MAHA ES 93 FT, ES 93 X, ES 93 Series Operating Instructions Manual
Fehler! Verwenden Sie die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie
die Registerkarte 'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.Fehler! Verwenden Sie die Registerkarte
'Start', um Name dem Text zuzuweisen, der hier angezeigt werden soll.
ES 93
One Post Inground Lift
Original Operating Instructions
BA320101-en
Pos: 1 /Technische D okumen tation/A lle Ger äte/T iteltex te/Titel text: ES 93 - Alle Typen @ 35\mod_1389364107676_0.docx @ 1873023 @ @ 1
ES 93 FT
ES 93 X
Pos: 2 /-----For mat---- -/MAN UELLER UMBRUCH S eitenumb ruch @ 0\m od_11 34403 5776 87_0.d ocx @ 1 277 @ @ 1
2
Pos: 3 /-----For mat---- -/Inh altsv er zeic hn is - 3 Ebe nen @ 5\mod_1168867441046_75.docx @ 72920 @ @ 1
Contents
1 Safety ...................................................................................................................... 5
1.1 Introduction ......................................................................................................................................... 5
1.2 Symbols .............................................................................................................................................. 5
1.3 Intended Use ....................................................................................................................................... 5
1.4 Inappropriate Use ................................................................................................................................ 5
1.5 Requirements on Operating and Service Personnel ............................................................................. 5
1.6 Safety Instructions for Commissioning ................................................................................................. 6
1.7 Safety Instructions for Operation ......................................................................................................... 6
1.8 Safety Instructions for Servicing ........................................................................................................... 8
1.9 Safety Features ................................................................................................................................... 8
1.10 Safety Instructions for Handling Hydraulic Fluid ................................................................................... 9
1.11 What to Do in the Event of Defects or Malfunctions ............................................................................. 9
1.12 What to Do in the Event of an Accident ............................................................................................... 9
2 Description ............................................................................................................. 10
2.1 General Information ........................................................................................................................... 10
2.2 Specifications .................................................................................................................................... 11
2.3 Sample Nameplate ............................................................................................................................ 11
3 Transport and Storage ........................................................................................... 12
4 Installation and Initial Operation .............................................................................. 12
5 Operation ............................................................................................................... 12
5.1 Main Switch....................................................................................................................................... 12
5.2 Controls and Indicators ..................................................................................................................... 13
5.2.1 Small Version .................................................................................................................................... 13
5.2.2 Large Version .................................................................................................................................... 14
5.3 Remote Control (Option) .................................................................................................................... 16
5.4 Arm Restraint .................................................................................................................................... 16
5.5 Preparations ...................................................................................................................................... 17
5.6 Raising .............................................................................................................................................. 17
5.7 Lowering ........................................................................................................................................... 17
5.8 Bleeding the Cylinders ....................................................................................................................... 18
5.9 Manual Lowering ............................................................................................................................... 19
5.9.1 Electrical (with Cable Set: 61 NOAB KA01) ........................................................................................ 19
5.9.2 Mechanical ........................................................................................................................................ 21
6 Maintenance .......................................................................................................... 22
6.1 Annual Inspection .............................................................................................................................. 22
6.2 Maintenance Schedule ...................................................................................................................... 23
6.3 Care Instructions ............................................................................................................................... 23
6.4 Checking the Fluid Level .................................................................................................................... 24
6.5 Greasing Points ................................................................................................................................. 24
BA320101-en
3
6.6 Troubleshooting ................................................................................................................................ 25
6.7 Spare Parts ....................................................................................................................................... 26
7 Service Lifetime ...................................................................................................... 26
8 Dismantling ............................................................................................................ 26
9 Disposal ................................................................................................................. 26
10 Contents of the Declaration of Conformity .............................................................. 26
11 Company Information ............................................................................................. 27
Pos: 4 /-----For mat---- -/MAN UELLER UMBRUCH S eitenumb ruch @ 0\m od_11 34403 5776 87_0.d ocx @ 1 277 @ @ 1
BA320101-en
4
Pos: 5 /-----For mat---- -/MAN UELLER UMBRUCH S eitenumb ruch @ 0\m od_11 34403 5776 87_0.d ocx @ 1 277 @ @ 1
BA320101-en
5
1
Safety
1.1
Introduction
1.2
Symbols
1.3
Intended Use
1.4
Inappropriate Use
1.5
Requirements on Operating and Service Personnel
Pos: 6 /Tec hnisc he Dokum entati on/All e Geräte/ Über schrifte n/Übersc hriften 1/S/ Überschr ift 1: Sich erheit @ 6\mod_1174482399906_75.docx @ 76962 @ 2 @ 1
Pos: 7 /Technisc he Dokum enta tion/ All e Gerä te/ Übers chrif ten/Üb ersc hrift en 1 .1/E/ Übers chr ift 1.1: E inführ ung @ 6\m od_1174482219062_75.docx @ 76793 @ 2 @ 1
Pos: 8 /Technisc he Dokum enta tion/ All e Gerä te/In halte/ Sic herhe it/In halt : Ei nführ ung S icher hei t_12p t @ 2 5\mod_1324455248318_75.docx @ 1138886 @ @ 1
Thoroughly read this manual before operating the equipment and comply with the
instructions. Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these
Pos: 9 /Tec hnisc he D okumentati on/Alle Geräte/ Überschrif ten/Übersc hriften 1.1/S/ Überschri ft 1.1: Symbole @ 6\mod_1174482270875_75.docx @ 76865 @ 2 @ 1
Pos: 10 /Technische Dokume ntatio n/Alle Geräte/ Inhalte/ Sicher heit/In halt: Sy mbo le Sicher heit_1 2pt @ 25\mod _13 244 566 50897_75.docx @ 1139046 @ @ 1
safety instructions are not covered by the product liability regulations.
Important safety instructions. Failure to comply with instructions could result in
personal injury or property damage.
Important information.
Pos: 11 /Technische Dokume ntatio n/Alle Geräte/ Übersc hriften/ Überschr iften 1.1/B/ Übers chrift 1.1: Bes timmun gsgemä ßer Geb rauch @ 6\m od_1 17673 40222 03_75. docx @ 88746 @ 2 @ 1
Pos: 12 /Technische Dokume ntatio n/Hebet echnik /00 HBZ Alle/I nhalte/I nhalt: Best immungs gemäßer Geb rauch HBZ _1 2pt @ 29\m od_1351147628024_75.docx @ 1668694 @ @ 1
• This lift shall be used exclusively for the safe lifting of motor vehicles. Observe
the rated load capacity and load distribution.
• The lift shall not be modified without the express written consent of the
manufacturer. In case of non-compliance the declaration of conformity
Pos: 13 /Technische Dokument ation/Alle Gerät e/Übersc hriften/Üb erschriften 1. 1/B/Übers chrift 1.1: Bestimm ungswid riger Gebrauc h @ 18\mod_1255530265027_75.docx @ 471571 @ 2 @ 1
Pos: 14 /Techn ische Dokume ntatio n/Hebet echnik/ 00 HBZ Alle/In halte/In halt: Bestim mungsw idriger Gebrau ch H BZ_12pt @ 26\mod_1325512462855_75.docx @ 1143595 @ @ 1
becomes void.
Any use other than described is inappropriate, for example:
• Climbing on the lift supports
• Transporting persons on the lift supports
Pos: 15 /Technische Dokume ntatio n/Alle Geräte/ Übersc hriften/ Überschr iften 1.1/A/ Übersc hrift 1.1: Anf order ungen a n das Bedien ungs- und Ser vicep ersonal @ 34\mod_1380637497630_75.docx @ 1835413 @ 2 @ 1
• Usage as mobile work platform or for other lifting operations
Pos: 16 /Technische Dokume ntatio n/Alle Geräte/ Inhalte/ Sicher heit/In halt: Anf order ungen a n das Bedie nungs- und Serv icepers onal_1 2pt @ 47\mod_1482392891402_75.docx @ 2803198 @ @ 1
All persons employed in the operation, maintenance, installation, removal and
disposal of the device must
• be mentally and physically suited for these activities,
• be at least 18 years old,
• be trained and instructed in writing,
BA320101-en
6
1.6
Safety Instructions for Commissioning
1.7
Safety Instructions for Operation
• have read and understood the operating instructions, especially the instructions
what to do in the event of defects or malfunctions,
• be on record as having been instructed in safety guidelines,
• have practical experience in working with vehicle lifts and the hazards inherent
Pos: 17 /Technische Dokume ntatio n/Alle Geräte/ Übersc hriften/ Überschr iften 1.1/S/ Übersc hrift 1.1: Sic herheit svorschr iften f ür di e Inbe triebnahm e @ 6\m od_1174482269156_75.docx @ 76838 @ 2 @ 1
Pos: 18 /Technische Dokume ntatio n/Hebet echnik /00 HBZ Alle/I nhalte/I nhalt: Sicher heitsv orschrif ten f ür die I nbetrieb nahme HBZ_12pt @ 47\mod_1483524035338_75.docx @ 2804458 @ @ 1
in such equipment.
• The lift shall be installed and commissioned by authorised service personnel
only.
• Use personal protective equipment.
• All safety features must be checked for proper function at commissioning.
• The control desk (if present) shall not be installed in the danger zone of the lift.
• The standard lift version shall not be installed and commissioned in hazardous
locations, outdoors, in moist rooms (e.g. car wash) or outside a temperature
Pos: 19 /Technische Dokument ation/Alle Gerät e/Übersc hriften/Üb erschriften 1. 1/S/Übersc hrift 1.1: Sicherhe itsvorschr iften für den B etrieb @ 6\mod_1174482268953_75.docx @ 76826 @ 2 @ 1
range of 5…40 °C (41…104 °F).
Pos: 20 /Technische Dokume ntatio n/Hebet echnik /00 HBZ Alle/I nhalte/I nhalt: Sicher heitsv orschrif ten f ür den Betrieb H BZ_1 2pt @ 4 7\mod _14 846 586 48165_ 7 5.docx @ 2810948 @ @ 1
• Observe the detailed operating instructions.
• Observe all accident prevention regulations.
• Use personal protective equipment.
• The standard lift version shall not be operated in hazardous locations, outdoors,
in moist rooms (e.g. car wash) or outside a temperature range of 5…40 °C
(41…104 °F).
• To ensure safe operation, check the functionality of all safety devices before
using the lift.
• The control desk (if present) must be positioned in such a way that there is an
unobstructed view to the complete working area and the emergency stop can
be accessed at all times.
• All structural parts of the equipment must be visually checked at regular
intervals.
• Supply of suitable illuminating devices is the owner's/operator's responsibility.
• Do not allow anyone to stay in the danger zone when driving on or off the lift.
• Lifts with cylinder and runways: when lifting vehicles with a short wheelbase,
make sure that one axle is in front of the lifting cylinder, the other behind it.
• Lifts with wheel-free jack: before driving on or off the lift or wheel-free jack,
make sure the jack is in bottom position.
• If the operator is unable to see all parts of the danger zone, a trained second
person must monitor such areas.
• Center the vehicle on the lift when it is in fully lowered position.
BA320101-en
7
• After positioning the vehicle on the lift secure it against roll-off.
• Lifts with runways: make sure the vehicle tyres do not contact the roll-off
protection when raising or lowering the lift.
• Lifts with runways: modifications (such as usage of extensions) are permissible
only under the condition that the functionality of the roll-off protection is
maintained (protective position of ≥ 0.1 m above the runways).
• The load rating on the identification plate must not be exceeded.
• Keep the path of movement free of obstructions.
• Only use the vehicle manufacturer's recommended lift points.
• Only use lifting supports approved by the vehicle manufacturer.
• The vehicle must be lifted as a whole. usage of external hoisting and support
devices in combination with the lift must be approved by the manufacturer.
• Do not use the lift for transporting persons.
• Lifts with support arms or wheel-free jack: when raising the lift, all support
points at the vehicle body must be engaged at the same time.
• Lifts with support arms or swing arm jack: use one additional extender or one
support block only for each support point.
• Lifts with support arms or swing arm jack: check arm restraints for secure
engagement as soon as support arms contact vehicle lift points.
• Lifts with wheel-free jack: secure engagement of the vehicle must be ensured
by using appropriate means (e.g. lashing straps).
• After raising the vehicle briefly, stop and check the lift supports for secure
contact.
• Make sure the vehicle doors are closed during raising and lowering cycles.
• Make sure the parking brake is applied during raising and lowering cycles.
• Closely watch lift and vehicle during raising and lowering cycles.
• Do not allow anyone to stay in lift area during raising and lowering cycles.
• Lifts with support arms or wheel-free jack: after setting down the vehicle, check
the lift supports for secure contact before raising the vehicle again.
• Axle lift (if present): observe the installation instructions. Use both hands when
moving the axle lift. The axle lift must be in park position during raising and
lowering cycles.
• Axle lift (if present): the vehicle must be additionally secured against rolling off
while one axle is in a raised position.
• Do not allow anyone to climb up the lift or the raised vehicle.
• Before leaving the lift, fully lower the vehicle or secure it against accidental
lowering.
• Keep lift and vehicle free of tools and parts.
• Keep the lift and lift area clean. Risk of slippage on oily floors!
BA320101-en
8
1.8
Safety Instructions for Servicing
1.9
Safety Features
Main switch
Dead man control
Synchronising shaft
• The main switch serves as emergency stop switch. In case of emergency turn it
to "0".
• Protect the lift against unauthorized usage by padlocking the main switch.
• Protect all parts of the electrical equipment from humidity.
• Use caution with operating vehicle engines. Danger of poisoning!
• When removing heavy vehicle components, the centre of gravity can change. In
such circumstances appropriate action must be taken as required.
• Residual risk: Tripping over runways of surface mounted lifts, tripping over
Pos: 21 /Tec hn ische Dokum entation/ Alle Geräte/Üb erschriften/ Überschri ften 1.1/S/Üb erschrif t 1.1: Sicherheits vorschrift en für Servicearbe iten @ 6\mod_1174482270640_75.docx @ 76850 @ 2 @ 1
Pos: 22 /Technische Dokume ntatio n/Hebet echnik /00 HBZ Alle/I nhalte/I nhalt: Sicher heitsv orschrif ten f ür Servic earbei ten HBZ_ 12p t @ 46\m od_1481283945452_75.docx @ 2797338 @ @ 1
tools.
• Use personal protective equipment.
• Service work must be done by authorized service technicians.
• Turn off and padlock the main switch before doing any repair, maintenance or
setup work.
• The system must be unpressurized during maintenance work.
• Work on pulse generators or proximity switches must be done by authorized
service technicians.
• Work on the electrical equipment must be done by service technicians or
qualified electricians.
• Ensure that ecologically harmful substances are disposed of in accordance with
the appropriate regulations.
• Do not use high pressure or steam jet cleaners. Do not use caustic cleaning
agents.
• The lift's safety devices must be set by authorized service technicians.
Pos: 23 /Technische Dokument ation/ Alle Gerät e/Übers chrift en/Über schrifte n 1.1/S/ Übersc hrift 1.1: Sic herheit seinric htunge n @ 6\mod_ 11744 83324 765_ 75.do cx @ 7710 3 @ 2 @ 1
Pos: 24 /Technische Dokume ntatio n/Hebet echnik /32 S tempel-H ebebü hne n/000 1 Stem pel-H ebeb ühnen Al le/In halt/In halt: S icherhe itseinr ichtung en Stem pel-H BZ Zah nst ange n @ 28\mod_1335171511705_75.docx @ 1588569 @ @ 1
• Do not replace or override the safety devices.
The main switch is used to turn the lift on and off or as an emergency stop switch.
In switch position "0" the system is disconnected at all poles from the power plant
network. It is possible to prevent unauthorised use of the lift by locking the main
switch with a padlock.
Control keys only function when the key is held down.
The synchronising shaft ensures equal lifting height and lifting speed for both
cylinders.
BA320101-en
9
Pressure relief valve
1.10
Safety Instructions for Handling Hydraulic Fluid
1.11
What to Do in the Event of Defects or Malfunctions
1.12
What to Do in the Event of an Accident
Pos: 25 /Technische Dokume ntatio n/Alle Geräte/ Übersc hriften/ Überschr iften 1.1/S/ Übersc hrift 1.1: Sic herheit svorschr iften f ür d en Um ga ng m it H yd rau lik öl @ 16\mod_ 12466 0772 9523_ 75.d ocx @ 401 284 @ 2 @ 1
Pos: 26 /Technische Dokume ntatio n/Alle Geräte/ Inhalte/ Sicher heit/In halt: Si cher heitsvorsc hrif ten für de n Umg ang m it Hydr aulikö l_12p t @ 25\ mod_1324456399127_75.docx @ 1139012 @ @ 1
A pressure-limiting valve limits the working pressure of the hydraulic system.
• Neutralize hydraulic fluid spills with binder.
• Remove contaminated clothing immediately.
• Inhalation: If symptoms persist, seek medical treatment.
• Skin contact: Wash skin immediately with soap and water. If skin irritation
persists, seek immediate medical advice.
• Eye contact: Rinse thoroughly with water and seek medical advice.
• Ingestion: Do not induce vomiting. Seek immediate medical attention.
Pos: 27 /Technische Dokume ntatio n/Alle Geräte/ Übersc hriften/ Überschr iften 1.1/V /Übersc hrift 1 .1: Ver halten im St örfall @ 6\mod_1178097008375_75.docx @ 90829 @ 2 @ 1
Pos: 28 /Technische Dokume ntatio n/Hebet echnik /00 HBZ Alle/I nhalte/I nhalt: Verha lten im Störfal l HBZ _12pt @ 26\mod_1325513682583_75.docx @ 1143723 @ @ 1
• In case of defects or malfunctions such as uncontrolled lift movement or
deformation of the superstructure, support or lower the lift immediately.
• Turn off the main switch and secure it against unauthorized usage. Contact
Pos: 29 /Technische Dokume ntatio n/Alle Geräte/ Übersc hriften/ Überschr iften 1.1/V /Übersc hrift 1 .1: Ver halten bei U nfällen @ 19\m od_12 67177 2453 37_7 5.docx @ 79460 0 @ 2 @ 1
Pos: 30 /Tec hn isch e Do kum entat ion/Al le Gerät e/Inh alte/Sich erhe it/Inhalt: Verha lten be i Unfä llen_ 12pt @ 3 4\mod_1381128863435_75.docx @ 1837175 @ @ 1
service.
• The injured person is to be removed from the danger area. Find out where
dressing and bandages are kept. Seek first-aid.
• Provide first-aid (stop bleeding, immobilise injured limbs), report the accident
and seal off the accident site.
• Immediately report any accident to your supervisor. Make sure a record is kept
of every occasion first-aid is provided, e.g. in an accident book.
• Remain calm and answer any questions that may arise.
Pos: 31 /-----For ma t-----/MA N UEL LER UMB RUC H Se ite num br uch @ 0\m od_1134403577687_0.docx @ 1277 @ @ 1
BA320101-en
Loading...