Magnum Venus Plastech FRP-4101-00-01 User Manual

FRP SystemOne

4101-00-01 Gelcoat Metering Pump

MAGNUM VENUS PRODUCTS

Maintenance & Repair Manual

Part No. M6704-4-1

FRP SystemOne

Revision 04.09.01

Gelcoat

FRP SystemOne

Maintenance & Repair Manual

Gelcoat Metering Pump Module

FRP SystemOne
Gelcoat

MVP Manufacturing/Sales

Phone: [phone] [phone]

Fax: [phone]

Email: [e-mail]

Web: www .venusmagnum.com

MVP Corporate HQ/Manufacturing

Phone: [phone]

Fax: [phone]

Email: [e-mail]

Web: www .magind.com

© 2001 Magnum Venus Product s Manual Part No: M6704-4-1

Table of Contents

FRP SystemOne

Maintenance & Repair Manual

Gelcoater Metering Pump Module

CHAPTER 1 - GETTING ST ARTED
T ools Required

CHAPTER 2 - INSTRUCTIONS
Disassembly of Metering Pump

CHAPTER 3 - INSTRUCTIONS
Disassembly of Catalyst Surge Chamber

CHAPTER 4 - INSTRUCTIONS
Reassembly of Metering Pump

CHAPTER 5 - INSTRUCTIONS
Reassembly of Catalyst Surge Chamber

CHAPTER 6 - APPENDIX
Parts Drawings

FRP SystemOne

Gelcoat

Chapter

1

FRP SystemOne

Gelcoat Metering Pump
Getting Started

Tools Required

1. 1” Open End Wrench

2. 3/4” Open End Wrench

3. 5/8” Open End Wrench

4. 6” Adjust able Wrench (2 required)

5. 12” Adjustable Wrench

6. 1/4” Wood Dowel – 6” long

FRP SystemOne
Gelcoat

1

Chapter

2

FRP SystemOne

Disassembly of MP.057S1 Gelcoat
Metering Pump

W ARNING

Before removing Metering Pump and Surge Chamber assembly
from the Slide Drive, be sure to bleed the fluid pressure from the
system; before disconnecting any hoses or tubes. System may be
under pressure and could cause injury.

1. Remove 4101-15-1 (Check V alve Body) from 4101-14-1 (Outlet
Body) and remove and discard the two 7301-4-013 (O-Rings).

2. Remove the 4107-17-1 (Spring Ret ainer) and 4101-16-1
(Compression Spring) from the 4101-15-1 (Check V alve Body),
and remove and discard the 9201-1-7 (7/32” SS Ball).

3. Loosen 4101-1-1 (Lock Nut) and unscrew the 4101-14-1 (Outlet
Body) from the 4101-2-1 (Cylinder).

4. Remove the 4101-61 (Seal Retainer) from the 4101-4-1 Piston
Body .

5. Remove and discard the 7304-2-1 (Piston Seal).

6. Remove the 4101-4-1 (Piston Body) from the 4101-10-1 (Piston
Rod).

2

FRP SystemOne

Gelcoat

WARNING

Use wrench flats provided in order to avoid damaging the Piston
Rod.

7. Remove and discard the 9201-1-5 (5/32” SS Ball).

8. Remove and retain the 4101-3-1 (Piston Rod Spring).

9. Unscrew the 4101-1 1-1 (Packing Nut) and pull the 4101-10-1
(Piston Rod) out of the 4101-14-1 (Outlet Body).

NOTE

Carefully pull the Piston Rod out of Cylinder to avoid damaging
the interior surface of Cylinder. Inspect the Piston Rod for
scratches or other damage. Replace if necessary .

10. Insert a 1/4” diameter dowel into the bottom of the 4101-14-1
(Outlet Body), force the 4101-13-01 (Piston Rod Packings) and
4101-12-1(Upper Guide) out through the top of the Outlet Body and
discard.

NOTE

Care must be taken to not damage the inside of the Outlet Body .

1 1. Unscrew the 4101-2-1 (Cylinder) from the 4101-7-1 (Inlet Body).

Remove and discard the two 7301-9-014 (O-Rings). Inspect the
Cylinder for scratches, or other damage, and replace if necessary .

12. Remove and discard the 9201-1-14 (7/16” SS Ball). Inspect the
seat inside the 4101-7-1 (Inlet Body), for nicks, scratches, or other
damage, and lap, or replace if necessary .

13. Remove the 4101-8-1 (Tube Fitting). Remove and discard the
7301-9-013 (O-Ring).

NOTE

Once disassembly is complete all parts should be flushed in
distilled water and inspected for damage and replaced if
necessary .

FRP SystemOne
Gelcoat

3

Chapter

FRP SystemOne

CS1S1 Gelcoat Catalyst Surge
Chamber Disassembly

W ARNING

Before removing metering pump and catalyst surge chamber
assembly from teh slide drive, be sure to bleed the fluid
pressure from the system; before disconnecting any hoses or
tubes. System may be under pressure and could cause injury .

3

1. Loosen the 4101-18-1 (Jam Nut), and remove the 4104-8-1
(Gauge Adapter) from the 4104-4-1 (Surge Relief Valve Body).

2. Remove and discard the 7301-4-013 (O-Ring).

3. Remove the 4104-6-1 (Return Tube Fitting) from the 4104-4-1
(Surge Relief V alve Body).

4. Remove and discard the 7301-4-013 (-Ring), and the 9201-1-4
(1/8” SS Ball).

NOTE

This is all the disassembly that is required to install the repair
kit. Further disassembly is required if there is a problem with
the 8701-1-1 (Burst Disc).

NOTE

Once disassembly is complete all parts should be flushed in
distilled water and inspected for damage and replaced if necessary .

4

FRP SystemOne

Gelcoat

Chapter

4

FRP SystemOne

Reassembly of MP .057S1
Gelcoat Metering Pump

Assembly Procedures:

1. Install 7301-9-013 (O-Ring), and 4101-8-1 (Inlet Tube Fitting) onto
4101-7-1 (Inlet Body).

2. Insert the 9201-1-14 (7/16” SS Ball) into the 4101-7-1 (Inlet Body).

NOTE

Care must be taken to not scratch or dent SS Ball.

3. Position a 7301-9-014 (O-Ring) onto the notched end of the
4101-2-1 (Cylinder).

NOTE

Take care not to damage the O-ring on the threads.

4. Screw the notched end of the 4101-2-1 (Cylinder) into the 4101-7-1
(Inlet Body). T urn by hand until it bottoms on the Inlet Body, “snug

tight”.

FRP SystemOne
Gelcoat

5