MAHA ES 93 FT, ES 93 X, ES 93 Operating Instructions Manual

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ES 93

One Post Inground Lift

Original Operating Instructions

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ES 93 FT ES 93 X

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Contents

1 Safety ...................................................................................................................... 5

1.1 Introduction ......................................................................................................................................... 5

1.2 Symbols .............................................................................................................................................. 5

1.3 Intended Use ....................................................................................................................................... 5

1.4 Inappropriate Use ................................................................................................................................ 5

1.5 Requirements on Operating and Service Personnel ............................................................................. 5

1.6 Safety Instructions for Commissioning ................................................................................................. 6

1.7 Safety Instructions for Operation ......................................................................................................... 6

1.8 Safety Instructions for Servicing ........................................................................................................... 8

1.9 Safety Features ................................................................................................................................... 8

1.10 Safety Instructions for Handling Hydraulic Fluid ................................................................................... 9

1.11 What to Do in the Event of Defects or Malfunctions ............................................................................. 9

1.12 What to Do in the Event of an Accident ............................................................................................... 9

2 Description ............................................................................................................. 10

2.1 General Information ........................................................................................................................... 10

2.2 Specifications .................................................................................................................................... 11

2.3 Sample Nameplate ............................................................................................................................ 11

3 Transport and Storage ........................................................................................... 12

4 Installation and Initial Operation .............................................................................. 12

5 Operation ............................................................................................................... 12

5.1 Main Switch....................................................................................................................................... 12

5.2 Controls and Indicators ..................................................................................................................... 13

5.2.1 Small Version .................................................................................................................................... 13

5.2.2 Large Version .................................................................................................................................... 14

5.3 Remote Control (Option) .................................................................................................................... 16

5.4 Arm Restraint .................................................................................................................................... 16

5.5 Preparations ...................................................................................................................................... 17

5.6 Raising .............................................................................................................................................. 17

5.7 Lowering ........................................................................................................................................... 17

5.8 Bleeding the Cylinders ....................................................................................................................... 18

5.9 Manual Lowering ............................................................................................................................... 19

5.9.1 Electrical (with Cable Set: 61 NOAB KA01) ........................................................................................ 19

5.9.2 Mechanical ........................................................................................................................................ 21

6 Maintenance .......................................................................................................... 22

6.1 Annual Inspection .............................................................................................................................. 22

6.2 Maintenance Schedule ...................................................................................................................... 23

6.3 Care Instructions ............................................................................................................................... 23

6.4 Checking the Fluid Level .................................................................................................................... 24

6.5 Greasing Points ................................................................................................................................. 24

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6.6 Troubleshooting ................................................................................................................................ 25

6.7 Spare Parts ....................................................................................................................................... 26

7 Service Lifetime ...................................................................................................... 26

8 Dismantling ............................................................................................................ 26

9 Disposal ................................................................................................................. 26

10 Contents of the Declaration of Conformity .............................................................. 26

11 Company Information ............................................................................................. 27

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Safety

1.1

Introduction

1.2

Symbols

1.3

Intended Use

1.4

Inappropriate Use

1.5

Requirements on Operating and Service Personnel

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Thoroughly read this manual before operating the equipment and comply with the instructions. Always display the manual in a conspicuous location.

Personal injury and property damage incurred due to non-compliance with these

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safety instructions are not covered by the product liability regulations.

Important safety instructions. Failure to comply with instructions could result in personal injury or property damage.

Important information.

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• This lift shall be used exclusively for the safe lifting of motor vehicles. Observe

the rated load capacity and load distribution.

• The lift shall not be modified without the express written consent of the

manufacturer. In case of non-compliance the declaration of conformity

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becomes void.

Any use other than described is inappropriate, for example:

• Climbing on the lift supports

• Transporting persons on the lift supports

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• Usage as mobile work platform or for other lifting operations

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All persons employed in the operation, maintenance, installation, removal and disposal of the device must

• be mentally and physically suited for these activities,

• be at least 18 years old,

• be trained and instructed in writing,

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1.6

Safety Instructions for Commissioning

1.7

Safety Instructions for Operation

• have read and understood the operating instructions, especially the instructions

what to do in the event of defects or malfunctions,

• be on record as having been instructed in safety guidelines,

• have practical experience in working with vehicle lifts and the hazards inherent

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in such equipment.

• The lift shall be installed and commissioned by authorised service personnel

only.

• Use personal protective equipment.

• All safety features must be checked for proper function at commissioning.

• The control desk (if present) shall not be installed in the danger zone of the lift.

• The standard lift version shall not be installed and commissioned in hazardous

locations, outdoors, in moist rooms (e.g. car wash) or outside a temperature

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range of 5…40 °C (41…104 °F).

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• Observe the detailed operating instructions.

• Observe all accident prevention regulations.

• Use personal protective equipment.

• The standard lift version shall not be operated in hazardous locations, outdoors,

in moist rooms (e.g. car wash) or outside a temperature range of 5…40 °C (41…104 °F).

• To ensure safe operation, check the functionality of all safety devices before

using the lift.

• The control desk (if present) must be positioned in such a way that there is an

unobstructed view to the complete working area and the emergency stop can be accessed at all times.

• All structural parts of the equipment must be visually checked at regular

intervals.

• Supply of suitable illuminating devices is the owner's/operator's responsibility.

• Do not allow anyone to stay in the danger zone when driving on or off the lift.

• Lifts with cylinder and runways: when lifting vehicles with a short wheelbase,

make sure that one axle is in front of the lifting cylinder, the other behind it.

• Lifts with wheel-free jack: before driving on or off the lift or wheel-free jack,

make sure the jack is in bottom position.

• If the operator is unable to see all parts of the danger zone, a trained second

person must monitor such areas.

• Center the vehicle on the lift when it is in fully lowered position.

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• After positioning the vehicle on the lift secure it against roll-off.

• Lifts with runways: make sure the vehicle tyres do not contact the roll-off

protection when raising or lowering the lift.

• Lifts with runways: modifications (such as usage of extensions) are permissible

only under the condition that the functionality of the roll-off protection is maintained (protective position of ≥ 0.1 m above the runways).

• The load rating on the identification plate must not be exceeded.

• Keep the path of movement free of obstructions.

• Only use the vehicle manufacturer's recommended lift points.

• Only use lifting supports approved by the vehicle manufacturer.

• The vehicle must be lifted as a whole. usage of external hoisting and support

devices in combination with the lift must be approved by the manufacturer.

• Do not use the lift for transporting persons.

• Lifts with support arms or wheel-free jack: when raising the lift, all support

points at the vehicle body must be engaged at the same time.

• Lifts with support arms or swing arm jack: use one additional extender or one

support block only for each support point.

• Lifts with support arms or swing arm jack: check arm restraints for secure

engagement as soon as support arms contact vehicle lift points.

• Lifts with wheel-free jack: secure engagement of the vehicle must be ensured

by using appropriate means (e.g. lashing straps).

• After raising the vehicle briefly, stop and check the lift supports for secure

contact.

• Make sure the vehicle doors are closed during raising and lowering cycles.

• Make sure the parking brake is applied during raising and lowering cycles.

• Closely watch lift and vehicle during raising and lowering cycles.

• Do not allow anyone to stay in lift area during raising and lowering cycles.

• Lifts with support arms or wheel-free jack: after setting down the vehicle, check

the lift supports for secure contact before raising the vehicle again.

• Axle lift (if present): observe the installation instructions. Use both hands when

moving the axle lift. The axle lift must be in park position during raising and lowering cycles.

• Axle lift (if present): the vehicle must be additionally secured against rolling off

while one axle is in a raised position.

• Do not allow anyone to climb up the lift or the raised vehicle.

• Before leaving the lift, fully lower the vehicle or secure it against accidental

lowering.

• Keep lift and vehicle free of tools and parts.

• Keep the lift and lift area clean. Risk of slippage on oily floors!

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1.8

Safety Instructions for Servicing

1.9

Safety Features

Main switch

Dead man control

Synchronising shaft

• The main switch serves as emergency stop switch. In case of emergency turn it

to "0".

• Protect the lift against unauthorized usage by padlocking the main switch.

• Protect all parts of the electrical equipment from humidity.

• Use caution with operating vehicle engines. Danger of poisoning!

• When removing heavy vehicle components, the centre of gravity can change. In

such circumstances appropriate action must be taken as required.

• Residual risk: Tripping over runways of surface mounted lifts, tripping over

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tools.

• Use personal protective equipment.

• Service work must be done by authorized service technicians.

• Turn off and padlock the main switch before doing any repair, maintenance or

setup work.

• The system must be unpressurized during maintenance work.

• Work on pulse generators or proximity switches must be done by authorized

service technicians.

• Work on the electrical equipment must be done by service technicians or

qualified electricians.

• Ensure that ecologically harmful substances are disposed of in accordance with

the appropriate regulations.

• Do not use high pressure or steam jet cleaners. Do not use caustic cleaning

agents.

• The lift's safety devices must be set by authorized service technicians.

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• Do not replace or override the safety devices.

The main switch is used to turn the lift on and off or as an emergency stop switch. In switch position "0" the system is disconnected at all poles from the power plant network. It is possible to prevent unauthorised use of the lift by locking the main switch with a padlock.

Control keys only function when the key is held down.

The synchronising shaft ensures equal lifting height and lifting speed for both cylinders.

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Pressure relief valve

1.10

Safety Instructions for Handling Hydraulic Fluid

1.11

What to Do in the Event of Defects or Malfunctions

1.12

What to Do in the Event of an Accident

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A pressure-limiting valve limits the working pressure of the hydraulic system.

• Neutralize hydraulic fluid spills with binder.

• Remove contaminated clothing immediately.

• Inhalation: If symptoms persist, seek medical treatment.

• Skin contact: Wash skin immediately with soap and water. If skin irritation

persists, seek immediate medical advice.

• Eye contact: Rinse thoroughly with water and seek medical advice.

• Ingestion: Do not induce vomiting. Seek immediate medical attention.

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• In case of defects or malfunctions such as uncontrolled lift movement or

deformation of the superstructure, support or lower the lift immediately.

• Turn off the main switch and secure it against unauthorized usage. Contact

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service.

• The injured person is to be removed from the danger area. Find out where

dressing and bandages are kept. Seek first-aid.

• Provide first-aid (stop bleeding, immobilise injured limbs), report the accident

and seal off the accident site.

• Immediately report any accident to your supervisor. Make sure a record is kept

of every occasion first-aid is provided, e.g. in an accident book.

• Remain calm and answer any questions that may arise.

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Description

2.1

General Information

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The lifts in this series feature a swing arm or "H" superstructure. These are supported by a hydraulic cylinder. The lifts are operated using keys with electric

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dead man control.

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(Example)

Cylinder

Installation box in the foundation

Support

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Control rod

Hydraulic power unit

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2.2

Specifications

2.3

Sample Nameplate

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Power unit 3 kW

Working temperature range 5…40 °C

Installation depth 2380 mm

Lifting height 1870 mm

Raising time approx. 35 s

Hydraulic fluid qty 50 l

Noise emission < 70 dB (A)

Supply voltage 400 V

Phases 3

Lowering time (load-dependent) approx. 35 s

Cylinder diameter 125 mm

Load capacity 3000 kg

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SCISSORS LIFT Ser. No. / Date of Production: *** Project: *** Model and Version: *** Supply Voltage: *** Frequency: *** Rated Current: *** Fuse Protection: *** Load Capacity: *** Protection class: ***

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Transport and Storage

Installation and Initial Operation

Operation

5.1

Main Switch

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Check package to ensure it is complete, in accordance with the order confirmation. Report any transport damage to the carrier immediately.

During loading, unloading and transport always use suitable lifting equipment, material handling equipment (e.g. cranes, forklifts, etc.) and the right load handling attachments and slings. Always ensure that the parts to be transported are suspended or loaded properly so that they cannot fall, taking into account size, weight and the centre of gravity.

Store the packages in a covered area, protected from direct sunlight, at a low humidity and with temperatures between 0...+40 °C (32…104 °F). Do not stack packages.

When unpacking, take care to avoid any possibility of injury or damage. Keep at a safe distance when opening the package strapping, do not allow any parts to fall

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out.

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Installation and initial operation of the equipment may be done only by authorized and trained service technicians provided by the manufacturer, licensed dealers or

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service partners.

• Main switch in position 0: Power supply OFF

• Main switch in position 1: Power supply ON

• When in position 0, the main switch can be protected against

tampering by means of a padlock.

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5.2

Controls and Indicators

5.2.1

Small Version

Function

Short Form

LED Code

Status / Notice / Error

RED

YELLOW

GREEN

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Raise lift LIFT UP

Lower lift LIFT DOWN

(w/o function) F1

LED red (Malfunction or Error code); see LED Code below

LED yellow (Warning or Error code); see LED Code below

LED green (Ready for operation); see LED Code below

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--- --- Lighting Ready for operation

Lighting Flashing 3x --- Inputs (Key contact)

Lighting Flashing 6x --- Liquid level indicator

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LED Code

Status / Notice / Error

RED

YELLOW

GREEN

5.2.2

Large Version

Function

Short Form

E F

Lighting Flashing 7x --- Motor temperature

Lighting Flashing 8x --- Switch monitoring "CE Stop"

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Raise lift LIFT UP Lower lift LIFT DOWN Raise wheel-free jack WFJ UP Lower wheel-free jack WFJ DOWN Floor compensation On/Off

On (LED on): Floor compensation is always lowered Off (LED off): Floor compensation is lowered when below CE Stop, raised when above

Multifunctional key 2 F2 Multifunctional key 1 (not assigned) F1 LED red (Malfunction or Error code); see LED Code below

BA320101-en

FLOOR

Function

Short Form

LED Code

Status / Notice / Error

RED

YELLOW

GREEN

LED yellow (Warning or Error code); see LED Code below LED green (Ready for operation); see LED Code below Illumination On/Off

On (LED on): Illumination is on when above CE Stop and is off when below Off (LED off): Illumination is always off

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--- --- Lighting Ready for operation

Lighting Flashing 2x --- Inputs (Key contact) internal

Lighting Flashing 3x --- Inputs (Key contact) external

--- Lighting Lighting Axle lift not in position

Lighting Flashing 4x ---

--- Flashing 5x Lighting Ceiling light barrier

--- Flashing 6x Lighting Liquid level indicator

--- Flashing 7x ---

Lighting Flashing 8x --- Motor temperature

Axle lift not in position, below CE Stop

Emergency stop switch (Remote control)

Lighting Flashing 9x ---

Lighting Flashing 10x --- Switch monitoring "CE Stop"

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Switch monitoring "Lift fully raised"

BA320101-en

5.3

Remote Control (Option)

Controls and Indicators

Emergency Stop

5.4

Arm Restraint

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Same assignment as with stationary control unit (large version).

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Emergency stop is enabled by pushing the red mushroom button.

If the lift is in bottom position, the arm restraint is released and the swing arms are free to swing. If the lift is in a raised position, the locking mechanism is engaged and the swing

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arms cannot be moved.

BA320101-en

5.5

Preparations

Swing Arm Superstructure

H-Shaped Superstructure

5.6

Raising

5.7

Lowering

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1 Fully lower the lift. Swing arms sideways to clear the approach path. 2 Slowly center the vehicle between the cylinders. 3 Apply the parking brake to prevent the vehicle from rolling off. 4 Position all four adapters under vehicle manufacturer's recommended lift

points.

5 The support discs are height-adjustable. Make sure they evenly engage the

vehicle frame.

6 Leave the vehicle and the danger zone around the lift.

1 Fully lower the lift. Slowly drive the vehicle over the supports so that these are in

center between the axles. 2 Apply the parking brake and use chocks to prevent the vehicle from rolling off. 3 Lift the extensions at their front edges and position them under the vehicle

manufacturer's recommended lift points.

IMPORTANT: Make sure the extensions snap into place! 4 Position spacer blocks under the lift points.

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5 Leave the vehicle and the danger zone around the lift.

1 To raise the lift, push and hold the RAISE LIFT button, until the desired lifting

height is reached.  The lift movement stops when the button is released or the upper end stop is

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reached.

1 To lower the lift, push and hold the LIFT DOWN button until the desired height

is reached.  The lift movement stops when the button is released, the CE safety stop is

reached or the lower end stop is reached. 2 To lower the lift to bottom position after reaching the CE safety stop, release

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the LIFT DOWN button and push it again.

BA320101-en

5.8

Bleeding the Cylinders

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The locking screw for bleeding the cylinder is located on the inside of the cylinder guide and can be accessed through a hole in the head plate.

1 Fully extend the cylinders. 2 Remove the plugs. Slowly loosen the locking screws on both cylinders by a

maximum of one turn using an Allen key A/F 6. 3 Lower the lift so far until fluid escapes without any air and it is still possible to

tighten the screws. 4 Tighten the screws to 10 Nm torque. 5 Lower the lift completely and check the fluid level in the hydraulic unit; top up as

needed. Check locking screws for leaks after bleeding. Reinstall the plugs.

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BA320101-en

5.9

Manual Lowering

5.9.1

Electrical (with Cable Set: 61 NOAB KA01)

24 VDC

0 VDC

24 VDC

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Authorized personnel only! Do not restart the lift before the error has been remedied.

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BA320101-en

24 VDC

0 VDC

24 VDC

0 VDC

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BA320101-en

5.9.2

Mechanical

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1 Remove the plugs. Slowly open the locking screws on both cylinders by a

maximum of one turn using an Allen key A/F 6.

The lift will begin to lower as soon as the screws on the two cylinders are opened.

2 Remove the Allen key and leave the danger zone. 3 When the cylinders are in bottom position, tighten the screws to 10 Nm torque.

Reinstall the plugs.

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BA320101-en

Maintenance

6.1

Annual Inspection

12 (twelve) months

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Danger! Electric shock hazard! Before doing any maintenance work, turn off the main switch and protect it

against tampering.

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• The maintenance interval prescribed by the manufacturer is

This maintenance interval refers to normal workshop usage. If the equipment is

used more frequently or under severe operating conditions (e.g. outdoors), the

interval must be reduced accordingly.

• Maintenance work shall be done only by authorized and trained service

technicians provided by the manufacturer, licensed dealers or service partners.

• In case of non-compliance the manufacturer's warranty becomes void.

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BA320101-en

6.2

Maintenance Schedule

Interval

Maintenance items

Procedure

6.3

Care Instructions

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3 months

Check fluid level, top up if necessary.

Check hydraulic system for leakage.

Hydraulic system

Check power unit for unusual noise during operation. Check fastening screws for tight fit.

Support discs Check threads for smooth running.

6 months Hydraulic fluid

12 months General inspection Check all components for damage.

6 years Pressure hoses Replace all pressure hoses.

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• Periodically clean the equipment and treat it with a care product.

• Repair damage to the paintwork immediately to prevent corrosion.

• Usage of caustic cleaning agents or high pressure and steam jet cleaners may

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lead to equipment damage.

• Acid-forming detergents may not be used, as this can damage the chromium

layer of the ram.

• No warranty for damage caused by rust. The ram must always be protected by

a thin film of oil.

Flat head supports

Check extensions for smooth running, grease as required.

Check fluid for contamination and ageing, replace if necessary.

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• Remains of underbody protection and other debris can destroy seals. The

result of this is that detergents and salt water can penetrate unhindered and

cause damage to the lift.

Regular care and maintenance is the key condition for functionality and long life expectancy of the equipment!

BA320101-en

6.4

Checking the Fluid Level

6.5

Greasing Points

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• Replace the hydraulic fluid periodically, depending on aging, soiling and water

absorption.

• When topping up, use fluid with the same specification only.

• If the lift is operated permanently at an ambient temperature of < 15 °C (59 °F),

use hydraulic fluid with a lower viscosity.

• The pressure hoses should be replaced as required, but after six years at the

latest.

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1 Fully lower the lift and any accessory equipment. 2 Remove the center cover. 3 Remove the filler screw at the hydraulic power unit. 4 When checking the fluid level using the dipstick, do not screw in the filler screw.

The fluid level should be between the top and bottom level marks. 5 Refill fluid with HLPD 22 / HLP 22 (biodegradable) specification. Capacity is

indicated on the reservoir.

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6 Completely screw in the filler screw.

• Lightly oil the entire length of the ram and gear rack every six months or as

required (e.g. in the event of noise).

• Inspect the support arm extensions every six months for smooth operation and

lubricate if necessary.

• Inspect the support plate threads every six months for smooth operation and

lubricate if necessary.

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• Inspect the rubber pads every six months for wear and replace if necessary.

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BA320101-en

6.6

Troubleshooting

Error

Diagnosis

Remedy

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Lighting between runways does not burn.

Fuse F2 defective. Replace fuse F2 .

Lift cannot be fully raised. Low fluid level.

Lift shows jerky movements.

Air in hydraulic system. Bleed cylinders.

Main switch off. Turn on main switch.

Emergency stop switch of remote control actuated.

Mains fuse blown. Replace mains fuse.

Lift does not respond.

Primary fuse F1 of power supply -T1 blown.

Secondary fuses of power supply -T1 blown.

Ceiling light barrier +D-B1 (optional) dirty.

Check fluid level, top up as required.

Unlock emergency stop switch.

Replace fuse F1.

Replace fuses.

Cautiously clean light barrier.

Motor runs, but pressure build-up insufficient to raise lift.

Lift with pneumatic floor cover and axle jack cannot be fully lowered.

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Pressure relief valve set too low.

Hydraulic system leaking.

Low fluid level.

Vehicle too heavy.

Axle jack is not in rest position.

Position switch for axle jack defective or maladjusted.

Contact service.

Remove leakage, contact service.

Check fluid level, top up as required.

Reduce load, observe rated load capacity.

Move axle jack to rest position.

Contact service.

BA320101-en

6.7

Spare Parts

Service Lifetime

Dismantling

Disposal

Contents of the Declaration of Conformity

MAHA Maschinenbau Haldenwang GmbH & Co. KG

Model: Designation: Directives: Standards:

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To ensure safe and reliable operation, only use original spare parts supplied by the

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equipment manufacturer.

In its standard version, this product is designed for 22,000 load cycles based on EN 1493. The maximum period of normal use in relation to the possible product life expectancy shall be evaluated and scheduled by a qualified person during the

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annual safety inspection.

Decommissioning and dismantling of the equipment may be done only by specially authorized and trained personnel provided by the manufacturer, licensed

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dealers or service partners.

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Pay attention to the product and safety data sheets of the lubricant used. Avoid damage to the environment. Should a disposal of the device be necessary it must be done in adherence with locally applicable legal regulations regarding environmental protection. Remove all materials properly sorted out and bring them to a suitable waste disposal service. Collect operating materials such as grease, oils, coolant, solvent-based cleaning fluids etc. in suitable containers and dispose

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of in an environmentally protective manner.

Alternatively, you may take the equipment to a specialised waste management plant to ensure that all components and operating liquids are properly disposed

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of.

herewith declares as a manufacturer its sole responsibility to ensure that the product named hereafter meets the safety and health regulations both in design and construction required by the EC directives stated below. This declaration becomes void if any change is made to the product that was not

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discussed and approved by named company beforehand.

ES 93 / SOLIST

One Post Inground Lift; Rated Load Capacity 3000 kg

2006/42/EC; 2014/30/EU

DIN EN 1493; DIN EN 60204-1

BA320101-en

11 Company Information

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The contents of this edition have been checked with great care. However, errors cannot be fully excluded. Subject to technical change without notice.

Document

Document No.: BA320101-en Approval Date: 2017-02-23

Manufacturer

MAHA Maschinenbau Haldenwang GmbH & Co. KG Hoyen 20 87490 Haldenwang Germany

Phone: +49 8374 585 0 Fax: +49 8374 585 590 Mail: maha@maha.de Web: http://www.maha.de

Service

MAHA Service Center AutomoTec GmbH Maybachstraße 8 87437 Kempten Germany

Phone: +49 8374 585 100 Fax: +49 8374 585 491 Mail: service@automo-tec.com Web: www.automo-tec.com

BA320101-en

MAHA ES 93 FT, ES 93 X, ES 93 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety

Introduction

Symbols

Intended Use

Inappropriate Use

Requirements on Operating and Service Personnel

Safety Instructions for Commissioning

Safety Instructions for Operation

Safety Instructions for Servicing

Safety Features

Safety Instructions for Handling Hydraulic Fluid

What to Do in the Event of Defects or Malfunctions

What to Do in the Event of an Accident

Description

General Information

Specifications

Sample Nameplate

Transport and Storage

Installation and Initial Operation

Operation

Main Switch

Controls and Indicators

Small Version

Large Version

Remote Control (Option)

Arm Restraint

Preparations

Raising

Lowering

Bleeding the Cylinders

Manual Lowering

Electrical (with Cable Set: 61 NOAB KA01)

Mechanical

Maintenance

Annual Inspection

Maintenance Schedule

Care Instructions

Checking the Fluid Level

Greasing Points

Troubleshooting

Spare Parts

Service Lifetime

Dismantling

Disposal

Contents of the Declaration of Conformity

11 Company Information