Magnum Venus Plastech SUPER PRO GUN II User Manual
SUPER PRO GUN &
SUPER PRO GUN II
MAGNUM VENUS PRODUCTS
Maintenance & Repair Manual
Part No. M6707-1-1
Revision 04.14.01
SUPER PRO GUN &
SUPER PRO GUN II
SUPER PRO GUN & SUPER PRO GUN II
Maintenance & Repair
Corporate HQ & Mfg.
Phone: (727) 573-2955
Fax: (727) 571-3636
Email: info@magind.com
Web: www .magind.com
© 2001 Magnum Venus Product s Manual Part No: M6707-1-1
SUPER PRO GUN &
SUPER PRO GUN II
Manufacturing
Phone: (253) 854-2660 (800) 448-6035
Fax: (253) 854-1666
Email: info@venusmagnum.com
Web: www .venusmagnum.com
T able of Contents
SUPER PRO GUN & SUPER PRO GUN II
Maintenance & Repair
KNOW YOUR GUN
Repair Kits in Detail for Super Pro Gun & Super Pro Gun II
CHAPTER 1 - ASSEMBL Y INSTRUCTIONS
Assembly Instructions for Super Pro Gun II Actuator
CHAPTER 2 - ASSEMBL Y INSTRUCTIONS
Assembly Instructions for Super Pro Gun II Handle
CHAPTER 3 - ASSEMBL Y INSTRUCTIONS
Assembly Instructions for Super Pro Gun II Block
CHAPTER 4 - ASSEMBL Y INSTRUCTIONS
Assembly Instructions for Super Pro SuperCutter
CHAPTER 5 - DISASSEMBL Y INSTRUCTIONS
Disassembly Instructions for Super Pro Gun II Actuator
CHAPTER 6 - DISASSEMBL Y INSTRUCTIONS
Disassembly Instructions for Super Pro Gun II Handle
CHAPTER 7 - DISASSEMBL Y INSTRUCTIONS
Disassembly Instructions for Super Pro Gun II Block
CHAPTER 8 - DISASSEMBL Y INSTRUCTIONS
Disassembly Instructions for Super Pro SuperCutter
CHAPTER 9 - ASSEMBL Y DRAWINGS
SUPER PRO GUN &
SUPER PRO GUN II
SUPER PRO GUN Repair Kit
NOTE
T o order the correct repair kit, refer to the gun handle before ordering parts.
NOTE
A Turbulent Mixer is not used
in FIT™ configurations.
SUPER PRO GUN &
SUPER PRO GUN II
SUPER PRO GUN II Repair Kit
NOTE
The Super Pro Gun II is identified by either the blue handle or (on earlier
versions) by the #2 stamped on the handle side.
SUPER PRO GUN &
SUPER PRO GUN II
Chapter
1
SUPER PRO GUN
Actuator Assembly 5106-01-01
See Figs. 9.1 & 9.2 for exploded schematic drawings
1. Install the 7301-3-020 (O-Ring) onto the 5106-7-1 (Actuator
Piston) and the two 5106-4-1 (Cylinder Caps)
2. Using 6706-3-1 (Pro Gun Oil), lightly coat the Inside of the
5106-1-01 (Cylinder Body) and the 5106-7-1 (Actuator Piston).
3. Install the 5106-5-1 (Actuator Bushing) into the 5106-7-1 (Actuator
Piston).
4. Push the 5106-7-1 (Actuator Piston) into the 5106-1-01 (Cylinder
Body) through the long end. See Fig. 1.1
Fig. 1.1
SUPER PRO GUN &
SUPER PRO GUN II
1
NOTE
The Piston should be inserted “bushing end first”, with the bushing on the top
side of center.
5. Install the two 5106-4-1 (Cylinder Caps).
6. Place the 5106-2-1 (Actuator Seal) over the 5106-1-01 (Cylinder Body)
so the Mounting screw holes line up.
7. Place the 5104-00-01 (Gun Block Assembly) onto the 5106-2-1 (Actuator
Seal.
NOTE
The 5104-11-1 (Actuating Stem) must be inserted into the 5106-5-1
(Bushing) located in the 5106-7-1 (Actuating Piston).
8. Secure the 5104-00-01 (Gun Block Assembly) onto the 5106-01-01 (Gun
Actuator) with the four 5106-6-1 (Mounting Screws) and the 5106-3-1
(Mounting Seals).
2
SUPER PRO GUN &
SUPER PRO GUN II
Chapter
2
SUPER PRO GUN
Handle Assembly
See Figs. 9.3 & 9.4 for exploded schematic drawings
1. Carefully install the 5105-9-1 (Trigger Nut Seal) over the
5105-10-1 (Trigger Nut).
2. Coat the 7304-4-1 (Lip Seal) with 6706-3-1 (Pro Gun Oil), and
push it into the 5105-10-1 (Trigger Nut).
Once in place the spring of the 7304-4-1 (Lip Seal) should be facing out.
3. Screw the 5105-10-1 (Trigger Nut) into the 5105-1-1 (Gun Handle),
and tighten. Coat the 5105-14-1 (Trigger S tem) with 6706-3-1 (Pro
Gun Oil) and install from the inside cavity of the 5105-1-1 (Gun
Handle) through the 5101-10-1 (Trigger Nut).
4. Place the 5105-15-01 (Pivot Plate) into the slot in the
5105-1-1 (Gun Handle Assembly), and push the 7203-4-9 (Slotted
Spring Pin) located on the back side of the 5105-16-1 (Trigger) into
the hole in the 5105-14-1 (Trigger S tem). Line up the 5105-15-2
(Pivot Plate Bushing) to the lower pivot hole in the Gun Handle,
insert the 7102-10-12 (Slotted Flat Head Screw) and tighten.
5105-00-01
NOTE
When installing the Trigger Assembly the 5105-8-1 (Trigger Lock) must be in
the “down” position.
SUPER PRO GUN &
SUPER PRO GUN II
NOTE
3
5. Set the 9203-2-1 (Compression Spring) into the spring seat
located in the upper cavity of the 5105-1-1 (Gun Handle).
6. Place the small pinhole in the 5105-3-1 (Slide Valve) over the pin
through the 5105-14-1 (Trigger Stem), and push down
compressing the spring into the handle cavity.
7. Place the 5105-4-1 (Porting Plate Gasket) over the screws,
matching the slot to the slot in the 5105-1-1 (Gun Handle).
8. Lightly lubricate the flat side of the 5105-5-1 (Porting Plate) with
6706-3-1 (Pro Gun Oil) and push it over the 5105-3-1 (Slide Valve)
keeping the Slide Valve connected to the 7203-4-9 (Slotted Spring
Pin) in the 5105-14-1 (Trigger S tem).
NOTE
The slot in the side of the 5105-5-1 (Porting Plate) must line up with the slot
in the 5105-1-1 (Gun Handle).
9. Set the 5105-6-1 (Toggle W asher) into the washer seal seat of the
5105-5-1 (Porting Plate) large side down.
10. Set the 5105-7-1 (Cylinder Gasket) over the screws, matching the
slots in the 5105-5-1 (Porting Plate)
11. Carefully position the 5106-00-01 (Gun Actuator Assembly) over
the 5105-00-01 (Gun Handle Assembly) and fasten with the two
5105-12-1 (Front Screws) and the 5105-13-1 (Rear Screws).
12. If necessary , adjust the 5105-8-1 (T rigger Lock) by pulling the
5105-16-1 (Trigger) to “full out”, then flip the T rigger Lock up until it
hits the smallest part of the 5105-11-1 (T rigger Lock Screw).
Loosen the 7102-6-4 (Socket Cup Point Set Screw) and adjust the
Trigger Lock Screw until it clears with minor interference. The locking
legs on the T rigger Lock Screw must be vertical. The T rigger Lock
should lock the trigger in both the open and closed position. Once
adjusted, tighten the 7102-6-4 (Socket Cup Point Set Screw).
13. With the two 7102-8-8 (Slotted Pan Head Screws), mount the
5105-2-1 (Trigger Guard).
SUPER PRO GUN II
Handle Assembly 5110-7-1
See Figs. 9.5 & 9.6 for exploded schematic drawings
1. Carefully install the 5105-9-1 (Trigger Nut Seal) over the
5105-10-1 (Trigger Nut).
2. Coat the 7304-4-1 (Lip Seal) with 6706-3-1 (Pro Gun Oil), and
push it into the 5105-10-1 (Trigger Nut).
4
SUPER PRO GUN &
SUPER PRO GUN II
NOTE
Once in place the spring of the 7304-4-1 (Lip Seal) should be facing out.
3. Screw the 5105-10-1 (Trigger Nut) into the 5110-7-1 (Gun Handle)
and tighten. Coat the 5110-4-1 (trigger stem) with 6706-3-1 (Pro
Gun Oil) and install from the inside cavity of the 5110-7-1 (Gun
Handle) through the 5105-10-1 (trigger nut).
4. Place the 5105-15-01 (Pivot Plate) into the slot in the
5110-7-1 (Gun Handle Assembly), and push the 7203-4-10
(Slotted Spring Pin) located on the backside of the 5105-16-1
(Trigger) into the hole in the 5110-4-1 (T rigger S tem). Line up the
5105-15-2 (Pivot Plate Bushing) to the lower pivot hole in the Gun
Handle, insert the 7102-10-12 (Slotted Flat Head Screw) and
tighten.
NOTE
When installing the Trigger Assembly the 5105-8-1 (Trigger Lock) must be in
the “down” position. Y ou may find it easier to assemble the gun handle by
placing the flats at the back of the 5110-7-1 (Gun Handle) in a vise. This will
support the rear screws (5105-13-1) from pushing down during assembly.
5. Set the 9203-2-1 (Compression Spring) into the spring seat
located in the upper cavity of the 5110-7-1 (Gun Handle).
NOTE
For 2-stage chopper only.
Set the 5110-3-1 (two position gun detent plate) over the 9203-2-1
(Compression Spring). The elevated shoulder of the 5110-3-1
(two position detent plate) faces up.
6. Place the small pinhole in the 5110-2-1 (Slide Valve) over the pin
through the 5110-4-1 (Trigger Stem), and push down
compressing the spring into the handle cavity.
7. Place the 5110-5-1 (Gun Handle Gasket) over the screws,
matching the slot to the slot in the 5110-7-1 (Gun Handle).
8. Lightly lubricate the topside of the 5110-1-1 (Porting Plate) with
6706-3-1 (Pro Gun Oil) and push it over the 5110-2-1 (Slide Valve)
keeping the Slide Valve connected to the 7203-4-9 (Slotted Spring
Pin) in the 5110-4-1 (Trigger Stem).
SUPER PRO GUN &
SUPER PRO GUN II
5
NOTE
The slot in the side of the 5110-1-1 (Porting Plate) must line up with the slot
in the 5110-7-1 (Gun Handle).
9. Set the 5105-6-1 (Toggle W asher) into the washer seal seat of the
5110-1-1 (Porting Plate) large side down.
10. Set the 5110-6-1 (Cylinder Gasket) over the screws, matching the
slots in the 5110-1-1 (Porting Plate)
11. Carefully position the 5106-00-01 (Gun Actuator Assembly) over
the 5110-7-1 (Gun Handle Assembly) and fasten with the two
5105-12-1 (Front Screws) and the 5105-13-1 (Rear Screws).
12. If necessary , adjust the 5105-8-1 (T rigger Lock) by pulling the
5105-16-1 (Trigger) to “full out”, then flip the T rigger Lock up until it
hits the smallest part of the 5110-8-1 (T rigger Lock Screw).
Loosen the 7102-6-4 (Socket Cup Point Set Screw) and adjust the
Trigger Lock Screw until it clears with minor interference. The
locking legs on the Trigger Lock Screw must be vertical. The
Trigger Lock should lock the trigger in both the open and closed
position. Once adjusted, tighten the 7102-6-4 (Socket Cup Point
Set Screw).
13. With the two 7102-8-8 (Slotted Pan Head Screws), mount the
5105-2-1 (Trigger Guard).
6
SUPER PRO GUN &
SUPER PRO GUN II
Chapter
3
SUPER PRO GUN
Gun Block Assembly
See Figs. 9.9 - 9.12 for exploded schematic drawings
Flush V alve Assembly
1. Install the 7301-11-008 (O-Ring) onto the 5104-25-1(Flush Valve
Button).
2. Install the 7301-3-007 (O-Ring) onto the 5104-23-1 (Flush Seal
Body).
3. Install the 9203-2-3 (Compression Spring) into the 5104-24-1
(Flush Valve Body).
4. Smear 6706-2-1 (White Grease) onto the 5104-25-1 (Flush V alve
Button), and the 5104-23-1 (Flush Seal Body). Thread the Flush
Valve Button through the 9203-2-3 (Compression Spring) located
in the 5104-24-1 (Flush Valve Body), and screw on and tighten the
Flush Seal Body.
5. Install the 5104-26-1 (Flush Valve Seal) onto the 5104-24-1 (Flush
V alve Body) and thread through the 5104-22-1 (Flush Valve Neck).
6. Install the 5104-02-01 (Flush Elbow Assembly) onto the
5104-22-1 (Flush Valve Neck).
7. Install the 5104-21-1 (Flush Valve Split Seal) onto the 5104-24-1
(Flush V alve Body).
5104-00-01
SUPER PRO GUN &
SUPER PRO GUN II
7
Gun Block Assembly
1. Check for and remove debris and burrs in 5104-1-1 (Gun Block).
2. Install the two 5104-3-1 (Secondary Seals) in the 5104-1-1 (Gun
Block). See Fig. 3.1
Fig. 3.1
3. Install the 5104-10-1 (Center Spacer) into the center area of the
5104-1-1 (Gun Block).
4. Insert the 9301-5-1 (Seal Installation Tool) through the side of the
gun block to align the 5104-10-1 (Center Spacer) with the
5104-3-1 (Secondary Seals).
5. Install the catalyst seal components onto the 9301-5-1 (Seal
Installation Tool) in the following order; 5104-7-1 (Packing Ring),
5104-6-1 (Teflon Catalyst Seal), and the 5104-4-1 (Relief Spacer).
See Fig. 3.2.
6. Insert the Seal Installation Tool with the catalyst seal components
into the catalyst port of the 5104-1-1 (Gun Block) See Fig. 3.2.
Fig. 3.2
8
SUPER PRO GUN &
SUPER PRO GUN II
NOTE
Before inserting the Seal Alignment T ool, align the holes in the 5401-6-1
(T eflon Catalyst Seal) with the holes in the 5104-1-1 (Gun Block) as closely
as possible.
7. Press firmly , or t ap with a hammer until the seal assembly bottoms
out in the 5104-1-1 (Gun Block), then gently remove the Seal
Installation Tool.
8. Hold the 9301-4-1 (Catalyst Seal Alignment Tool) firmly with a pair
of pliers.
9. Insert the tapered end of the 9301-4-1 (Catalyst Seal Alignment
Tool), into the 5104-1-1 (Gun Block) through the catalyst fitting port
on the back of the Gun Block.
10. Gently press and move the Seal Alignment Tool around until the
holes in the 5104-6-1 (Teflon Catalyst Seal) align with the catalyst
port in the 5104-1-1 (Gun Block) See Fig. 3.3.
Fig. 3.3
11. Install and hand tighten the 5104-8-1 (Packing Nut).
12. Install the resin seal components into the 9301-5-1 (Seal
Installation Tool) in the following order: 5104-7-1 (Packing Ring),
5104-5-1 (Teflon Resin Seal), and the 5104-4-1 (Relief Spacer).
See Fig. 3.4.
13. Insert the Seal Installation Tool into the resin port of the 5104-1-1
(Gun Block) See Fig. 3.4.
Before inserting the Seal Alignment T ool, align the holes in the 5401-5-1
(T eflon Resin Seal) with the holes in the 5401-1-1 (Gun Block) as closely
as possible.
SUPER PRO GUN &
SUPER PRO GUN II
NOTE
9
Fig. 3.4
14. Press firmly , or t ap with a hammer until the seal assembly bottoms
out in the 5104-1-1 (Gun Block), then gently remove the Seal
Alignment T ool.
15. Hold the 9301-4-2 (Resin Seal Alignment Tool) firmly with a pair of
pliers.
16. Insert the tapered end of the 9301-4-2 (Resin Seal Alignment
Tool), into the 5104-1-1 (Gun Block) through the resin fitting port
on the back of the Gun Block.
17. Gently press and move the Seal Alignment Tool around until the
holes in the 5104-5-1 (Teflon Resin Seal) align with the resin port
in the 5104-1-1 (Gun Block). See Fig. 3.5
Fig. 3.5
10
SUPER PRO GUN &
SUPER PRO GUN II
18. Install the 5104-2-1 (V alve Rod) through the resin side of the gun.
Use the 9301-5-1 (Seal Installation Tool) to center the V alve Rod
in the 5104-1-1 (Gun Block).
NOTE
Make sure that the Valve Rod is correctly aligned; the larger hole goes on the
resin side, while the smaller hole goes on the catalyst side. See Fig. 3.6.
NOTE
The middle hole, into which the actuating stem will be inserted, must also be
correctly aligned. One end of the hole has a relief in the threads, which
should face down. See Fig. 3.6.
Fig. 3.6
19. Install and hand tighten the 5104-8-1 (Packing Nut) onto the resin
side of the 5401-1-1 (Gun Block).
SUPER PRO GUN &
SUPER PRO GUN II
11
20. Install the 5104-11-1 (Actuating S tem) into the 5104-2-1 (Valve
Rod).
NOTE
Use removable strength thread locking compound on Actuating Stem threads.
21. Actuate the 5104-1 1-1 (Valve Stem) back and forth 3 or 4 times,
then snug both 5104-8-1 (Packing Nuts) with 9301-2-3 (Packing
Bit) until firm. Again, actuate the Valve Stem back and forth 3 or 4
times.
22. Install the 5104-32-1 (Plug), and the 7301-15-125 (O-Ring) in the
port provided on the catalyst side of the 5104-1-1 (Gun Block).
23. Install the 5104-32-1 (Plug) into the flush port on the resin side of
the 5104-1-1 (Gun Block). See Fig. 3.7
Fig. 3.7
24. Install the 5104-27-1 (Catalyst Fitting), and the 7301-10-903
(O-Ring) onto the 5104-1-1 (Gun Block).
25. Install the 5104-9-1 (Resin Fitting) and the 7301-14-904 (O-Ring)
onto the 5104-1-1 (Gun Block).
26. Insert the 5104-03-01 (Injector Assembly) and 5104-17-1
(Distribution Ring) into the 5104-20-1 (Mix Housing).
12
SUPER PRO GUN &
SUPER PRO GUN II
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