MAHA HL CS Series, HL CS 4.0, HL CS 4.0 H, HL CS 4.0 L Operating Instructions Manual

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HL CS 4.0

Two Post Lift

Original Operating Instructions

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HL CS 4.0 L
HL CS 4.0
HL CS 4.0 H

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Safety .................................................................................................................. 5

2

Description .......................................................................................................... 9

3

Transport and Storage ....................................................................................... 11

4

Installation and Initial Operation ........................................................................... 12

5

Operation .......................................................................................................... 12

6

Maintenance ...................................................................................................... 17

7

Service Lifetime .................................................................................................. 22

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Contents

1.1 Introduction .............................................................................................................. 5

1.2 Symbols ................................................................................................................... 5

1.3 Intended Use ........................................................................................................... 5

1.4 Inappropriate Use ..................................................................................................... 5

1.5 Safety Instructions for Commissioning ...................................................................... 5

1.6 Safety Instructions for Operation............................................................................... 6

1.7 Safety Instructions for Servicing ................................................................................ 6

1.8 Safety Instructions for Handling Hydraulic Fluid ......................................................... 7

1.9 What to Do in the Event of Defects or Malfunctions .................................................. 7

1.10 What to Do in the Event of an Accident .................................................................... 7

1.11 Safety Features ........................................................................................................ 8

2.1 General Information .................................................................................................. 9

2.2 Specifications ........................................................................................................... 9

5.1 Requirements on the Operator ............................................................................... 12

5.2 Main Switch ........................................................................................................... 12

5.3 Controls ................................................................................................................. 13

5.4 Preparations........................................................................................................... 14

5.5 Raising ................................................................................................................... 14

5.6 Vehicle in Raised Position ....................................................................................... 14

5.7 Lowering ................................................................................................................ 15

5.8 Manual Lowering .................................................................................................... 16

6.1 Annual Inspection ................................................................................................... 17

6.2 Maintenance Schedule ........................................................................................... 18

6.3 Care Instructions .................................................................................................... 18

6.4 Checking the Fluid Level ......................................................................................... 19

6.5 Greasing Points ...................................................................................................... 20

6.6 Troubleshooting ..................................................................................................... 21

6.7 Spare Parts ............................................................................................................ 21

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Dismantling ........................................................................................................ 22

9

Disposal ............................................................................................................ 22

10

Contents of the Declaration of Conformity ........................................................... 22

11

Company Information ......................................................................................... 23

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Safety

1.1

Introduction

1.2

Symbols

1.3

Intended Use

1.4

Inappropriate Use

1.5

Safety Instructions for Commissioning

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Thoroughly read this manual before operating the equipment and comply with the
instructions. Always display the manual in a conspicuous location.

Personal injury and property damage incurred due to non-compliance with these

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safety instructions are not covered by the product liability regulations.

Important safety instructions. Failure to comply with instructions could result in
personal injury or property damage.

Important information.

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• This lift shall be used exclusively for the safe lifting of motor vehicles. Observe

the rated load capacity and load distribution.

• The lift shall not be modified without the express written consent of the manu-

facturer. In case of non-compliance the declaration of conformity becomes

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void.

Any use other than described is inappropriate, for example:

• Climbing on the lift supports

• Transporting persons on the lift supports

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• Usage as mobile work platform or for other lifting operations

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• The lift shall be installed and commissioned by authorised service personnel on-

ly.

• Use personal protective equipment.

• All safety features must be checked for proper function at commissioning.

• The control desk (if present) shall not be installed in the danger zone of the lift.

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1.6

Safety Instructions for Operation

1.7

Safety Instructions for Servicing

• The standard lift version shall not be installed and commissioned in hazardous

locations, outdoors, in moist rooms (e.g. car wash) or outside a temperature

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range of 5…40 °C (41…104 °F).

• Use personal protective equipment.

• Operation of the lift is permitted only with all protective covers (motor, spindle,

cylinder cover) correctly installed and undamaged.

• Drive on the lift only when it is in bottom position.

• Ensure an unobstructed movement of lift and vehicle.

• After raising the vehicle briefly, stop and check the lift supports for secure con-

tact with the vehicle.

• Make sure the vehicle doors are closed during raising and lowering cycles.

• Closely watch lift and vehicle during raising and lowering cycles.

• Do not allow anyone to stay in lift area during raising and lowering cycles.

• Do not allow anyone to climb on lift or inside raised vehicle.

• Comply with the applicable accident prevention regulations.

• Do not exceed the rated load capacity as indicated on the lift nameplate.

• Only use the vehicle manufacturer's recommended lift points.

• Do not use the lift for transporting persons.

• Lifts with runways: After positioning the vehicle on the lift secure it against roll-

off.

• Keep lift and vehicle free of tools and parts.

• Lifts with support arms: Use caution when removing or installing heavy compo-

nents. Center-of-gravity displacement may occur. Secure the vehicle using
lashing straps.

• Keep the lift and lift area clean. Slip hazard on oily surface!

• The main switch serves as emergency switch. In case of emergency turn it to

position "0".

• Protect all parts of the electrical equipment from humidity.

• Protect the lift against unauthorized usage by padlocking the main switch.

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• Use caution with operating vehicle engines. Danger of poisoning!

• Use personal protective equipment.

• Service work must be done by authorized service technicians.

• Turn off and padlock the main switch before doing any repair, maintenance or

setup work.

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1.8

Safety Instructions for Handling Hydraulic Fluid

1.9

What to Do in the Event of Defects or Malfunctions

1.10

What to Do in the Event of an Accident

• The system must be unpressurized during maintenance work.

• Work on pulse generators or proximity switches must be done by authorized

service technicians.

• Work on the electrical equipment must be done by service technicians or quali-

fied electricians.

• Ensure that ecologically harmful substances are disposed of in accordance with

the appropriate regulations.

• Do not use high pressure or steam jet cleaners. Do not use caustic cleaning

agents.

• The lift's safety devices must be set by authorized service technicians.

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• Do not replace or override the safety devices.

• Neutralize hydraulic fluid spills with binder.

• Remove contaminated clothing immediately.

• Inhalation: If symptoms persist, seek medical treatment.

• Skin contact: Wash skin immediately with soap and water. If skin irritation per-

sists, seek immediate medical advice.

• Eye contact: Rinse thoroughly with water and seek medical advice.

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• Ingestion: Do not induce vomiting. Seek immediate medical attention.

• In case of defects or malfunctions such as uncontrolled lift movement or defor-

mation of the superstructure, support or lower the lift immediately.

• Turn off the main switch and secure it against unauthorized usage. Contact

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service.

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• The injured person is to be removed from the danger area. Find out where

dressing and bandages are kept. Seek first-aid.

• Provide first-aid (stop bleeding, immobilise injured limbs), report the accident

and seal off the accident site.

• Immediately report any accident to your supervisor. Make sure a record is kept

of every occasion first-aid is provided, e.g. in an accident book.

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• Remain calm and answer any questions that may arise.

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