\mod_ 14187 33808 614_ 0.docx @ 2175 246 @ @ 1

Haupt-Fahrtrichtung

Geräuschsuche (nur Pkw!)

Pos: 95 /-----For ma t-----/MA N UEL LER UMB RUC H Se ite num br uch @ 0\m od_1134403577687_0.docx @ 1277 @ @ 1

Allrad-Gegenlauf

Gegen-Fahrtrichtung

BA022301-en

► IWST 380 R120 4WD or higher

Pos: 96 /Technische Dokume ntatio n/Alle Geräte/ Übersc hriften/ Überschr iften ohne N ummer ierun g/Übersc hrift: > Ab IWS T 3 80 R120 Allr ad @ 4 1\mod_1418730803894_75.docx @ 2175200 @ @ 1

Pos: 97 /Tec hn isch e Do kume ntatio n/Brem spr üftec hnik/M BT-SE RIE S/ 022 301 M BT L ON/ BA/ Inh alt: 0 223 Me nüs tr uktur ( Diagr amm ) a b IW ST 380 R12 0 Al lrad @ 4 0\mod_1415087307036_0.docx @ 2139244 @ @ 1

Allrad VISCO

Geräuschsuche (nur Pkw!)

Pos: 98 /-----For ma t-----/MA N UEL LER UMB RUC H Se ite num br uch @ 0\m od_1134403577687_0.docx @ 1277 @ @ 1

Allrad-Starr (Nur mit Lichtschranken möglich)

Allrad-Mode

Standard-Mode

BA022301-en

5.5

Car Brake Tester with MAH-DOT and IFB

Brake Tester without Weighing Machine

1 5 8 0

Pos: 99 /Technische Dokument ation/Alle Gerät e/Übersc hriften/Üb erschriften 1. 1/P/Übersc hrift 1.1: PKW-Pr üfst and m it M AH-DO T u nd IFB @ 2 1\mod_ 127 78806 7466 1_75.d ocx @ 862 013 @ 2 @ 1

Pos: 100 /Te ch nisc he D ok umen tati on/ Bre mspr üftech nik/M BT-S ERIE S/ 0223 01 M BT LON/ BA/I nha lt : 02 23 M AH- DOT P lat ine (B ild) 2 @ 40\m od_ 14150 15205 466_0.d ocx @ 2 13909 1 @ @ 1

Pos: 101 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ M BT-SE RIES /02 230 1 MB T LO N/ BA/I nha lt: 022 3 Be die nung PK W MAH -DO T und I FB (Text) 3 @ 41\mod_1418718037351_75.docx @ 2174958 @ @ 1

1 Drive onto roller set. 2 Press star key (M) for pointer stop. 3 Brake until slip or max. brake force. 4 Storage with keys F9 to F11.

• Front axle: F9 (I)

• Parking brake: F10 (J)

• Rear axle: F11 (K)

5 After testing, an auto OFF must be done. F12 (L) (not required with PC program

LON BASIC). 6 Use F7 (G) to start the print menu. 7 Enter the number of the print program, 1 or 2 and confirm with star (M) (not

required with PC program LON BASIC).

• An ovality measurement can be started with F4 (D).

• Re-display of the measurement values with F9 to F11.

• Re-display of the side-slip tester with Shift + Axle number + key F9 (I).

• Re-display of the shock absorber with Shift + Axle number + key F10 (J).

• Differential display of the brake force is numerical and via the LED bar.

Pos: 102 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ M BT-SE RIES /02 230 1 MB T LO N/ BA/I nha lt: 022 3 Inf o PKW M AH-DOT und IFB @ 41\mod_1418720449557_75.docx @ 2175004 @ @ 1

New vehicle (NEW) with pound key (N) and star (M). (Delete all test values).

If there is a side-slip tester, shock absorber tester or both, it is necessary after the Auto OFF procedure to set up a new vehicle (NEW). If not, then the measurement values from the previous vehicle are still active.

Pos: 103 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ M BT-SERIES/022301 MBT LON/BA/Inhalt: 0223 Prüfstand ohne Waage PKW2 @ 41\mod_1418722375130_75.docx @ 2175057 @ @ 1

With brake testers w/o weighing machine the vehicle weight must be entered after the Auto OFF. The axle symbol changes constantly with the weight unit.

The weight entry is done directly via the numerical keypad of the remote control and is confirmed with the star key (*). The left analog display runs synchronously with the weight entry. Example: Entry of 1580 kilogram total weight.

Pos: 104 /-----F orm at-----/M ANUELLE R UMBR UCH Seite numbru ch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1

BA022301-en

Enter

on the keypad and confirm with the star (*) key.

5.6

Car Brake Tester with MAH-DOT and RECO 1

Pos: 105 /Technische Dokum entati on/Alle G eräte/ Übers chrifte n/Über schrifte n 1.1/P/ Übers chrift 1.1: PK W-Prü fsta nd m it MA H-DO T und RE CO 1 @ 21\mod_1277881348839_75.docx @ 862103 @ 2 @ 1

Pos: 106 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ M BT-SE RIES /02 230 1 MB T LO N/ BA/I nha lt: 022 3 Be die nung PK W MAH -DO T und REC O 1 ( Bi lder ) @ 21\mod_1277189731517_0.docx @ 858873 @ @ 1

C D

Pos: 107 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ M BT-SE RIES /02 230 1 MB T LO N/ BA/I nha lt: 022 3 Be die nung PK W MAH -DO T und RE CO 1 (Tex t) @ 27\mod_1327397964107_75.docx @ 1514093 @ @ 1

1 Drive onto roller set.

2 Press blue Return key for pointer stop. Front axle symbol starts flashing (A). 3 Brake to slip or max. brake force. 4 Store with blue Return key. 5 Do axle change. 6 The symbol for Parking brake now flashes (B). 7 The parking brake measurement and rear axle measurement (C) are done using

the same procedure. 8 After storing the rear axle exit the roller set. 9 Now PRT (D) is flashing for printing. After confirming with the blue Return key,

the first LED of the differential display is flashing for print program. Use the

scroll key to select between program 1 or 2. Confirm again with Return and

print is done.

• Point 8 is omitted with PC program LON BASIC.

• An ovality measurement can be done with the right-hand Motor-ON key. The

ready lamp on the test stand is OFF during the measurement time.

BA022301-en

Brake Tester without Weighing Machine

• Re-display of the measurement value: Use the scroll key to go to the axle and

press Return. Re-display of side-slip and shock absorber is not possible with

the RECO 1.

• If NEW (E) is confirmed with Return, then all existing measurement values are

deleted.

If there is no weighing machine, this can be entered at the end after Auto OFF using the scroll key and Return. Visible by the last 4 LEDs (F) which are flashing, and by the analog pointer.

If there is a side-slip tester, shock absorber tester or both, a new vehicle (NEW) must be set up after Auto OFF. If not, these measurement values from the previous vehicle are still active.

Pos: 108 /-----F orm at-----/M ANUELLE R UMBR UCH Seite numbru ch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1

BA022301-en

5.7

Truck Brake Tester with MAH-DOT and FFB

Pos: 109 /Technische Dokum entati on/Alle G eräte/ Übers chrifte n/Über schrifte n 1.1/ L/Übersc hrift 1 .1: L KW-Prüf stand m it MAH -DOT und FFB @ 21\m od_ 12778 81554 584_7 5.docx @ 86216 3 @ 2 @ 1

Pos: 110 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ M BT-SE RIES /02 230 1 MB T LO N/ BA/I nha lt: 022 3 Be die nung L KW M AH-D OT und FFB (Text ) @ 27\mod_1327398079546_75.docx @ 1514137 @ @ 1

1 Drive onto roller set. 2 Active pressure sensor starts flashing. If several Px sensors are registered,

another sensor can be selected using the desired sensor number and pound

key (#). After the measurement the sensors cannot be allocated! 3 Press F8 (H) key for pointer stop. 4 Brake until slip or max. brake force. 5 Enter axle number 1 to 9, F9 for Service brake or F10 for Parking brake and

confirm with star key (*). 6 Do axle change and test all axles. Once all axles are tested, do an Auto Off

using Remote control F12 (L).

• Press F12. END flashes at the display. Confirm with the star key.

• END stops flashing. Calculations are started.

• After the calculations are complete, [E] appears. Now printing can be done.

7 The print program is started with F7 (G). Enter program number 1, 2, 3, 4 or 9

and confirm with the star key (*). Printout follows.

• An ovality measurement can be started with F4 (D).

• Re-display of the Service brake with axle number + key F9 (I).

• Re-display of the Parking brake with axle number + key F10 (J).

• Re-display of the Final evaluation with 0 + key F9 or F10.

Pos: 111 /-----F orm at-----/M ANUELLE R UMBR UCH Seite numbru ch @ 0\mod_1134403577687_0.docx @ 1277 @ @ 1

• Re-display of the Side-slip tester with Shift + axle number +key F9 (I).

BA022301-en

Brake Tester without Scale

Pos: 112 /Te ch nisc he D okum enta tion/ Bremsp rüfte chnik/M BT- SERIE S/ 0223 01 M BT LON /BA/ In halt : 02 23 P rüfs ta nd o hne Waa ge LKW FF B 3 ( Text) @ 27\mod_1327398201270_75.docx @ 1514181 @ @ 1

With brake testers without scale the vehicle weight must be entered after the Auto OFF. The axle symbol (A) changes constantly with the weight unit (B). Display 1, if present, flashes for input.

The weight entry is done directly via the numerical keypad of the remote control and is confirmed with the star key (*). The input is displayed on Display 1 (C). The analog display runs synchronously with the weight input.

Example: Entry of 15.80 tons.

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Enter 1 5 8 0 via the keyboard and confirm with star (*) key.

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BA022301-en

5.8

Truck Brake Tester with MAH-DOT and RECO 1

Brake Tester without Scale

Pos: 115 /Technische Dokum entati on/Alle G eräte/ Übers chrifte n/Über schrifte n 1.1/ L/Übersc hrift 1 .1: L KW-Prüf stand m it MAH -DOT und RECO 1 @ 21\mod_127 78814 37722_ 75.d ocx @ 86 2133 @ 2 @ 1

Pos: 116 /Te ch nisc he D ok umen tati on/Br emsp rüftec hnik/M BT-S ERIE S/ 0223 01 M BT LON /BA/ Inh alt : 02 23 B edie nu ng L KW MAH -DOT un d RECO 1 (Text) @ 27\mod_1327398290937_75.docx @ 1514225 @ @ 1

1 Drive onto roller set. 2 Active pressure sensor (A) starts flashing. If several Px sensors are registered,

another sensor can be selected using the scroll key. After the measurement,

allocation of the sensors is not possible! 3 Press the blue Return key for pointer stop. 4 Brake to slip or max. brake force. 5 Press blue Return key for filing mode. Use the scroll key to select Service brake

(B) or Parking brake (C). 6 Use the scroll key to select axle 1 to 9 and confirm with Return. Measurements

are stored (D + E). 7 Do axle change and test all axles using the above procedure. Once all axles are

tested, do an Auto OFF (F) using remote control (O). 8 For printing, select the print mode using the scroll key and confirm with Return.

Now PRT (G) is flashing for print. After confirmation with the blue Return key the

first LED of the differential display flashes for print program 1. Use the scroll key

to select program 1, 2, 3, 4 or 9. Confirm print program with Return, printout is

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done.

With brake testers without scale the vehicle weight must be entered after the Auto OFF. The axle symbol (A) changes constantly with the weight unit (B), and the last 4 LEDs are flashing. The entry is done with the scroll-up key of the Reco1. As soon as the weight input is confirmed with Return, the corresponding LED changes to permanent light. The analog display runs synchronously with the weight input.

Example: Entry of 15.80 tons. The last 4 LEDs are flashing. 1 Press the scroll-up key once and confirm with Return. (The first LED goes to

permanent light.) 2 Press the scroll-up key five times and confirm with Return. 3 Press the scroll-up key eight times and confirm with Return. 4 Confirm the last LED with Return for 0.

Pos: 118 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ M BT-SE RIES /02 230 1 MB T LO N/ BA/I nha lt: 022 3 Pr üfs tand ohn e Waa ge LK W RECO 1 ( Bild er) @ 21\mod_1277196719094_0.docx @ 859383 @ @ 1

5 The MAH-DOT changes to the Print symbol.

BA022301-en

5.9

Option Drive Control

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Pos: 121 /Te ch nisc he D okum enta tion/ Bremsp rüfte chnik/M BT- SERIES/022301 MBT LON/BA/Inhalt: 0223 Bedienung der Option Drive Control (Text) @ 27\mod_1327401257433_75.docx @ 1514373 @ @ 1

1 Drive onto the roller set with a 4WD vehicle. 2 After 2-time start-up monitoring the test stand switches automatically to DCO.

The DCO lamp starts flashing. The left roller starts automatically in driving

direction, the right-hand one in the opposite direction. 3 Brake with connected pedal force meter to max. brake force or slip. Release

brake. The display shows the driving direction of the wheels (Fig. A).

4 Now the right-hand wheel starts automatically in driving direction, the left-hand

wheel in opposite direction. Brake to the same pedal force of the left-hand

wheel. Once pedal force is reached, release brake. The rollers stop without re-

starting. The display shows the wheels’ driving direction. Pointers go to the

maximum value respectively. Now store at the respective axle using the remote

control. Change to the next axle. 5 Test the other axle as described above.

Store using keys F9 –F11.

• Front axle: F9 (I)

• Parking brake: F10 (J)

• Rear axle: F11 (K)

After the measurements an “Auto OFF“ must be done. F12 (L)! (not necessary if evaluation is done via PC-LON BASIC Program)

BA022301-en

Special Features

• When exiting the roller set, the test stand returns automatically to Standard

mode.

• Repeat measurement: After measurement of the left-hand and right-hand

wheels the rollers are at a standstill. Now storage is possible, or the measure-

ment can be repeated with the green key, or the Parking brake can be tested.

• Outside of the roller set the DCO can be activated with “Auto Off“ key (L) and

the arrow-up key (Y). Confirm with the star key (M). DCO lamp starts flashing.

This saves from doing the start-up monitoring twice in the roller set.

• After 3 start-up monitorings the rollers stop and the tester changes from Drive

Control Mode to manual standard mode. Motors can be started individually via

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the remote control. The display shows DC as optical help (Fig. B).

BA022301-en

5.10

Noise Detection with IFB / FFB / RECO 1

Activation via IFB / FFB

unoccupied

Activation via RECO 1

Pos: 123 /Technische Dokum entati on/Alle G eräte/ Übers chrifte n/Über schrifte n 1.1/G/ Übers chrift 1.1: Ger äuschs uche m it IF B / FFB / REC O 1 @ 21\mod _127 78820 21473 _75.d ocx @ 86 2253 @ 2 @ 1

Pos: 124 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ M BT-SERI ES/ 0223 01 MB T LON /BA/I nha lt: 0223 B edie nung Gerä uschs uche mit IFB / FFB (Tex t) @ 27\m od_ 132 74023 411 18_75.docx @ 1514417 @ @ 1

Activation is only possible with unoccupied tester.

1 Press Auto-Off key (Display shows END). 2 Select Noise Detection symbol (C) with the arrow key and confirm with the star

key. 3 Drive onto the shock absorber tester. 4 Start the respective side with motor On left / right. 5 The motor RPM can be regulated using the potentiometer (A).  Only when

rotary switch on the tester is set to Noise Detection. 6 Press one of the red keys for motor stop. 7 Noise detection can be quit using the pound key (#) with

stand.

• The switch on the tester (B) must be set to Noise Detection for RPM regulation

Pos: 125 /Te ch nisc he D ok umen tati on/Br emsp rüfte chnik /M BT-SERI ES/ 0223 01 MB T LON /BA/I nha lt: 0223 B edie nung Gerä uschs uche mit IFB / FFB / REC O 1 (Bild er) @ 2 1\mod _1277 3622 25072_ 0.doc x @ 86048 3 @ @ 1

Pos: 126 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ M BT-SE RIES /02 230 1 MB T LO N/ BA/I nha lt: 022 3 Be die nung Ger äu schs uc he m it RE CO 1 ( Text ) @ 27\mod_1327402435941_75.docx @ 1515061 @ @ 1

of the motors. Otherwise no RPM regulation is possible.

A B C

test

BA022301-en

1 Press the Motor Off key. 2 Select Noise Detection symbol (C) using the arrow key. Confirm with Return. 3 Drive onto shock absorber tester. 4 Start the respective side with Motor ON left / right. 5 The motor RPM can be regulated using the potentiometer (A).  Only when

rotary switch on the test stand is set to Noise Detection. 6 Press the motor OFF key for motor stop.

unoccupied

7 Noise detection can be quit using Motor OFF key with

• The switch (B) on the test stand must be set to Noise Detetcion for the RPM

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regulation of the motors. Otherwise no RPM regulation is possible.

test stand.

BA022301-en

5.11

MSD 3000

Test

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B C

D E

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1 Drive onto the MSD (A). Weight measurement (B)! 2 Both sides start up simultaneously (C). 3 After measurement completion the pointers move to test value 0 to 0.3 D. If the

test value is above 0.3, the pointers move slightly above 0.3 D.

• The display changes between the unit (D) and the difference (E) in % until the

tester is exited. The differential value is based on the left and right measurement

value.

• If the measurement value of a wheel is under 0.13 D, or if the difference is

> 29%, then an additional single wheel measurement is done of each wheel.

The display flashes during the single wheel measurement (C).

BA022301-en

4 Measurement values are automatically stored without remote control.

With 2 additional AN5-Displays the wheel weight is displayed during the measurement procedure, and the measurement value 0…0.3 is displayed after completed measurement.

Printing and Re-display of the Measurement Values

not

(Re-display of the measurement values is control.)

• The print program is started with F7. Enter Program 1 and confirm with star key

(*). Printout follows.

• Re-display of the shock absorber with Shift + Axle number + key F10.

If AN5 displays are present, press the F10 key again to switch to the wheel weight.

• Re-display of the side-slip tester with Shift + Axle number + key F9 if available.

• New vehicle (NEW) with pound key # and star key * (Delete all measurement

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values).

possible with the RECO remote

BA022301-en

5.12

Clock Changing between Daylight Saving Time/Standard Time

One Hour Forward

one hour forward

One Hour Back

one hour back

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1 Turn on the main switch of the tester by holding the power-on key down and

waiting until the left-hand pointer (small measurement range 0-8 kN) moves to

3.2 (kN) Now release the power-on key.

2 Press the Start key twice so that the pointer moves to 4.2 (kN) (small

measurement range left). 3 Now press the Return key (↵ or *) on the remote control. 4 The clock has now been put

header is printed out with the new time. 5 Switch the main switch off and on again. Now the tester is ready for operation

with the new time.

1 Turn on the main switch of the tester by holding the power-on key down and

waiting until the left-hand pointer (small measurement range 0-8 kN) moves to

3.2 (kN). Now release the power-on key.

2 Press the start key three times so that the pointer moves to 4.4 (kN) (small

measurement range left). 3 Now press the Return key (↵ or *) on the remote control. 4 The clock has now been put

header is printed out with the new time. 5 Switch the main switch off and on again. Now the tester is ready for operation

with the new time.

The changeover only takes place on the control PCB and is not shown on the simultaneous display.

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. As confirmation the customer

BA022301-en

5.13

Test Procedure with Software

Button

Key

Assignment

Pos: 135 /Technische Dokum entati on/Alle G eräte/ Übers chrifte n/Über schrifte n 1.1/P/ Übers chrift 1.1: Pr üfabla uf mit Softw are @ 9\m od_1207903111456_75.docx @ 184601 @ 2 @ 1

Pos: 136 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ M BT-SE RIES /02 230 1 MB T LO N/ BA/I nha lt: 022 3 Pr üfa bla uf m it LO N BASIC @ 27\mod_1327402841773_75.docx @ 1515193 @ @ 1

F2 Previous page

F3 Next page

F4 Start page (main menu)

Page ↑

One level up

Page ↓ One level down

F1 Start help

F12 Start printout

Esc Exit page

► When the green LED in the main

menu lights up, the system is ready

for testing.

BA022301-en

1 Conduct a brake test for front axle, parking brake and rear axle.

Selection between digital and analog display:

• Main menu

• <F7> System

• <2> Settings

• <K> Softdips miscellaneous

• <22> IWST

► After test completion this screen ap-

pears.

BA022301-en

2a Use <1> to load an existing data rec-

ord.

3a Use <5> to store the measurement

intermediately, e. g. if you want to re-

peat the test later.

2b Use <6> to create a new data record.

3b Use <4> to finish and save the

measurement. 4 Use <F12> to print out the test re-

sults.

5 To exit the program, press <Esc> in

the main menu and confirm with

<F2>.

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BA022301-en

Maintenance

6.1

Annual Inspection

12 (twelve) months

6.2

Care Instructions

6.3

Spare Parts

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Danger! Electric shock hazard! Before doing any maintenance work, turn off the main switch and protect it

against tampering.

Pos: 140 /Te ch nisc he D ok umen tati on/A ll e Ger äte/Überschr iften/Üb erschrifte n 1.1/J/Überschr ift 1.1: Jährli che Überprüfun g @ 28\mod_1332230089694_75.docx @ 1566204 @ 2 @ 1

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• The maintenance interval prescribed by the manufacturer is

This maintenance interval refers to normal workshop usage. If the equipment is

used more frequently or under severe operating conditions (e.g. outdoors), the

interval must be reduced accordingly.

• Maintenance work shall be done only by authorized and trained service techni-

cians provided by the manufacturer, licensed dealers or service partners.

• In case of non-compliance the manufacturer's warranty becomes void.

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• Periodically clean the equipment and treat it with a care product.

• Repair damage to the paintwork immediately to prevent corrosion.

• Usage of caustic cleaning agents or high pressure and steam jet cleaners may

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lead to equipment damage.

Regular care and maintenance is the key condition for functionality and long life expectancy of the equipment!

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To ensure safe and reliable operation, only use original spare parts supplied by the

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equipment manufacturer.

BA022301-en

6.4

Chain Drive Maintenance: Cleaning, Retensioning, Lubricating

Cleaning the Chains

Retensioning the Chains

Brake tester

model

Thread

Strength

Tightening

torque

Position

Required for chain

tensioning?

Pos: 148 /Technische Dokum entati on/Alle G eräte/ Übers chrifte n/Über schrifte n 1.1/I/ Über schrift 1.1: I nstandh altung d es Ket tentrieb s: R einigen, N achsp annen, Schmi eren @ 36\mod_1394630342377_75.docx @ 1918730 @ 2 @ 1

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

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Before doing any maintenance work, turn off the main switch and protect it against tampering. Remove the roller set covers from above the chains, reinstall before restarting the

Pos: 151 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ - Ar ch iv -/- Br ems pr üfte chn ik A lle -/Inh alte/I nhalt: 0200 Kette n rein igen_1 2pt @ 33\mod_1374064814451_75.docx @ 1809387 @ @ 1

brake tester.

The chains can normally be cleaned using a cloth or brush, stubborn dirt can be removed with petroleum solvent or benzine. Do not use pickles or acids! Reapply a new anticorrosive film immediately after using degreasing agents (see section

Pos: 152 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ - Ar ch iv -/- Br ems pr üfte chn ik A lle -/Inh alte/ Inhal t: 0 200 Kette n nac hspan ne n_12pt @ 3 3\mod_1374065445290_75.docx @ 1809431 @ @ 1

"Greasing the Chains").

Check the chain slack: the chain should be movable by hand approx. 5 mm up and down. If the chain needs retensioning, proceed as follows:

• Open the fastening screws.

• Adjust the chain tension using the tensioning screw.

Maintenance interval: Monthly

• Tighten the fastening screws (see table for torque figures).

Pos: 153 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ - Ar chiv -/- Br ems pr üfte chnik A lle -/Inh alte/In halt: 0200 Ke tten nac hspanne n - Anzu gsmom ente @ 3 4\mod_1378969980518_75.docx @ 1825309 @ @ 1

• Recheck the chain slack.

MBT

1xxx/2xxx/3xxx

MBT 4xxx

MBT 5xxx

MBT 6xxx/7xxx

MBT 7xxx

M10 8.8 50 Nm Running roller yes

M16 8.8 120 Nm Motor mount yes

M18 8.8 350 Nm Running roller yes

M20 8.8 350 Nm Motor mount only for RS1

M16 8.8 220 Nm Running roller no

M18 8.8 350 Nm Motor mount yes

M18 8.8 350 Nm Running roller yes

M20 8.8 350 Nm Motor mount only for RS1 + RS3

M18 8.8 500 Nm

Raised running

roller

yes

M27 8.8 500 Nm Motor mount 3:4 no

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BA022301-en

Lubricating the Chains

Important: The lubricant must contact the chain links!

Pos: 155 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ - Ar ch iv -/- Br ems pr üfte chn ik A lle -/Inhal te/Inhalt: 0200 Ketten schmier en_12pt @ 33\mod_1374063619890_75.docx @ 1809299 @ @ 1

The service lifetime of the chains directly depends on correct lubrication. Provided that the lubricating film is continuously maintained, chain wear can be reduced to a minimum

Recommended lubricant: LongLub adhesive lubricant (MAHA part # 35 1020)

• Lubricate the chain over its entire length while turning over the rollers by hand.

Pos: 156 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ - Ar ch iv -/- Br ems pr üfte chn ik A lle -/Inhal te/In halt: 0 200 Ke tten schm ieren (Bild) @ 33\ mod_1374060263983_0.docx @ 1809079 @ @ 1

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BA022301-en

► M BT 3x00

Pos: 158 /Technische Dokum entati on/Alle G eräte/ Übers chrifte n/Über schrifte n ohne N umm erierung/ Übers chrift: > MBT 3x00 @ 23\mod_1297073990557_0.docx @ 971184 @ @ 1

Pos: 159 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ - Ar ch iv -/- Br ems pr üfte chn ik A lle -/Inh alte/ Inhal t: I nst Ke ttens pa nnun g (Bi lder) M BT 3x00 @ 1 8\mod_ 12 54727 296 554_ 0.d ocx @ 456 256 @ @ 1

Pos: 160 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ - Ar ch iv -/- Br ems pr üfte chn ik A lle -/Inh alte/ Inhal t: 0 200 Kette n nac hspan ne n (Leg ende) @ 3 8\mod_1402493705606_75.docx @ 2023775 @ @ 1

Chain

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Fastening screws

Tensioning screw

BA022301-en

► M BT 4x00/7x00

Pos: 162 /Technische Dokum entati on/Alle G eräte/ Übers chrifte n/Über schrifte n ohne N umm erieru ng/Übers chrift: > M BT 4x 00/7x0 0 @ 38\mod _14 04283 3952 54_0.d ocx @ 204 9124 @ @ 1

Pos: 163 /Tech nische Dok umen tati on/Br emsp rüfte chnik/ - Ar ch iv -/- Br ems pr üfte chn ik A lle -/Inh al te/I nhal t: Inst Ke ttens pa nnun g ( Bild er) MB T 4x 00/ 7x0 0 @ 18\mod_1254730465742_0.docx @ 456523 @ @ 1

Pos: 164 /Tech nis che D okume nta tion/ Brems prüf tech nik/- Arch iv -/- B rem spr üfte ch nik A lle -/Inh alte/ In halt: 0200 Kette n nac hsp anne n (Leg ende) @ 38\mod_1402493705606_75.docx @ 2023775 @ @ 1

Chain

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Fastening screws

Tensioning screw

BA022301-en

6.5

Greasing the Sensor Roller Hinges

► M BT 3x00

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

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Grease the sensor roller hinges every 200 (two hundred) operating hours or once annually.

1 Remove the cover plates from the roller set. 2 Treat the greasing points (D) using a spray lubricant. Move the sensor roller up

and down.

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3 Reinstall the cover plates to the roller set.

Maintenance interval: 200 hours / 12 months

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BA022301-en

► M BT 4x00/7x00

6.6

Troubleshooting

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• The brake tester shows an error code when there is a malfunction. The error

code is indicated by the pointers of the small measurement range. All error

codes (except for 33) can be acknowledged with the Error acknowledgement

key.

• The roller set starts up automatically when a vehicle is on the roller set with the

setting 'Automatic start-up Yes'!

• A few seconds must pass between switching the tester off and on, so that the

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BA022301-en

tester can be properly re-started.

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Error code Cause Remedy

01 Side-slip tester node Contact service.

02 SA 2 D node Contact service.

03 LON MOREG Contact service.

11 LON BPLKW node

Multi-function display (e.g. MFA DOT) missing.

Left- and/or right-side overload protection switch(es) Off.

Motor damage may have occurred.

Left-side speed sensor defective.

32 1)

Slip monitoring on left side disabled as safety feature! Contact service! Tyre damage!

Neither left- nor right-side speed pulses.

Check node and LON network. Contact service.

Contact service.

Position overload protection switch(es) to 1, main switch OFF and ON.

Check sensor for switching clearance and proper contact of connections. Contact service.

Check sensors for switching clearance and proper contact of connections. Contact service.

34 1)

Selector switch for '2 measuring directions' (optional) on position 0.

Fuse of phase L2 and/or L3 triggered.

In case of persisting errors shut down the tester and contact service!

Right-side speed sensor defective.

Slip monitoring on right side disabled as safety feature! Contact service! Tyre damage!

Faulty zero point adjustment of pointers.

Drive vehicle off rollers and turn selector switch to position '1' or '2'.

Switch off tester and replace fuses.

Check sensor for switching clearance and proper contact of connections. Contact service.

Drive vehicle off rollers, turn off main switch and on again.

BA022301-en

Error code Cause Remedy

In case of persisting errors shut down the tester and contact service!

Error occurs after the tester was

Only left-side sensor roller pressed.

switched on. It is likely that a sensor roller switch is defective.

Error occurs after a vehicle drives onto the roller set: Vehicle is per-

haps not positioned properly on Only right-side sensor roller pressed.

the roller set (only one sensor

roller pressed). Re-position vehi-

cle axle and then press the

"Power On" key.

Use extreme caution! Contact service immediately if there is sensor roller malfunction.

43 2) MOREG error (general). Contact service.

44 2)

45 2)

No signals from left-side light barrier.

No signals from right-side light barrier.

46 2) No signals from both light barriers.

50 Zero point of scale out of range. Contact service.

Tester already occupied with vehicle when switched on.

61 LON network error.

) Error messages can be confirmed with the Error acknowledgement key.

Emergency shutdown due to excessive brake force.

Afterwards the pointers on the analog display move to the zero point and the tester is ready for operation. Please note, however, that weight and brake force measurement as well as slip monitoring will not function properly.

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) Applicable for 4WD testers only.

Position reflector strips correctly.

Light barrier may be defective.

In addition, red Error lamp is

flashing:

Slowly  left side

Fast  right side

Fast/Slowly  both

If driven axle of vehicle is on the

roller set, start rollers using re-

mote control and exit test stand.

BA022301-en

Dismantling

Disposal

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Decommissioning and dismantling of the equipment may be done only by specially authorized and trained personnel provided by the manufacturer, licensed

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dealers or service partners.

Pay attention to the product and safety data sheets of the lubricant used. Avoid damage to the environment. Should a disposal of the device be necessary it must be done in adherence with locally applicable legal regulations regarding environmental protection. Remove all materials properly sorted out and bring them to a suitable waste disposal service. Collect operating materials such as grease, oils, coolant, solvent-based cleaning fluids etc. in suitable containers and dispose

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of in an environmentally protective manner.

Alternatively, you may take the equipment to a specialised waste management plant to ensure that all components and operating liquids are properly disposed

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of.

BA022301-en

Contents of the Declaration of Conformity

MAHA Maschinenbau Haldenwang GmbH & Co. KG

Model:

Designation:

Directives:

Standards:

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herewith declares as a manufacturer its sole responsibility to ensure that the product named hereafter meets the safety and health regulations both in design and construction required by the EC directives stated below. This declaration becomes void if any change is made to the product that was not

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discussed and approved by named company beforehand.

MBT 2200 LON / MBT 2400 LON 4WD

MBT 3200 LON / MBT 3400 LON 4WD MBT 4200 LON COMPETENCE/CLASSIC / MBT 4400 LON 4WD MBT 5200 LON W COMPETENCE/CLASSIC MBT 6200 LON W CLASSIC MBT 7200 LON W COMPETENCE/CLASSIC / MBT 7400 LON 4WD

Roller Brake Tester: MBT 2200 LON / MBT 2400 LON 4WD:

Rated Axle Load 3500 kg (optional 4000 or 5000 kg) Motor Power 2x3 kW (optional 2x4 kW)

MBT 3200 LON / MBT 3400 LON 4WD: Rated Axle Load 8000 kg Motor Power 2x5.5 kW

MBT 4200 LON COMPETENCE/CLASSIC / MBT 4400 LON 4WD: Rated Axle Load 13 000 kg (optional 15 000 kg) Motor Power 2x9 kW (optional 2x11 kW)

MBT 5200 LON W COMPETENCE/CLASSIC/ MBT 6200 LON W CLASSIC: Rated Axle Load 18 000 kg Motor Power 2x4 kW (optional 2x11 kW)

MBT 7200 LON W COMPETENCE/CLASSIC / MBT 7400 LON 4WD: Rated Axle Load 18 000 kg (optional 20 000 kg) Motor Power 2x11 kW (optional 2x16 kW)

2006/42/EC; 2004/108/EC

DIN EN ISO 12100:2010; DIN EN ISO 13850, DIN EN ISO 13857, DIN EN 349; DIN EN 60204-1; DIN EN 61000-6-3, DIN EN 61000-6-2

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BA022301-en

10 Company Information

Legal notice based on ISO 16016: The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

The contents of this edition have been checked with great care. However, errors cannot be fully excluded. Subject to technical change without notice.

Document

Document No.: BA022301-en Approval Date: 2014-07-04

Manufacturer

MAHA Maschinenbau Haldenwang GmbH & Co. KG Hoyen 20 87490 Haldenwang Germany

Phone: +49 8374 585 0 Fax: +49 8374 585 590 Mail: maha@maha.de Web: http://www.maha.de

Service

MAHA Service Center AutomoTec GmbH Maybachstraße 8 87437 Kempten Germany

Phone: +49 8374 585 100 Fax: +49 8374 585 491 Mail: service@automo-tec.com Web: www.automo-tec.com

BA022301-en

MAHA MBT 2400 LON 4WD, MBT 3400 LON 4WD, MBT 4200 LON COMPETENCE, MBT 4200 LON CLASSIC, MBT 5200 LON W COMPETENCE Original Operating Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety

Introduction

Symbols

Intended Use

Inappropriate Use

Requirements on Operating and Service Personnel

Safety Instructions for Installation and Initial Operation

Safety Instructions for Operation

Danger Zone

Safety Instructions for Servicing

Safety Features

Accessories

What to Do in the Event of an Accident

Description

General Information

Noise Emission

Specifications

Transport and Storage

Installation and Initial Operation

Operation

Main Switch

Analog Displays

Remote Control

Menu Structure

Car Brake Tester with MAH-DOT and IFB

Car Brake Tester with MAH-DOT and RECO 1

Truck Brake Tester with MAH-DOT and FFB

Truck Brake Tester with MAH-DOT and RECO 1

Option Drive Control

Noise Detection with IFB / FFB / RECO 1

MSD 3000

Clock Changing between Daylight Saving Time/Standard Time

Test Procedure with Software

Maintenance

Annual Inspection

Care Instructions

Spare Parts

Chain Drive Maintenance: Cleaning, Retensioning, Lubricating

Greasing the Sensor Roller Hinges

Troubleshooting

Dismantling

Disposal

Contents of the Declaration of Conformity

10 Company Information