Magnum Venus Plastech HIS User Manual

SUPERCHARGED

H.I.S.™

MAGNUM VENUS PRODUCTS
Operation Manual

P/N: 90084-1

SUPERCHARGED H.I.S.™

Revision 04.09.01

Corporate HQ/Mfg. MVP T echnology Center
5148 1 13th A ve. 1862 Ives A ve.
Clearwater, FL 33760 Kent, WA 98032
Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]

SUPERCHARGED H.I.S.™

E-mail: [e-mail] · Web: www.mvpind.com

© 2001 Magnum Venus Product s Manual Part No: 90084-1

H.I.S. SUPERCHARGED System

Operations Manual

T able of Contents

CHAPTER 1
Quick List

CHAPTER 2
Start-up Procedure

CHAPTER 3
Priming the Catalyst Pump
Priming the Resin Pump

CHAPTER 4
Creating a Proper Spray Pattern

CHAPTER 5
Shut-down Procedure

CHAPTER 6
Removing Materials from the System

CHAPTER 7
Reassembly of Resin Accumulator and Resin Filter

APPENDIX
Drawings

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Chapter

11

1

11

H.I.S. SUPERCHARGED

1. Check all fittings for proper connection.

2. Fill solvent tank.

3. Prime the catalyst pump.

4. Prime the resin pump.

Quick List

5. Relieve fluid pressure from the unit by opening the ball valve under
the resin filter.

6. Insert the charging hose onto the resin accumulator.

7. Close the ball valve under the resin filter.

8. Adjust for proper spray pattern.

NOTE: These instructions include resin and catalyst pressurization procedures.
To avoid equipment malfunction or possible injury, please follow these
instructions. If you have any questions, please contact our Technical Service
Department at 800-448-6035.

SUPERCHARGED H.I.S.™

Start-up procedure

The following steps should be followed when the unit is
new, has been recently repaired or has no material in the
system.

1. Check all fittings for proper connection.

Chapter

NOTE

2. Fill resin pump power head oiler to designated mark on oiler using light
weight oil provided with the unit or available from MVP when supply is
depleted. (See Fig. 2A)

3. Fill resin pump cavity (center section) approximately 1/3 full using the oil
provided, or a standard 30 weight motor oil. (See Fig. 2B)

Fig. 2A Fig. 2B

4. Turn all regulators counter-clockwise so gauges will read zero when air
is connected to system. (See Fig. 2C)

5. Pull top quick pin from catalyst pump slave arm. (See Fig. 2D)

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Fig. 2C

Fig. 2D

6. Slide catalyst pump toward the connecting arm and re-insert quick pin into
slave arm hole just in front of catalyst pump bearing block.

NOTE

This will allow resin pump to stroke, but prevent catalyst
pump from moving during start-up. Never have the
catalyst pump connected except when actually spraying
a laminate or damage to the catalyst system may occur.

7. Attach air source to manifold fitting.

8. Remove the lid from the flush tank and fill with clean suitable solvent.
Replace the lid. (See Fig. 2E)

NOTE

1/2” diameter (minimum) air hose with a recommended
100 psi of clean, dry air should be used for maximum
efficiency.

Fig. 2E

9. Slowly bring flush regulator up to 85 psi (turn clockwise).

CAUTION

Flush tank pressure should never be higher than 85 psi.

SUPERCHARGED H.I.S.™

2

START-UP PROCEDURE

NOTE

Release pressure from flush system before any
corrective action takes place. To relieve pressure, turn
flush air control valve to off position and lift up on lever or
ring of relief valve located on top of flush tank.

10.Slowly open flush air control valve located on manifold.
1 1. Remove nozzle assembly, and turbulent mixer from gun. (See Fig. 2F)

12.Push flush button (located on the side of the gun block, see Fig. 2G)
untilsolvent exits the gun block. Release button and check entire flush
system for leaks.

Fig. 2F

Fig. 2G

13.Set the gun regulator (located on the manifold) between 90 and 100
psi.

14.Position gun over suitable container and pull trigger. Be sure gun
remains open during priming procedure.

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Chapter

33

3

33

Priming the Catalyst Pump

1. Carefully fill 2 gallon catalyst jug with MEKP (never dilute catalyst for MVP
systems.) Check for, and remove air voids in feed line.

2. Remove top quick pin from upper slave arm.

3. With steady even strokes, slowly hand pump the catalyst pump using priming

knob. Stop hand priming when steady stream of catalyst pours from the gun with
no air in the stream. (See Fig. 3A)

NOTE

See catalyst manufacturer for proper MEKP formulation for
your particular operation.

Fig. 3A

CAUTION

Always dispose of the waste catalyst according to the
manufacturer’s recommended procedure.

SUPERCHARGED H.I.S.™

4

PRIMING THE RESIN PUMP

Priming the Resin Pump

1. Resin supply should be thoroughly mixed before being used. Central
bulk resin systems should have filter between supply and pump to prevent
clogging. Place resin supply adjacent to unit and insert resin wand into
resin container .

2. Open resin pump air valve.

3. Slowly turn pump operating air regulator (clockwise)until resin pump
is stroking steady , even strokes (approximately 10 to 20 psi).

NOTE

As resin enters the pump, you may have to increase psi
slightly in order to maintain even pump strokes.
Observe gun to make sure resin pours from the gun
block evenly with no air in the stream.

4. Shut off air to resin pump by:

-turning regulator to zero or

-turning off pump air control valve

5. Close gun and flush into suitable
waste container .

6. Position resin drain hose (located under
resin filter), into resin drum or suitable
waste container . Open resin drain ball valve.

7. Insert charging hose quick disconnect to
top of resin accumulator and hold down
for 10 seconds. Then remove. (See Fig. 3B)

NOTE

Although we recommend you pressurize the chamber,
in some cases there may not be a need to charge
depending upon material, pump pressure and tip size.

Fig. 3B

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