MagTek INTELLISTRIPE 50 User Manual

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INTELLISTRIPE 50

SMARTCARD INSERTION READER

TECHNICAL REFERENCE MANUAL

Manual Part Number 99875248 Rev 4

DECEMBER 2005

REGISTERED TO ISO 9001:2000

1710 Apollo Court

Seal Beach, CA 90740

Phone: (562) 546-6400

FAX: (562) 546-6301

Technical Support: (651) 415-6800

www.magtek.com

MagTek®, Inc.

Printed in the United States of America

Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of MagTek, Inc.

MagTek is a registered trademark of MagTek, Inc. IntelliStripe is a registered trademark of MagTek, Inc.

REVISIONS

Rev Number Date Description

1 25 Nov 02 Initial Release 2 13 Mar 03 Front Matter: Agency Page, removed all agencies

except UL/CUL, replaced some fonts so manual would print on all printers Sec 1: Configuration table, changed all P/Ns.

3 13 Jun 03 Removed TTL throughout; Front Matter: added

ISO line to logo, changed Tech Support phone number, added new warranty statement; Sec 2: added flex cable drawing, Figure 2-3.

4 19 Dec 05 Front Matter: Replaced old Limited Warranty with

new Limited Warranty; Sec 1: Added new models: 21160110 and 21160119. Appendix B: Corrected tables and titles of figures.

LIMITED WARRANTY

MagTek warrants that the products sold to Reseller pursuant to this Agreement will perform in accordance with MagTek’s published specifications. This warranty shall be provided only for a period of one year from the date of the shipment of the product from MagTek (the “Warranty Period”). This warranty shall apply only to the original purchaser unless the buyer is authorized by MagTek to resell the products, in which event, this warranty shall apply only to the first repurchase.

During the Warranty Period, should this product fail to conform to MagTek’s specifications, MagTek will, at its option, repair or replace this product at no additional charge except as set forth below. Repair parts and replacement products will be furnished on an exchange basis and will be either reconditioned or new. All replaced parts and products become the property of MagTek. This limited warranty does not include service to repair damage to the product resulting from accident, disaster, unreasonable use, misuse, abuse, customer’s negligence, Reseller’s negligence, or non-MagTek modification of the product. MagTek reserves the right to examine the alleged defective goods to determine whether the warranty is applicable.

Without limiting the generality of the foregoing, MagTek specifically disclaims any liability or warranty for goods resold in other than MagTek’s original packages, and for goods modified, altered, or treated by customers.

Service may be obtained by delivering the product during the warranty period to MagTek (1710 Apollo Court, Seal Beach, CA 90740). If this product is delivered by mail or by an equivalent shipping carrier, the customer agrees to insure the product or assume the risk of loss or damage in transit, to prepay shipping charges to the warranty service location and to use the original shipping container or equivalent. MagTek will return the product, prepaid, via a three (3) day shipping service. A Return Material Authorization (RMA) number must accompany all returns.

MAGTEK MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND MAGTEK DISCLAIMS ANY WARRANTY OF ANY OTHER KIND, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

EACH PURCHASER UNDERSTANDS THAT THE MAGTEK PRODUCT IS OFFERED AS IS. IF THIS PRODUCT DOES NOT CONFORM TO MAGTEK’S SPECIFICATIONS, THE SOLE REMEDY SHALL BE REPAIR OR REPLACEMENT AS PROVIDED ABOVE. MAGTEK’S LIABILITY, IF ANY, TO RESELLER OR TO RESELLER’S CUSTOMERS, SHALL IN NO EVENT EXCEED THE TOTAL AMOUNT PAID TO MAGTEK BY RESELLER UNDER THIS AGREEMENT. IN NO EVENT WILL MAGTEK BE LIABLE TO THE RESELLER OR THE RESELLER’S CUSTOMER FOR ANY DAMAGES, INCLUDING ANY LOST PROFITS, LOST SAVINGS OR OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF OR INABILITY TO USE SUCH PRODUCT, EVEN IF MAGTEK HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES, OR FOR ANY CLAIM BY ANY OTHER PARTY.

LIMITATION ON LIABILITY

EXCEPT AS PROVIDED IN THE SECTIONS RELATING TO MAGTEK’S LIMITED WARRANTY, MAGTEK’S LIABILITY UNDER THIS AGREEMENT IS LIMITED TO THE CONTRACT PRICE OF THE PRODUCTS.

MAGTEK MAKES NO OTHER WARRANTIES WITH RESPECT TO THE PRODUCTS, EXPRESSED OR IMPLIED, EXCEPT AS MAY BE STATED IN THIS AGREEMENT, AND MAGTEK DISCLAIMS ANY IMPLIED WARRANTY, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

MAGTEK SHALL NOT BE LIABLE FOR CONTINGENT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES TO PERSONS OR PROPERTY. MAGTEK FURTHER LIMITS ITS LIABILITY OF ANY KIND WITH RESPECT TO THE PRODUCTS, INCLUDING ANY NEGLIGENCE ON ITS PART, TO THE CONTRACT PRICE FOR THE GOODS.

MAGTEK’S SOLE LIABILITY AND BUYER’S EXCLUSIVE REMEDIES ARE STATED IN THIS SECTION AND IN THE SECTION RELATING TO MAGTEK’S LIMITED WARRANTY.

iii

UL/CUL

This product is recognized per Underwriter Laboratories and Canadian Underwriter Laboratories 1950.

TABLE OF CONTENTS

SECTION 1. FEATURES AND SPECIFICATIONS..................................................................................... 1

FEATURES...............................................................................................................................................

OPTIONS..................................................................................................................................................

CONFIGURATIONS .................................................................................................................................

MOUNTING FEATURES..........................................................................................................................

DEBRIS CLEARANCE..............................................................................................................................

SIDE LOAD SPRING................................................................................................................................

RELATED DOCUMENTS.........................................................................................................................

SPECIFICATIONS....................................................................................................................................3

1 1 2 2 2 2 2

SECTION 2. INSTALLATION......................................................................................................................

MOUNTING...............................................................................................................................................

No Flange.............................................................................................................................................

Small Flange.........................................................................................................................................

Large Flange.........................................................................................................................................

CABLE CONNECTION.............................................................................................................................

APPENDIX A. OPTIONS...........................................................................................................................

OPTIONAL FRONT GATE......................................................................................................................

APPENDIX B. ENGINEERING DRAWINGS.............................................................................................

FIGURES

7 7 7 8 9

Figure 1-1. IntelliStripe 50, Smartcard Insertion Reader with Small Flange...............................................

Table 1-1. Specifications..............................................................................................................................3

Figure 1-2. IntelliStripe 50, with Small Flange..............................................................................................

Figure 1-3. IntelliStripe 50, No Flange .........................................................................................................

Figure 1-4. IntelliStripe 50, Large Flange.....................................................................................................

Figure 2-1. Top View of IntelliStripe 50 Reader with Card...........................................................................

Figure 2-2. Bottom View of IntelliStripe 50 Reader with Card......................................................................

Table 2-2. Pin List for I/O Connector (J1) ....................................................................................................

Figure 2-3. Flex Connector Pin Dimensions and Mating Connector..........................................................

Figure A-1. Optional Front Gate.................................................................................................................

Table B-1. Part Numbers and Titles of Drawings.......................................................................................

Table B-2. Options, Choices, Codes..........................................................................................................

Figure B-1. I50 B1, M6, C1, SG (Page 1) ..................................................................................................

Figure B-2. I50 B1, M6, C1, SG (Page 2) ..................................................................................................

Figure B-3. I50 B1, M6, C1 (Page 1)..........................................................................................................

Figure B-4. I50 B1, M6, C1 (Page 2)..........................................................................................................

Figure B-5. I50 B1, M4, C1, SG (Page 1) ..................................................................................................

Figure B-6. I50 B1, M4, C1, SG (Page 2) ..................................................................................................

Figure B-7. I50 B1, M5, C1, SG (Page 1) ..................................................................................................

Figure B-8. I50 B1, M5, C1, SG (Page 2) ..................................................................................................

Figure B-9. I50 B1, M4, C1 (Page 1)..........................................................................................................

Figure B-10. I50 B1, M4, C1 (Page 2)........................................................................................................

Figure B-11. I50 B1, M5, C1 (Page 1)........................................................................................................

Figure B-12. I50 B1, M5, C1 (Page 2)........................................................................................................

Figure B-13. I50 B1, M6, C1, RT (Page 1).................................................................................................

Figure B-14. I50 B1, M6, C1, RT (Page 2).................................................................................................

Figure B-15. I50 M6, SG (INT FLEX) (Page 1)..........................................................................................

Figure B-16. I50 M6, SG (INT FLEX) (Page 2)..........................................................................................

TABLES

Table 1-1. Specifications..............................................................................................................................3

Table 2-2. Pin List for I/O Connector (J1) ....................................................................................................

Table B-1. Part Numbers and Titles of Drawings.......................................................................................

Table B-2. Options, Choices, Codes..........................................................................................................

4 4 5 7 8

9 10 11 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

9 13 13

Figure 1-1. IntelliStripe 50, Smartcard Insertion Reader with Small Flange

SECTION 1. FEATURES AND SPECIFICATIONS

The IntelliStripe 50® Smartcard Insertion Reader is a low-cost, high-reliability, half card, smartcard only, reader for use in self-service kiosks and terminals. There is no onboard intelligence; the device acts as a connector to a smartcard or memory card. Users must provid e their own electronics and software to communicate with the card.

The location and features of the smartcard contacts are compliant with ISO 7816 and EMV Level I mechanical specifications related to contact loading and contact force.

There are three types of mounting configurations for the Reader: no flange, small flange, and large flange. Part numbers are listed under configurations, and other features and options are listed below.

FEATURES

• Rated for 1,000,000 insertion cycles

• Small footprint compatible with most half-card readers

• Three different Chassis styles allow for optimized mounting and integration

• Vandal Resistant – Open chassis design provides superior debris clearance: “half card

dropout” and coins can be cleared from insert channel

• Durable – Manufactured from polycarbonate glass-filled material which meets UL-94VO

rating or better

• ISO 7816 8-contact smartcard connector with flex cable

• Side load spring pressure provided to keep the card from sliding away from smartcard

contacts

• Card Catch feature ensures that bowed cards are funneled towards the smartcard contacts

• 10-pin I/O connector at the rear of the unit

OPTIONS

• Front Card Gate prevents coins, dust, moisture, and debris, from entering the unit – opens

only when ISO-size card enters the unit

IntelliStripe 50 Smartcard Insertion Reader

CONFIGURATIONS

Part Number Flange Mounting Options* Description

21160104 Small IntelliStripe 50, Small Flange, with front gate 21160105 Small IntelliStripe 50, Small Flange, without front gate 21160106 None IntelliStripe 50, No Flange, with front gate 21160107 Large IntelliStripe 50, Large Flange, with front gate 21160108 None IntelliStripe 50, No Flange, without front gate 21160109 Large IntelliStripe 50, Large Flange, without front gate 21160110 Small IntelliStripe 50, Small Flange, without front gate 21160119 Small IntelliStripe 50, Small Flange, with front gate

*See Section 2, Installation, for mounting configurations and dimensions.

MOUNTING FEATURES

The product supports 3 types of mounting configurations: no flange, small flange, large flange. Part numbers for the configurations are listed above in Configurations.

The Reader chassis is mounted so the smartcard is presented with the chip up as viewed by the user. The smartcard contacts are at the top of the card slot and face downward. This orientation permits the debris clearance feature. (See Section 2.)

DEBRIS CLEARANCE

The Reader features an “open card slot” design, which allows most debris to fall free from the Reader slot and is large enough to allow “half cards” to drop free from the Reader.

SIDE LOAD SPRING

The side-load spring applies constant pressure to the card, ensuring that the card remains stationary when the user’s hand is removed from the card.

SPECIFICATIONS

Table 1-1 lists the specifications. The overall dimensions and flange dimensions are shown in Figures 1-2, 1-3, and 1-4.

Table 1-1. Specifications

MEDIA

Reference Standard ISO 7816 Cards

ELECTRICAL

Voltage Not Applicable Current Not Applicable

MECHANICAL

Dimensions Large Flange Depth Width Height

Small Flange Depth Width Height

No Flange Depth Width Height

Weight 82 g (2.90 oz.) Smartcard Contact Type Landing Smartcard Contact Reliability 1,000,000 insertions (minimum)

ENVIRONMENTAL

Temperature Operating Storage Humidity Operating Storage

65.3mm (2.57”)

100.6 mm (3.96”)

30.2 mm (1.19”)

65.3mm (2.57”)

87.2 mm (3.28”)

21.1 mm (0.83”)

65.3mm (2.57”)

62.0 mm (2.41”)

21.1 mm (0.83”)

C to 70 oC (-13 oF to 158 oF)

-25

C to 80 oC (-40 oF to 176 oF)

-40 5% to 95% noncondensing

5% to 95% noncondensing

IntelliStripe 50 Smartcard Insertion Reader

61.21 (2.41)

Side View

21.08 (.830)

65.3 = mm

(2.57) = inches

34.95 26.04x2

(1.376)

65.3

(2.57)

83.3

(3.28)

Ø3.30x2

(Ø.130x2)

12.19x2 (.480x2)

4.57x2

(.180x2)

74.0

(2.913)

Front View

Figure 1-2. IntelliStripe 50, with Small Flange

61.21

(1.025x2)

(2.41)

Top View

8.26x2

(.325x2)

10.03 (.395)

21.08 (.830)

Brass Inserts

M3x.5 (4 places)

(metric)

21.08 (.830)

Side View Front View

Figure 1-3. IntelliStripe 50, No Flange

61.2 = mm

(2.41) = inches

Section 1. Features and Specifications

100.6 (3.96)

88.9x2

(3.501x2)

17.4

(.686)

19.08x2 (.751x2)

19.08x2 = mm

(.751x2) = inches

Front View

4.77x4

(.188x4)

30.2

(1.19)

Figure 1-4. IntelliStripe 50, Large Flange

IntelliStripe 50 Smartcard Insertion Reader

SECTION 2. INSTALLATION

The installation consists of

MOUNTING No Flange

Shown in Section 1, Figure 1-3, the No Flange version is side mounted with four M3 (metric) threaded inserts.

Small Flange

The small flange is shown in Section 1, Figure 1-2. The Small Flange version is front mounted, and provides two holes of 3.30 mm (0.130”) diameter and two slots of 4.45 mm (0.180”) wide. Various components of the IntelliStripe 50 Reader are shown in Figure 2-3 (below). The orientation of the smartcard integrated circuit is with respect to the top view of the IntelliStripe 50 Reader.

10-Pin Connector (8-Contact Smartcard Connector 1-Pin Card Seated Connector)

Flex Cable

ISO Contact Bracket

Gate Latch

Bracket

10-Pin I/O Connector

PCB

Small Flange

Card Slot

Flange Slot (2)

Bracket

Spring

Flange Hole Ø 3.30 mm (2 places) Ø 0.130" (2 places)

Smartcard Integrated Circuit

Figure 2-1. Top View of IntelliStripe 50 Reader with Card

IntelliStripe 50 Smartcard Insertion Reader

The bottom view of the Reader is shown in Figure 2-2.

Spring Activated

Side Arm

Front Gate

Card Catch

Flex cable

Card Slot

ISO Smartcard

Contacts

Figure 2-2. Bottom View of IntelliStripe 50 Reader with Card

Large Flange

Shown in Section 1, Figure 1-4, the Large Flange version provides four slots 4.77 mm (0.188”) wide.

Section 2. Installation

(

)

CABLE CONNECTION

The PCB supports the use of a 10-pin, dual-row, 0.100” connector at the rear of the unit. (nonlocking). The pin list for the I/O Connector is shown in Table 2-2.

Table 2-2. Pin List for I/O Connector (J1)

Pin Number Signal Name Description

1 Landing Switch Signal 2 Landing Switch Ground* 3 SC Contact C1 Power 4 SC Contact C5 Ground 5 SC Contact C2 Reset 6 SC Contact C6 Program V 7 SC Contact C3 Clock 8 SC Contact C7 Data I/O 9 SC Contact C4 Reserved for Future Use**

10 SC Contact C8 Reserved for Future Use** * Pin 2 of the I/O header is the ground side of the Landing switch. It should be noted that pin 2 shares a common internal connection to the ground signal on pin 4. See the diagram below for clarification.

** per ISO 7816

10-pin I/O Header

Landing Switch

Normally Open

Smartcard Connector Block

User-defined Host Electrical Interface

1 2 3 4 5 6 7 8 9

SC Contact C1 SC Contact C5 SC Contact C2 SC Contact C6 SC Contact C3 SC Contact C7 SC Contact C4 SC Contact C8

The pin list and mating connector for the flex cable are shown in Figure 2-3.

IntelliStripe 50 Smartcard Insertion Reader

.433" + .004" -.002" .039" (1.0 mm pitch)

.012" x .012"

Chamfer or Radius

2 Places

110

.039" +/- .006"

Termination Detail. Foil Side Shown. Mates with Molex 71220 (or equivalent) Scale: None

Figure 2-3. Flex Connector Pin Dimensions and Mating Connector

APPENDIX A. OPTIONS

OPTIONAL FRONT GATE

The optional Front Gate and its components are shown in Figure A-1.

Gate Return

Spring

Gate Latch

Spring Latch

Gate Arm Interlock

Figure A-1. Optional Front Gate

IntelliStripe 50 Smartcard Insertion Reader

APPENDIX B. ENGINEERING DRAWINGS

Table B-1 lists the drawing numbers, the title and the locations in this section. Table B-2 lists the options, the choices of options, and the codes specified on the drawings.

Table B-1. Part Numbers and Titles of Drawings

Part Number Title Page Number

21160104 I50 B1, M6, C1 14 21160105 I50 B1, M6, C1 16 21160106 I50 B1, M4, C1, SG 18 21160107 I50 B1, M5, C1, SG 20 21160108 I50 B1, M4, C1 22 21160109 I50 B1, M5, C1 22 21160110 I50 B1, M6, C1, RT 26 21160119 I50 M6, SG (INT FLEX) 28

Table B-2. Options, Choices, Codes

Option Choice Code

Printed Circuit Board Yes B1 No

Mounting Bracket And Chassis Configuration No Pins Or Flange M4 Large Flange M5 Small Flange M6

Smartcard IC Contacts Eight Contacts C1 Eight Contacts W/Ext Flex C3 No Contacts

Security Gate Yes SG No

Coating On PCB Conformal Coat CT RTV On Connectors RT No

Delete Pin Cap Yes NP