MagTek 99875339 User Manual

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IntelliStripe 65
USB/RS-232 INSERTI ON READER
TECHNICAL REFERENCE MANUAL
Manual Part Number: 99875339 Rev 6
OCTOBER 2012
1710 Apollo Court
Seal Beach, CA 90740
Phone: (562) 546-6400
FAX: (562) 546-6301
Technical Support: (651) 415-6800
www.magtek.com
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Rev Number
Date
Notes
1
8 May 2006
Initial Release
2
13 Feb 2007
Added RoHS Statement. Updated to show OTI contactless module
3
26 Mar 2007
Clarified FCC statement; updated operating temperature range; update current draw with OTI contactless module
4
23 Jul 2009
Added 21165055 and 211 6 5059 - 21165068; updated Limited Warranty and Agency approvals
5
1 Jun 2010
Changed environmental low temperature from -40°C to -20°C; Appendix
6
15 Oct 2012
Added 21165069, -70, -71 & -78; removed 16051430 cable; compliance
Copyright© 2000-2013
MagTek®, Inc.
Printed in the United States of Americ a
Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of MagTek, Inc.
MagTek is a registered trademark of MagTek, Inc. IntelliStripe® is a registered trademark of MagTek, Inc. Torx® is a registered trademark of Textron, Inc.
REVISIONS
updated metal bezel compatibility list; updated drawings in the
updated figures to be more readable; included USB interface
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LIMITED WARRANTY
MagTek warrants that the products sold pursuant to this Agreement will perform in accordance with MagTek’s published specifications. This warranty shall be provided only for a period of one year from the date of the shipment of the product from MagTek (the “Warranty Period”). This warranty shall apply only to the “Buyer” (the original purchaser, unless that entity resells the product as authorized by MagTek, in which event this warranty shall apply only to the first repurchaser).
During the Warranty Period, should this product fail to conform to MagTek’s specifications, MagTek will, at its option, repair or replace this product at no additional charge except as set forth below. Repair parts and replacement products will be furnished on an exchange basis and will be either reconditioned or new. All replaced parts and products become the property of MagTek. This limited warranty does not include service to repair damage to the product resulting from accident, disaster, unreasonable use, misuse, abuse, negligence, or modification of the product not authorized by MagTek. MagTek reserves the right to examine the alleged defective goods to determine whether the warranty is applicable.
Without limiting the generality of the foregoing, MagTek specifically disclaims any liability or warranty for goods resold in other than MagTek’s original packages, and for goods modified, altered, or treated without authorization by MagTek.
Service may be obtained by delivering the product during the warranty period to MagTek (1710 Apollo Court, Seal Beach, CA 90740). If this product is delivered by mail or by an equivalent shipping carrier, the customer agrees to insure the product or assume the risk of loss or damage in transit, to prepay shipping charges to the warranty service location, and to use the original shipping container or equivalent. MagTek wil l retu r n the product, prepaid, via a three (3) day shipping service. A Return Material Authorization (“RMA”) number must accompany all returns. Buyers may obtain an RMA number by contacting Technical Support at (888) 624-8350.
EACH BUYER UNDERSTANDS THAT THIS MAGTEK PRODUCT IS OFFERED AS IS.
MAGTEK MAKES NO OTHER WARRANTY , EXPRESS OR
IMPLIED, AND MAGTEK DISCLAIMS ANY WARRANTY OF ANY OTHER KIND, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
IF THIS PRODUCT DOES NOT CONFORM TO MAGTEK’S SPECIFICATIONS, THE SOLE REMEDY SHALL BE REPAIR OR REPLACEMENT AS PROVIDED ABOVE. MAGTEK’S LIABILITY, IF ANY, SHALL IN NO EVENT EXCEED THE TOTAL AMOUNT PAID TO MAGTEK UNDER THIS AGREEMENT. IN NO EVENT WILL MAGTEK BE LIABLE TO THE BUYER FOR ANY DAMAGES, INCLUDING ANY LOST PROFITS, LOST SAVINGS, OR OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF, OR INABILITY TO USE, SUCH PRODUCT, EVEN IF MAGTEK HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES, OR FOR ANY CLAIM BY ANY OTHER PARTY.
LIMITATION ON LIABILITY EXCEPT AS PROVIDED IN THE SECTIONS RELATING TO MAGTEK’S LIMITED WARRANTY,
MAGTEK’S LIABILITY UNDER THIS AGREEMENT IS LIMITED TO THE CONTRACT PRICE OF THIS PRODUCT.
MAGTEK MAKES NO OTHER WARRANTIES WITH RESPECT TO THE PRODUCT, EXPRESSED OR IMPLIED, EXCEPT AS MAY BE STATED IN THIS AGREEMENT, AND MAGTEK DISCLAIMS ANY IMPLIED WARRANTY, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
MAGTEK SHALL NOT BE LIABLE FOR CONTINGENT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES TO PERSONS OR PROPERTY. MAGTEK FURTHER LIMITS ITS LIABILITY OF ANY KIND WITH RESPECT TO THE PRODUCT, INCLUDING ANY NEGLIGENCE ON ITS PART, TO THE CONTRACT PRICE FOR THE GOODS.
MAGTEK’S SOLE LIABILITY AND BUYER’S EXCLUSIVE REMEDIES ARE STATED IN THIS SECTION AND IN THE SECTION RELATING TO MAGTEK’S LIMITED WARRANTY.
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FCC WARNING STATEMENT
This equipment has been tested and was found to comply with the limits for a Class B digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference with radio communications. However, there is no guarantee that interference will not occur in a particular installation.
FCC COMPLIANCE STATEMENT
This device complies with Part 15 of the FCC Rules. Operation of this device is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
CANADIAN DOC STATEMENT
This digital apparatus does not exceed the Class B limits for radio noise from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la classe B prescrites dans le Réglement sur le brouillage radioélectrique édicté par le ministère des Communications du Canada.
This Class B digital apparatus complies with Canadian ICES-003.
Cet appareil numériqué de la classe B est conformé à la norme NMB-003 du Canada.
CE STANDARDS
Testing for compliance with CE requirements was performed by an independent laboratory. The unit under test was found compliant with standards established for Class B devices.
UL/CSA
This product is recognized per Underwriter Laboratories and Canadian Underwriter Laboratories 1950.
RoHS STATEMENT
When ordered as RoHS compliant, this product meets the Electrical and Electronic Equipment (EEE) Reduction of Hazardous Substances (RoHS) European Directive 2002/95/EC. The marking is clearly recognizable, either as written words like “Pb-free”, “lead-free”, or as another clear symbol ( ).
EMVCo APPROVAL STATEMENT
EMVCo approval of the interface module (IFM) contained in this Terminal shall mean only that the IFM has been tested in accordance with the EMV Level 1 Specifications, Version 4.1, as of the date of testing. EMVCo approval does not under any circumstances include any endorsement or warranty regarding the completeness of the approval process or the functionality, quality or performance of any particular product or service. EMVCo does not warrant any products or services provided by third parties. EMVCo approval does not under any circumstances include or imply any product warranties from EMVCo, including, without limitation, any implied warranties of merchan tab i lity, fitn ess for pu rpos e, or non-infringement, all of which are expressly disclaimed by EMVCo. All rights and remedies regarding products and services, which have received EMVCo approval, shall be provided by the party providing such products or services, and not by EMVCo.
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TABLE OF CONTENTS

SECTION 1. FEATURES AND SPECIFICATIONS .................................................................................... 1
CONFIGURATIONS ................................................................................................................................. 1
ACCESSORIES ........................................................................................................................................ 3
RELATED DOCUMENTS ......................................................................................................................... 3
STANDARD FEATURES .......................................................................................................................... 4
OPTIONS .................................................................................................................................................. 4
SMART CARD INTERFACE .................................................................................................................... 4
MAGNETIC STRIPE READER ................................................................................................................. 4
LATCH ...................................................................................................................................................... 5
ON BOARD SAM INTERFACE ................................................................................................................ 5
SENSING SW IT CH ES .............................................................................................................................. 5
Card Present Switch ............................................................................................................................. 5
Card Seated Switch .............................................................................................................................. 5
Card Latch Switch ................................................................................................................................ 5
TEST LED ................................................................................................................................................. 5
FLASH UPGRADABLE ............................................................................................................................. 5
RS-232 INTERFACE ................................................................................................................................ 6
USB INTERFACE ..................................................................................................................................... 6
SPECIFICATIONS .................................................................................................................................... 6
SECTION 2. INSTALLATION ...................................................................................................................... 9
BEZELS .................................................................................................................................................... 9
International Plastic Bezel .................................................................................................................... 9
International Metal Bezel ...................................................................................................................... 9
North American Plastic Bezel ............................................................................................................... 9
MECHANICAL MOUNTING AND BEZEL S .............................................................................................. 9
Front Flange ....................................................................................................................................... 10
Side Mounting Studs .......................................................................................................................... 10
Side Mounting Holes .......................................................................................................................... 10
ELECTRICAL CONNECTIONS .............................................................................................................. 12
Connectors ......................................................................................................................................... 12
Host Connector - RS-232 ................................................................................................................... 12
Host Connector - USB ........................................................................................................................ 12
Power-Fail Capacitor Connector ........................................................................................................ 12
Contactless Installation ...................................................................................................................... 13
Antenna Installation ............................................................................................................................ 15
Accessing SAM Module ..................................................................................................................... 17
RS-232 Cable ..................................................................................................................................... 17
USB Cable .......................................................................................................................................... 18
Power Supply ..................................................................................................................................... 18
APPENDIX A. OPTIONS ........................................................................................................................... 21
CARD LATCH OPTION .......................................................................................................................... 21
POWER-FAIL LATCH RELEASE OPTION ............................................................................................ 22
GATE OPTION ....................................................................................................................................... 23
APPENDIX B. BEZEL CONFIGURATION AND MOUNTING .................................................................. 25
INTERNATIO NAL PLASTIC BEZEL MOUNTING .................................................................................. 25
INTERNATIONAL METAL BEZ EL MO UN TING ..................................................................................... 27
Compatibility ....................................................................................................................................... 27
NORTH AMERICAN PLASTIC BEZEL MOUNTING .............................................................................. 29
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Figure 1-1. IntelliStripe 65, Front View ------------------------------------------------------------------------------------ viii Table 1-1. Specifications -------------------------------------------------------------------------------------------------------- 7 Figure 2-1. Chassis Mounting Features ----------------------------------------------------------------------------------- 10 Figure 2-2. Dimensions For Mounting ------------------------------------------------------------------------------------- 11 Figure 2-3. Power and Communication Connections ------------------------------------------------------------------ 12 Figure 2-4. Fully Equipped Contactless Reader with Antenna in Bezel ------------------------------------------- 13 Figure 2-5. Installing Contactless Module on Contactless Ready Model ----------------------------------------- 14 Figure 2-6. Contactless Module Installed --------------------------------------------------------------------------------- 15 Figure 2-7. Using External Antenna with LEDs (Ribbon Cable) ----------------------------------------------------- 16 Figure 2-8. Using External Antenna without LEDs (Coax Cable) --------------------------------------------------- 16 Figure 2-9. Removing Contactless Module to Access SAM Socket ------------------------------------------------ 17 Figure 2-10. RS-232 Cable --------------------------------------------------------------------------------------------------- 18 Table 2-1. Pin List for RS-232 IntelliStripe 65 Cable ------------------------------------------------------------------- 18 Figure 2-11. Power Supply --------------------------------------------------------------------------------------------------- 19 Figure A-1. Card Latch Assembly ------------------------------------------------------------------------------------------ 21 Figure A-2. Latch Release Capacitor -------------------------------------------------------------------------------------- 22 Figure A-3. Gate Assembly--------------------------------------------------------------------------------------------------- 23 Figure B-1. Flanges for International Bezel Mounting ----------------------------------------------------------------- 25 Figure B-2. International Plastic Bezel Mounting ----------------------------------------------------------------------- 26 Table B1. Examples of Configurations Compatible with the Metal Bezel ----------------------------------------- 27 Table B2. Examples of Configurations Not Compatible with the Metal Bezel------------------------------------ 27 Figure B-3. International Metal Beze l Mounti ng ------------------------------------------------------------------------- 28 Figure B-4. North American Plastic Bezel Mounting ------------------------------------------------------------------- 30 Figure B-5. Small Cutout Bezel (1) ----------------------------------------------------------------------------------------- 31 Figure B-6. Small Cutout Bezel (2) ----------------------------------------------------------------------------------------- 32 Figure B-7. Small Cutout Bezel (3) ----------------------------------------------------------------------------------------- 33 Figure B-8. Small Cutout Bezel (4) ----------------------------------------------------------------------------------------- 34 Figure B-9. Small Cutout Bezel (5) ----------------------------------------------------------------------------------------- 35 Figure B-10. Head-Side Bezel Bracket ------------------------------------------------------------------------------------ 36 Figure B-11. North American Plastic Bezel with LED Cutout (1) ---------------------------------------------------- 37 Figure B-12. North American Plastic Bezel with LED Cutout (2) ---------------------------------------------------- 38

FIGURES and TABLES

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Figure 1-1. IntelliStripe 65, Front View
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SECTION 1. FEATURES AND SPECIFICATIONS

The IntelliStripe 65™ Insertion Reader, shown in Figure 1-1, performs the following major functions:
Reads magnetic stripe cards
Communicates with ISO smart cards and many popular memory cards
Supports one on-board SAM (Security Access Module)
Includes an integrated USB interface
Optionally supports Contactless Smart Card communication
The Reader communicates to a host using an RS-232 or USB interface with a defined protocol and command set. The 3-track Reader has an industry standard mechanical footprint. The IntelliStripe 65 is designed for self-service applications such as pay telephones, vending machines, kiosks, and fuel pumps.

CONFIGURATIONS

Unless otherwise specified below, all of the IntelliStripe 65 readers include the following capabilities:
USB and RS-232 interface
Smart Card connector with 8-contacts
Single SAM socket
Security Gate
Card retention latch with power fail release
Single 3-track head
Bezel with built-in red/green LED
See Appendix A for a description of the options. Part numbers for the basic configurations are shown in the following table.
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IntelliStripe 65, USB/RS-232 Insertion Reader
2
Number
21165042
North American Plastic Bezel
21165043
No security gate; no latch ; North American Plastic Bezel
21165044
Contactless smart card ready*; International Plastic Bezel
21165046
Same as 21165044 but with Contactless smart card module and antenna installed
metal bezel)
21165048
International Plastic Bezel
configuration—suitable for metal bezel)
21165052
No gate; no latch, no bezel (front and side mounting configuration—suitable for metal bezel)
21165053
No bezel (front and side mounting configuration—suitable for metal bezel)
21165055
Side mounting, MagnePrint , Bezel with LED
21165056
Single 3-track head with ground lug; North American Plastic Bezel
21165058
Contactless smart card ready*; North American Plastic Bezel
21165059
Same as 21165048 but without latch
21165062
Same as 21165053 but with 10” ground wire and lug on head frame
21165063
Same as 21165052 but with 6” ground wire and lug on head frame
21165064
Same as 21165043 but with 6” ground wire and lug on head frame
21165065
Same as 21165051 but with Card Present switch installed
21165067
No latch, no bezel (front and side mounting configuration—suitable for metal bezel)
21165068
Same as 21165046 but with SAM socket on Contactless Module
21165069
Same as 21165056 b ut with metal bezel
21165070
Encrypting IntelliHead, International Plastic Bezel
21165071
Same as 21165070 but with Contactless smart card module and antenna
21165078
Same as 21165053 but Contactless smart card ready*
Part
21165047 Contactless smart card ready*; no bezel (front and side mounting configuration—suitable for
21165051 No latch (but motor is supplied for tamper protection); no bezel (front and side mounting
Description
*
Contactless module is included but antenna and cable must be ordered separately
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Section 1. Features and Specifications
3
Part
Number
power jack
16051433
USB-A to USB mini-B cable (gray)
30037472
Demo Software, IntelliStripe Picture Demo (CD)
30037473
MagTek MCP Drivers (CD)
51300004
OTI Contactless communication module (mounts on “Contactless Ready” models
51300005
OTI Contactless antenna with LEDs (must be mounted away from IntelliStripe 65 bezel)
51300006
OTI coax antenna cable – 30cm (does not support LEDs)
51300007
OTI ribbon antenna cable – 19cm (supports LEDs)
51300012
Same as 51300004 but with SAM socket
Power Supply – Auto-ranging 100V-250V, regulated, 12VDC, 2.5mm plug. Requires adapter applications.
Power Outlet Adapter/Cord for North American applications (used with part number
64300080)
99510015
Demo Software, IntelliStripe Picture Demo (Web – ref www.magtek.com)
99510016
MagTek MCP Drivers (Web – ref www.magtek.com)
Part Number
Description
99875161
IntelliStripe 65, Command Reference Manual
99875163
MCP, Serial Transport Protocol Reference Manual
99875164
MagTek Communication Protocol, Driver Reference Manual

ACCESSORIES

Other part numbers that may be shipped with the unit include the following:
Description
16051408
64300080
71100001
RS232 / Power cable 6 foot, IntelliStripe 65 host port to 9-pin D female RS232 and 2.5mm
to mate with power outlet; use Adapter/Power Cord (P/N 71100001) for North American

RELATED DOCUMENTS

This document (P/N 99875339) is from a hardware perspective only. Other MagTek documents that cover the command set, communications protocol, and API (Application Program Interface) are as follows:
ISO Documents: 7810, 7811, 7816 are available from ANSI at: Phone: 212-642-4900 or www.ansi.org
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