MAHA ECONLIFT 6500 Original Operating Instructions

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ECONLIFT 6500

Two Post Lift

Original Operating Instructions

BA361601-en

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Contents

1 Safety ...................................................................................................................... 5

1.1 Introduction ......................................................................................................................................... 5

1.2 Symbols .............................................................................................................................................. 5

1.3 Intended Use ....................................................................................................................................... 5

1.4 Inappropriate Use ................................................................................................................................ 5

1.5 Requirements on Operating and Service Personnel ............................................................................. 5

1.6 Safety Instructions for Commissioning ................................................................................................. 6

1.7 Safety Instructions for Operation ......................................................................................................... 6

1.8 Safety Instructions for Servicing ........................................................................................................... 7

1.9 What to Do in the Event of Defects or Malfunctions ............................................................................. 7

1.10 What to Do in the Event of an Accident ............................................................................................... 7

1.11 Safety Features ................................................................................................................................... 8

1.11.1 Dead Man's Type Control .................................................................................................................... 8

1.11.2 Electronic Synchronization System ...................................................................................................... 8

1.11.3 Safety Nut ........................................................................................................................................... 8

1.11.4 Load Nut Failure Protection ................................................................................................................. 8

1.11.5 Load Nut Wear Check ......................................................................................................................... 8

1.11.6 Overload Protection of Motors ............................................................................................................. 8

1.11.7 Drive Belt Failure Protection................................................................................................................. 8

1.11.8 Pinch Point Protection ......................................................................................................................... 8

1.11.9 Automatic Arm Restraint ..................................................................................................................... 8

2 Description ............................................................................................................... 9

2.1 General Information ............................................................................................................................. 9

2.2 Specifications ...................................................................................................................................... 9

3 Transport and Storage ........................................................................................... 12

4 Installation and Initial Operation .............................................................................. 12

5 Operation ............................................................................................................... 12

5.1 Main Switch....................................................................................................................................... 12

5.2 Controls and Indicators ..................................................................................................................... 13

5.3 Text Display ....................................................................................................................................... 14

5.3.1 Normal Operation .............................................................................................................................. 14

5.3.2 Referenzierung .................................................................................................................................. 15

5.3.3 Error Messages with Service Requirement: E000…E199 .................................................................. 15

5.3.4 Error Messages: E200…E299 ........................................................................................................... 16

5.4 Menu Navigation ............................................................................................................................... 17

5.4.1 Exploded View .................................................................................................................................. 17

5.4.2 Preselecting the Automatic Stop ....................................................................................................... 17

5.4.3 Disabling the Automatic Stop ............................................................................................................ 17

5.4.4 Displaying the Serial Number of the Lift ............................................................................................. 18

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5.4.5 Displaying the Serial Number of the Lift Control ................................................................................. 18

5.4.6 Displaying the Cloud ID ..................................................................................................................... 18

5.5 Arm Restraint .................................................................................................................................... 19

5.6 Preparations ...................................................................................................................................... 20

5.7 Raising .............................................................................................................................................. 22

5.8 Vehicle in Raised Position .................................................................................................................. 22

5.9 Lowering ........................................................................................................................................... 22

5.10 Manual Lowering ............................................................................................................................... 23

6 Maintenance .......................................................................................................... 24

6.1 Annual Inspection .............................................................................................................................. 24

6.2 Maintenance Schedule ...................................................................................................................... 25

6.3 Care Instructions ............................................................................................................................... 25

6.4 Lubrication ........................................................................................................................................ 26

6.4.1 Lubricants ......................................................................................................................................... 26

6.4.2 Lifting Screw Lubrication ................................................................................................................... 26

6.4.3 Upper Support of Lifting Screw ......................................................................................................... 27

6.4.4 Greasing the Arm Extensions ............................................................................................................ 27

6.4.5 Greasing the Disc Adapter Threads ................................................................................................... 27

6.5 Operational and Wear Checks ........................................................................................................... 28

6.5.1 Load Nut Wear Check ....................................................................................................................... 28

6.5.2 Checking the Rubber Pads of the Support Discs .............................................................................. 29

6.5.3 Checking the Brakes of the Lifting Screws ........................................................................................ 29

6.5.4 Checking the Drive Belt ..................................................................................................................... 29

6.5.5 Checking the Circuit Breaker ............................................................................................................. 30

6.6 Spare Parts ....................................................................................................................................... 30

7 Service Lifetime ...................................................................................................... 31

8 Dismantling ............................................................................................................ 31

9 Disposal ................................................................................................................. 31

10 Contents of the Declaration of Conformity .............................................................. 31

11 Company Information ............................................................................................. 32

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1

Safety

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1.1

Introduction

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Thoroughly read this manual before operating the lift and comply with the
instructions. Always display the manual in a conspicuous location.

Personal injury and property damage incurred due to non-compliance with these
safety instructions are not covered by the product liability regulations.

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1.2

Symbols

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Important safety instructions. Failure to comply with instructions could result in
personal injury or property damage.

Important information.

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1.3

Intended Use

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• This lift is to be used exclusively for the safe lifting of motor vehicles. Observe

the rated load capacity.

• The lift may not be modified without the express written consent of the

manufacturer. In case of non-compliance the declaration of conformity
becomes void.

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1.4

Inappropriate Use

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Any use other than described is inappropriate, for example:

• Climbing on the lift supports

• Transporting persons on the lift supports

• Usage as mobile work platform or for other lifting operations

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1.5

Requirements on Operating and Service Personnel

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All persons employed in the operation, maintenance, installation, removal and
disposal of the device must

• be mentally and physically suited for these activities,

• be at least 18 years old,

• be trained and instructed in writing,

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• have read and understood the operating instructions, especially the instructions

what to do in the event of defects or malfunctions,

• be on record as having been instructed in safety guidelines,

• have practical experience in working with vehicle lifts and the hazards inherent

in such equipment.

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1.6

Safety Instructions for Commissioning

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• The lift shall be installed and commissioned by authorised service personnel

only.

• Use personal protective equipment.

• All safety features must be checked for proper function at commissioning.

• The control desk (if present) shall not be installed in the danger zone of the lift.

• The standard lift version shall not be installed and commissioned in hazardous

locations, outdoors, in moist rooms (e.g. car wash) or outside a temperature
range of 5…40 °C (41…104 °F).

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1.7

Safety Instructions for Operation

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• Use personal protective equipment.

• Operation of the lift is permitted only with all protective covers (motor, spindle,

cylinder cover) correctly installed and undamaged.

• Drive on the lift only when it is in bottom position.

• Ensure an unobstructed movement of lift and vehicle.

• After raising the vehicle briefly, stop and check the lift supports for secure

contact with the vehicle.

• Make sure the vehicle doors are closed during raising and lowering cycles.

• Closely watch lift and vehicle during raising and lowering cycles.

• Do not allow anyone to stay in lift area during raising and lowering cycles.

• Do not allow anyone to climb on lift or inside raised vehicle.

• Comply with the applicable accident prevention regulations.

• Do not exceed the rated load capacity as indicated on the lift nameplate.

• Only use the vehicle manufacturer's recommended lift points.

• Do not use the lift for transporting persons.

• Lifts with runways: After positioning the vehicle on the lift secure it against roll-

off.

• Keep lift and vehicle free of tools and parts.

• Lifts with support arms: Use caution when removing or installing heavy

components. Center-of-gravity displacement may occur. Secure the vehicle
using lashing straps.

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• Keep the lift and lift area clean. Slip hazard on oily surface!

• The main switch serves as emergency switch. In case of emergency turn it to

position "0".

• Protect all parts of the electrical equipment from humidity.

• Protect the lift against unauthorized usage by padlocking the main switch.

• Use caution with operating vehicle engines. Danger of poisoning!

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1.8

Safety Instructions for Servicing

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• Use personal protective equipment.

• Service work must be done by authorized service technicians.

• Turn off and padlock the main switch before doing any repair, maintenance or

setup work.

• The system must be unpressurized during maintenance work.

• Work on pulse generators or proximity switches must be done by authorized

service technicians.

• Work on the electrical equipment must be done by service technicians or

qualified electricians.

• Ensure that ecologically harmful substances are disposed of in accordance with

the appropriate regulations.

• Do not use high pressure or steam jet cleaners. Do not use caustic cleaning

agents.

• The lift's safety devices must be set by authorized service technicians.

• Do not replace or override the safety devices.

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1.9

What to Do in the Event of Defects or Malfunctions

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• In case of defects or malfunctions such as uncontrolled lift movement or

deformation of the superstructure, support or lower the lift immediately.

• Turn off the main switch and secure it against unauthorized usage. Contact

service.

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1.10

What to Do in the Event of an Accident

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• The injured person is to be removed from the danger area. Find out where

dressing and bandages are kept. Seek first-aid.

• Provide first-aid (stop bleeding, immobilise injured limbs), report the accident

and seal off the accident site.

• Immediately report any accident to your supervisor. Make sure a record is kept

of every occasion first-aid is provided, e.g. in an accident book.

• Remain calm and answer any questions that may arise.

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1.11

Safety Features

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• The safety features shall not be modified by the owner/operator!

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1.11.1

Dead Man's Type Control
The operator is required to hold the main switch in the engaged position to raise

or lower the lift.

1.11.2

Electronic Synchronization System
The synchronization system ensures level movement of both carriages.

Synchronization is electronically controlled by the motors switching on and off.
Depending on load and operating temperature, the lift control may respond
several times.

1.11.3

Safety Nut
In case of load nut failure the safety nut takes up the load and thus ensures safe

lowering of lift.

1.11.4

Load Nut Failure Protection
After load nut failure the carriages are locked in bottom position by the control

system. Lift operation will not be possible until the load nut has been replaced and
the control system has been reinitialized.

1.11.5

Load Nut Wear Check
The load nut can be visually checked for wear to have it replaced in time.

1.11.6

Overload Protection of Motors
The motors are equipped with overload protection switches.

1.11.7

Drive Belt Failure Protection
In case of drive belt failure the motors switch off immediately.

1.11.8

Pinch Point Protection
During lowering cycles the support arms automatically stop above bottom

position.
To lower the arms completely, the LOWER button must be released and pushed
again. Lift travel to the lower limit stop is accompanied by an audible signal.

1.11.9

Automatic Arm Restraint
The arm restraints are locked automatically once the lift is raised.

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2

Description

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2.1

General Information

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APOWER II 3.0/3.5/BA/Inhalt: 3640 Beschreibu ng Allgemeines (Text) @ 29\mod_1351077170134 _75.docx @ 1667839 @ @ 1

These two-post lifts without base frame are equipped with an electronic
synchronisation system. Monitoring of

• synchroised operation

• load nut failure

• drive belt failure

using electronic components ensures a very high safety level.

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2.2

Specifications

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Fuse (time-delay) 35 A

Motor power per column 4 kW

Working temperature range 5…40 °C

Extension range of support arms max…min. 1880…860 mm

Concrete grade C 20/25

Drive-through width 2720 mm

Net weight/Shipping weight approx. 1430/1530 kg

Overall width 3750 mm

Overall width including motor cover 4170 mm

Overall height 5185 mm

Bottom clearance of support arms 160 mm

Lifting height max. 2110 mm

Full travel 1900 mm

Inside base plates 2815 mm

Noise emission < 70 dB(A)

Inside columns 3000 mm

Supply frequency 50 Hz

Supply voltage 400 V

Column height 2966 mm

Outside columns 3560 mm

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Load capacity 6500 kg

Adjustment range of support discs max…min. 175…130 mm

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