MagTek 99875141 User Manual

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IntelliStripe 65

RS-232 INSERTION READER

TECHNICAL REFERENCE MANUAL

Manual Part Number: 99875141 Rev 19

AUGUST 2010

REGISTERED TO ISO 9001:2008

1710 Apollo Court

Seal Beach, CA 90740

Phone: (562) 546-6400

FAX: (562) 546-6301

Technical Support: (651) 415-6800

www.magtek.com

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Number

10 Feb 00

Initial Release

06 Mar 00

Section 1, RS-232 Interface, to baud rates add: 28800.

24 Mar 00

Section 1, edited and added material to first paragraph. Added configurations and part numbers.

Added Appendix B. Bezel.

23 Aug 00

Section 1, Specifications, all dimensions, weights, and temp changed, to listing US in. to 79 in.

29 Nov 00

Changed fonts in Figures A-1, A-2, A-4, and A-5 in order to convert from the Word does not work in Acrobat 4.0.

18 Dec 00

Section 2: Changed 7-pin connector to reflect pin numbers and locking tabs; fit of unit.

03 May 01

Editorial changes throughout. Front Matter: Changed RMA address in Warranty to

American.

22 Jun 01

Section 2: Added International Metal Bezel description. Appendix B: Added LED of North American Bezel with cutout.

27 Jul 01

Front Matter, Agency page: Editorial changes to CE and UL, CUL.

2 May 02

Section 1: Added JIS to Specifications.

24 Jun 02

Removed all References to Fraud Detect.

07 Aug 02

Sec 1: Added statement for custom configuration, added ISO to reference documents; Sec 2, added IEC connector for pwr supply.

15 Nov 02

Appendix B: Added compatibility for International Metal Bezel.

16 May 03

Front Matter: added ISO line to logo, changed Tech Support phone number, added new warranty statement.

21 Apr 04

Appendix B, International Metal Bezel Mounting: added description of Phillips or Torx®.

Fig B-11.

15 Jul 10

Updated limited warranty and agency approvals; changed minimum temperature from -40°C to -20°C; removed references to SAM Ranch

MagTek®, Inc.

Printed in the United States of Americ a

Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of MagTek, Inc.

MagTek is a registered trademark of MagTek, Inc. IntelliStripe® is a registered trademark of MagTek, Inc. Torx® is a registered trademark of Textron, Inc.

REVISIONS

Rev

4 12 May 00 Added description to Section 1, Configurations. Also, Accessories, added AC

Date Notes

Autoranging Regulator P/N 64300080 and deleted P/Ns 64300077 and 6430079.

first and metric last and in ( ); editorial. Appendix A, changed capacitor wire from 72

document to an Acrobat 4.0 PDF document. The font worked in Acrobat 3.0 but

Appendix B: changed panel opening in Figure B-2 to reflect new values for proper

8 01 Jan 01 Front Matter: Changed copyright date; Changed Warranty from 90 days to one

year; Added EMVCo Approval Statement to agency statements. 20801, changed Agency Statement to Class B, and EMVCO to Level 1. Appendix

B. Added Small-cutout Drawings. Changed bezel names to International and North

cutout in North American Bezel. Added drawings of Metal Bezel. Added drawings

18 23 Jun 04 Editorial throughout. Sec 1, Added US B Po wer Cab le, CDs for drivers, and

Internet P/Ns for downloads. Added USB description and use. Appendix B, Added

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LIMITED WARRANTY

MagTek warrants that the products sold pursuant to this Agreement will perform in accordance with MagTek’s published specifications. This warranty shall be provided only for a period of one year from the date of the shipment of the product from MagTek (the “Warranty Period”). This warranty shall apply only to the “Buyer” (the original purchaser, unless that entity resells the product as authorized by MagTek, in which event this warranty shall apply only to the first repurchaser).

During the Warranty Period, should this product fail to conform to MagTek’s specifications, MagTek will, at its option, repair or replace this product at no additional charge except as set forth below. Repair parts and replacement products will be furnished on an exchange basis and will be either reconditioned or new. All replaced parts and products become the property of MagTek. This limited warranty does not include service to repair damage to the product resulting from accident, disaster, unreasonable use, misuse, abuse, negligence, or modification of the product not authorized by MagTek. MagTek reserves the right to examine the alleged defective goods to determine whether the warranty is applicable.

Without limiting the generality of the foregoing, MagTek specifically disclaims any liability or warranty for goods resold in other than MagTek’s original packages, and for goods modified, altered, or treated without authorization by MagTek.

Service may be obtained by delivering the product during the warranty period to MagTek (1710 Apollo Court, Seal Beach, CA 90740). If this product is delivered by mail or by an equivalent shipping carrier, the customer agrees to insure the product or assume the risk of loss or damage in transit, to prepay shipping charges to the warranty service location, and to use the original shipping container or equivalent. MagTek will return the product, prepaid, via a three (3) day shipping service. A Return Material Authorization (“RMA”) number must accompany all returns. Buyers may obtain an RMA number by contacting Technical Support at (888) 624-8350.

EACH BUYER UNDERSTANDS THAT THIS MAGTEK PRODUCT IS OFFERED AS IS.

MAGTEK MAKES NO OTHER WARRANTY , EXPRESS OR

IMPLIED, AND MAGTEK DISCLAIMS ANY WARRANTY OF ANY OTHER KIND, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

IF THIS PRODUCT DOES NOT CONFORM TO MAGTEK’S SPECIFICATIONS, THE SOLE REMEDY SHALL BE REPAIR OR REPLACEMENT AS PROVIDED ABOVE. MAGTEK’S LIABILITY, IF ANY, SHALL IN NO EVENT EXCEED THE TOTAL AMOUNT PAID TO MAGTEK UNDER THIS AGREEMENT. IN NO EVENT WILL MAGTEK BE LIABLE TO THE BUYER FOR ANY DAMAGES, INCLUDING ANY LOST PROFITS, LOST SAVINGS, OR OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF, OR INABILITY TO USE, SUCH PRODUCT, EVEN IF MAGTEK HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES, OR FOR ANY CLAIM BY ANY OTHER PARTY.

LIMITATION ON LIABILITY EXCEPT AS PROVIDED IN THE SECTIONS RELATING TO MAGTEK’S LIMITED WARRANTY,

MAGTEK’S LIABILITY UNDER THIS AGREEMENT IS LIMITED TO THE CONTRACT PRICE OF THIS PRODUCT.

MAGTEK MAKES NO OTHER WARRANTIES WITH RESPECT TO THE PRODUCT, EXPRESSED OR IMPLIED, EXCEPT AS MAY BE STATED IN THIS AGREEMENT, AND MAGTEK DISCLAIMS ANY IMPLIED WARRANTY, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

MAGTEK SHALL NOT BE LIABLE FOR CONTINGENT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES TO PERSONS OR PROPERTY. MAGTEK FURTHER LIMITS ITS LIABILITY OF ANY KIND WITH RESPECT TO THE PRODUCT, INCLUDING ANY NEGLIGENCE ON ITS PART, TO THE CONTRACT PRICE FOR THE GOODS.

MAGTEK’S SOLE LIABILITY AND BUYER’S EXCLUSIVE REMEDIES ARE STATED IN THIS SECTION AND IN THE SECTION RELATING TO MAGTEK’S LIMITED WARRANTY.

iii

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FCC WARNING STATEMENT

This equipment has been tested and was found to comply with the limits for a Class B digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference with radio communications. However, there is no guarantee that interference will not occur in a particular installation.

FCC COMPLIANCE STATEMENT

This device complies with Part 15 of the FCC Rules. Operation of this device is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

CANADIAN DOC STATEMENT

This digital apparatus does not exceed the Class B limits for radio noise from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.

Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la classe B prescrites dans le Réglement sur le brouillage radioélectrique édicté par le ministère des Communications du Canada.

This Class B digital apparatus complies with Canadian ICES-003.

Cet appareil numériqué de la classe B est conformé à la norme NMB-003 du Canada.

CE STANDARDS

Testing for compliance with CE requirements was performed by an independent laboratory. The unit under test was found compliant with s tandards established for Class B devices.

UL/CSA

This product is recognized per Underwriter Laboratories and Canadian Underwriter Laboratories 1950.

RoHS STATEMENT

When ordered as RoHS compliant, this product meets the Electrical and Electronic Equipment (EEE) Reduction of Hazardous Substances (RoHS) European Directive 2002/95/EC. The marking is clearly recognizable, either as written words like “Pb-free”, “lead-free”, or as another clear symbol ( ).

EMVCo APPROVAL STATEMENT

EMVCo approval of the interface module (IFM) contained in this Terminal shall mean only that the IFM has been tested in accordance with the EMV Level 1 Specifications, Version 3.1.1, as of the date of testing. EMVCo approval does not under any circumstances include any endorsement or warranty regarding the completeness of the approval process or the functionality, quality or performance of any particular product or service. EMVCo does not warrant any products or services provided by third parties. EMVCo approval does not under any circumstances include or imply any product warranties from EMVCo, including, without limitation, any implied warranties of merch antab i li ty, fitn ess for purp os e, or non-infringement, all of which are expressly disclaimed by EMVCo. All rights and remedies regarding products and services, which have received EMVCo approval, shall be provided by the party providing such products or services, and not by EMVCo.

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SECTION 1. FEATURES AND SPECIFICATIONS ..................................................................................... 1

CONFIGURATIONS .................................................................................................................................. 1

ACCESSORIES ........................................................................................................................................ 1

RELATED DOCUMENTS ......................................................................................................................... 2

STANDARD FEATURES .......................................................................................................................... 2

OPTIONS .................................................................................................................................................. 3

SMART CARD INTERFACE ..................................................................................................................... 3

MAGNETIC STRIPE READER ................................................................................................................. 3

LATCH ....................................................................................................................................................... 3

ON BOARD SAM INTERFACE ................................................................................................................. 4

SENSING SW IT CH ES .............................................................................................................................. 4

Card Present Switch ............................................................................................................................. 4

Card Seated Switch .............................................................................................................................. 4

Card Latch Switch ................................................................................................................................. 4

TEST LED ................................................................................................................................................. 4

EXTERNAL LED PORT ............................................................................................................................ 4

FLASH UPGRADABLE ............................................................................................................................. 5

RS-232 INTERFACE ................................................................................................................................. 5

USB INTERFACE...................................................................................................................................... 5

SPECIFICATIONS .................................................................................................................................... 5

SECTION 2. INSTALLATION ...................................................................................................................... 7

BEZELS ..................................................................................................................................................... 7

International Plastic Bezel ..................................................................................................................... 7

International Metal Bezel ...................................................................................................................... 7

North American Plastic Bezel ............................................................................................................... 7

MECHANICAL MOUNTING AND BEZEL S .............................................................................................. 7

Front Flange .......................................................................................................................................... 8

Side Mounting Studs ............................................................................................................................. 8

Side Mounting Holes ............................................................................................................................. 8

ELECTRICAL CONNECTIONS .............................................................................................................. 10

Connectors and LEDs ......................................................................................................................... 10

RS-232 Cable...................................................................................................................................... 10

USB Cable .......................................................................................................................................... 11

Power Supply ...................................................................................................................................... 12

Host Connector, 7-Pin ......................................................................................................................... 13

Power-Fail Capacitor Connector, 2-Pin .............................................................................................. 13

APPENDIX A. OPTIONS ........................................................................................................................... 15

SMART CARD OPTION .......................................................................................................................... 15

CARD LATCH OPTION .......................................................................................................................... 16

POWER-FAIL LATCH RELEASE OPTION ............................................................................................ 17

GATE OPTION ........................................................................................................................................ 18

APPENDIX B. BEZEL CONFIGURATION AND MOUNTING ................................................................... 19

INTERNATIO NAL PLASTIC BEZEL MOUNTING .................................................................................. 19

INTERNATIONAL METAL BEZEL MO UN T I NG ..................................................................................... 21

Compatibility........................................................................................................................................ 21

NORTH AMERICAN PLASTIC BEZEL MOUNTING .............................................................................. 23

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FIGURES and TABLES

Figure 1-1. IntelliStripe 65, Front and Rear Views --------------------------------------------------------------------- viii Table 1-1. Specifications ------------------------------------------------------------------------------------------------------- 6 Figure 2-1. Chassis Mounting Features ------------------------------------------------------------------------------------ 8 Figure 2-2. Dimensions for Mounting --------------------------------------------------------------------------------------- 9 Figure 2-3. Connector and LED Locations -------------------------------------------------------------------------------- 10 Figure 2-4. RS-232 Cable, P/N 16051408 -------------------------------------------------------------------------------- 11 Table 2-1. Pin List for RS-232 IntelliStripe 65 Cable ------------------------------------------------------------------- 11 Figure 2-5. USB Cable, P/N 16051425 ------------------------------------------------------------------------------------ 11 Table 2-2. Pin List for USB IntelliStripe 65 Connectors, P/N 16051425 -------------------------------------------- 12 Figure 2-6. Power Supply ----------------------------------------------------------------------------------------------------- 12 Figure 2-6. Host connector Location and Pin Numbers --------------------------------------------------------------- 13 Figure A-1. Smart Card Landing Contact Assembly -------------------------------------------------------------------- 15 Figure A-2. Card Latch Assembly ------------------------------------------------------------------------------------------- 16 Figure A-3. Latch Release Capacitor -------------------------------------------------------------------------------------- 17 Figure A-4. Gate Assembly --------------------------------------------------------------------------------------------------- 18 Figure B-1. Flanges for International Bezel Mounting ------------------------------------------------------------------ 19 Figure B-2. International Plastic Bezel Mounting ------------------------------------------------------------------------ 20 Table B1. Examples of Configurations Compatible with the Metal Bezel ------------------------------------------ 21 Table B2. Examples of Configurations Not Compatible with the Metal Bezel ------------------------------------ 21 Figure B-3. International Metal Bezel Mou nti ng ------------------------------------------------------------------------- 22 Figure B-4. North American Plastic Bezel Mounting ------------------------------------------------------------------- 24 Figure B-5. North American Plastic Bezel Dimensions (1) ------------------------------------------------------------ 25 Figure B-6. North American Plastic Bezel Dimensions (2) ------------------------------------------------------------ 26 Figure B-7. Guide-Side Bezel Bracket ------------------------------------------------------------------------------------- 27 Figure B-8. Head-Side Bez el Brac k et -------------------------------------------------------------------------------------- 28 Figure B-9. North American Plastic Be ze l with LED C utout (1) ------------------------------------------------------ 29 Figure B-10. North American Plastic Bezel with LED Cutout (2) ---------------------------------------------------- 30

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vii viii

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Figure 1-1. IntelliStripe 65, Front and Rear Views

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SECTION 1. FEATURES AND SPECIFICATIONS

The IntelliStripe 65TM Insertion Reader, shown in Figure 1-1, performs the following major functions:

• Reads magnetic stripe cards

• Communicates with ISO smart cards and many popular memory cards

• Supports one on-board SAM (Security Access Module)

The Reader communicates to a host using an RS-232 or USB interface with a defined protocol and command set. The Reader has an industry standard mechanical footprint. The IntelliStripe 65 is designed for self-service applications such as pay telephones, vending machines, kiosks, and fuel pumps.

CONFIGURATIONS

Part numbers for the basic configurations are as follows:

21165003 Single Head Unit, Mag Head position opposite Smart Card Contacts 21165004 Dual Head Unit, Mag Head positions both sides

Both configurations have the following options: Chassis Mount Front/Side, 8 Smart Card Contacts, Gate Assembly, Card Latch with Release, 3 Tracks on the Mag-Stripe, Plastic Bezel, Card Present Switch.

For custom configurations, see Appendix A, Options, or contact your MagTek sales rep or the factory.

ACCESSORIES

Other part numbers that may be shipped with the unit are as follows:

• RS232 / Power cable − 6 foot, IntelliStripe 65 host port to 9-pin D female RS232 and 2.5mm

power jack, part number 16051408

• USB / Power cable – 6 foot, IntelliStripe 65 host port to USB-A and 2.5 mm power jack, part

number 16051425

• Power Supply – Autoranging 100V-250V, regulated, 12VDC, 2.5mm plug, part number

64300080. Requires adapter to mate with power outlet; use Adapter/Power Cord part number 71100001 for North American applications.

• Power Outlet Adapter/Cord, part number 71100001, for North American applications (must

be used with part number 64300080)

• Drivers, MCP, CD, part number 30037473 (or 99510016 from MagTek.com)

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IntelliStripe 65, RS-232 Insertion Reader

• Demo Software, IntelliStripe Picture Demo, CD, part number 30037472 (or 99510015 from

MagTek.com)

• Communications Software, MCP3 Program, 2-disk set, part number 30037442

ST ANDARD FEATURES

Standard features of the IntelliStripe 65 are as follows:

• Three different Chassis styles and three different bezel styles allow for optimized mounting

and integration

• Rugged–High impact plastic with read heads attached to beam mounts

• Vandal Resistant–Open chassis design provides superior debris clearing; half-card drop-out

allows half-size credit cards and coins to be cleared from insert channel

• RS232 or USB interface

• On board intelligence for transporting large blocks of data using a defined protocol and

command set

• Tes t LED

• External LED port

• Optional Cutout in Bezel for LED

• Flash upgradable

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Section 1. Features and Specifications

OPTIONS

Any or none of the options listed may be selected:

• Smart Card Contacts (8 or 16) for reading both ISO and CP8/AFNOR contact locations

• Mag-stripe can be configured to support all popular track combinations

• Single or Dual Heads for mag-stripe reading − Optimizes card orientation for easier customer

use

• Front Card Gate prevents coins, dust, moisture, and debris, from entering the unit–opens only

when ISO-size card enters the unit

• Card Latch physically latches the card inside the Reader ensuring optimum conditions for a

smart card interface session

• Power-Fail Latch Release Mechanism–In case of a power failure, the latch releases the card

automatically (requires external capacitor)

• On board SAM (Security Access Module)

• External SAM port for optionally adding up to six external SAMs

• Drivers available for Windows 95, 98, and NT

SMART CARD INTERFACE

The Reader can provide connections to all 16 ICC contacts as defined by ISO and CP8/AFNOR specifications. The Reader supports ISO7816 T=0 and T=1 cards not requiring VPP, with a speed range of 9600 bps to 115200 bps. It also supports a variety of common memory card types. See IntelliStripe 65 Command Reference Manual, Part Number 99875161, for more details.

MAGNETIC STRIPE READER

The Reader can read up to three tracks of magnetic stripe card data. The Mag-stripe can be configured to support all popular track combinations. Single or Dual Heads for mag-stripe reading optimizes card orientation for easier customer use. See IntelliStripe 65 Command Reference Manual, Part Number 99875161, for more details.

LATCH

The Reader contains a latch that can be used to prevent the user from withdrawing the card prematurely. See IntelliStripe 65 Command Reference Manual, Part Number 99875161, for more details.

The power fail unlatch option disengages the latch during a power failure. This option is triggered when the power to the reader fails. An external backup capacitor is required for this option to function. This capacitor can be connected to the reader through a header on the board.

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IntelliStripe 65, RS-232 Insertion Reader

ON BOARD SAM INTERFACE

The Reader provides a socket for one on board SAM. The SAMs comply to ISO 7816-3 (1997) electrical requirements and do not require V

T=0 and T=1 are fully supported with a speed

PP.

range from 9600 bps to 115200 bps. See IntelliStripe 65 Command Reference Manual, Part Number 99875161, for more details.

SENSING SWITCHES

The Reader contains three sensing switches, card present, card seated, and card latch.

Card Present Switch

A snap-action switch operates by the spring-loaded card guide at the entrance of the Reader. The switch is actuated when the card is inserted into the card slot. See IntelliStripe 65 Command Reference Manual, Part Number 99875161, for more details.

Card Seated Switch

A snap-action switch is operated when a card is fully inserted into the Reader (card is at the fully rearward position). See IntelliStripe 65 Command Reference Manual, Part Number 99875161, for more details.

Card Latch Switch

A snap-action switch is operated by the latch mechanism. See IntelliStripe 65 Command Reference Manual, Part Number 99875161, for more details.

TEST LED

The Test LED is shown in Section 2, Figure 2-3. When the unit is powered up, the Test LED will blink green. This indicates that the unit is in its standard operating mode.

EXTERNAL LED PORT

The External LED Port is shown in Section 2, Figure 2-3. This port is provided so that a bicolor LED can be added to the bezel or elsewhere on the unit. This LED is shown as red/green but can be any color. The port provides two anode signals and a common cathode signal. The LED is biased with 5 volts and current limited in each anode with 470ohm resistors. See IntelliStripe 65, Command Reference Manual, Part Number 99875161, for more details.

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Section 1. Features and Specifications

FLASH UPGRADABLE

The unit's firmware is in-system Flash Upgradable. This allows the unit to be upgraded to new smart card specifications.

RS-232 INTERFACE

The unit communicates to the host through an RS-232 interface. The device uses 8 data bits, 1 stop bit, even parity. The unit can automatically sync to baud rates 9600, 14400, 19200, 28800 38400, and 57600. See MCP Driver Reference Manual, Part Number 99875164, and MCP Serial Transport Protocol Reference Manual, Part Number 99875163, for more details.

USB INTERFACE

The IntelliStripe 65 can communicate with a PC via a USB connection by using the MagTek USB conversion cable (P/N 16051425). When this cable is attached to the PC, the corresponding MagTek USB driver will be required. This driver can be obtained from

www.magtek.com in the Support | Software | Programming Tools section. Copy these files to a

location on your hard disk. When the IntelliStripe 65 cable is attached, follow the prompts on the screen to browse to the location where the USB driver files have been copied.

After installation, the IntelliStripe 65 will be available as a virtual COM port. The actual COM port number can be obtained by opening the Windows Device Manager and clicking on the plus (+) sign next to Ports (COM & LPT). When using the MCP driver, you will define an instance referring to this port. See MCP Driver Reference Manual, Part Number 99875164, and MCP Serial Transport Protocol Reference Manual, Part Number 99875163, for more details.

SPECIFICATIONS

Specifications for the Reader are listed in Table 1-1.