Magnum Venus Plastech FRP-4101-00-01 User Manual

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FRP SystemOne

4101-00-01 Gelcoat Metering Pump

MAGNUM VENUS PRODUCTS

Maintenance & Repair Manual

Part No. M6704-4-1

FRP SystemOne

Revision 04.09.01

Gelcoat

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FRP SystemOne

Maintenance & Repair Manual

Gelcoat Metering Pump Module

FRP SystemOne Gelcoat

MVP Manufacturing/Sales

Phone: (253) 854-2660 (800) 448-6035

Fax: (253) 854-1666

Email: info@venusmagnum.com

Web: www .venusmagnum.com

MVP Corporate HQ/Manufacturing

Phone: (727) 573-2955

Fax: (727) 571-3636

Email: info@magind.com

Web: www .magind.com

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Table of Contents

FRP SystemOne

Maintenance & Repair Manual

Gelcoater Metering Pump Module

CHAPTER 1 - GETTING ST ARTED T ools Required

CHAPTER 2 - INSTRUCTIONS Disassembly of Metering Pump

CHAPTER 3 - INSTRUCTIONS Disassembly of Catalyst Surge Chamber

CHAPTER 4 - INSTRUCTIONS Reassembly of Metering Pump

CHAPTER 5 - INSTRUCTIONS Reassembly of Catalyst Surge Chamber

CHAPTER 6 - APPENDIX Parts Drawings

FRP SystemOne

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Chapter

FRP SystemOne

Gelcoat Metering Pump Getting Started

Tools Required

1. 1” Open End Wrench

2. 3/4” Open End Wrench

3. 5/8” Open End Wrench

4. 6” Adjust able Wrench (2 required)

5. 12” Adjustable Wrench

6. 1/4” Wood Dowel – 6” long

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Chapter

FRP SystemOne

Disassembly of MP.057S1 Gelcoat Metering Pump

W ARNING

Before removing Metering Pump and Surge Chamber assembly from the Slide Drive, be sure to bleed the fluid pressure from the system; before disconnecting any hoses or tubes. System may be under pressure and could cause injury.

1. Remove 4101-15-1 (Check V alve Body) from 4101-14-1 (Outlet Body) and remove and discard the two 7301-4-013 (O-Rings).

2. Remove the 4107-17-1 (Spring Ret ainer) and 4101-16-1 (Compression Spring) from the 4101-15-1 (Check V alve Body), and remove and discard the 9201-1-7 (7/32” SS Ball).

3. Loosen 4101-1-1 (Lock Nut) and unscrew the 4101-14-1 (Outlet Body) from the 4101-2-1 (Cylinder).

4. Remove the 4101-61 (Seal Retainer) from the 4101-4-1 Piston Body .

5. Remove and discard the 7304-2-1 (Piston Seal).

6. Remove the 4101-4-1 (Piston Body) from the 4101-10-1 (Piston Rod).

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WARNING

Use wrench flats provided in order to avoid damaging the Piston Rod.

7. Remove and discard the 9201-1-5 (5/32” SS Ball).

8. Remove and retain the 4101-3-1 (Piston Rod Spring).

9. Unscrew the 4101-1 1-1 (Packing Nut) and pull the 4101-10-1 (Piston Rod) out of the 4101-14-1 (Outlet Body).

NOTE

Carefully pull the Piston Rod out of Cylinder to avoid damaging the interior surface of Cylinder. Inspect the Piston Rod for scratches or other damage. Replace if necessary .

10. Insert a 1/4” diameter dowel into the bottom of the 4101-14-1 (Outlet Body), force the 4101-13-01 (Piston Rod Packings) and 4101-12-1(Upper Guide) out through the top of the Outlet Body and discard.

NOTE

Care must be taken to not damage the inside of the Outlet Body .

1 1. Unscrew the 4101-2-1 (Cylinder) from the 4101-7-1 (Inlet Body).

Remove and discard the two 7301-9-014 (O-Rings). Inspect the Cylinder for scratches, or other damage, and replace if necessary .

12. Remove and discard the 9201-1-14 (7/16” SS Ball). Inspect the seat inside the 4101-7-1 (Inlet Body), for nicks, scratches, or other damage, and lap, or replace if necessary .

13. Remove the 4101-8-1 (Tube Fitting). Remove and discard the 7301-9-013 (O-Ring).

NOTE

Once disassembly is complete all parts should be flushed in distilled water and inspected for damage and replaced if necessary .

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Chapter

FRP SystemOne

CS1S1 Gelcoat Catalyst Surge Chamber Disassembly

W ARNING

Before removing metering pump and catalyst surge chamber assembly from teh slide drive, be sure to bleed the fluid pressure from the system; before disconnecting any hoses or tubes. System may be under pressure and could cause injury .

1. Loosen the 4101-18-1 (Jam Nut), and remove the 4104-8-1 (Gauge Adapter) from the 4104-4-1 (Surge Relief Valve Body).

2. Remove and discard the 7301-4-013 (O-Ring).

3. Remove the 4104-6-1 (Return Tube Fitting) from the 4104-4-1 (Surge Relief V alve Body).

4. Remove and discard the 7301-4-013 (-Ring), and the 9201-1-4 (1/8” SS Ball).

NOTE

This is all the disassembly that is required to install the repair kit. Further disassembly is required if there is a problem with the 8701-1-1 (Burst Disc).

NOTE

Once disassembly is complete all parts should be flushed in distilled water and inspected for damage and replaced if necessary .

FRP SystemOne

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Chapter

FRP SystemOne

Reassembly of MP .057S1 Gelcoat Metering Pump

Assembly Procedures:

1. Install 7301-9-013 (O-Ring), and 4101-8-1 (Inlet Tube Fitting) onto 4101-7-1 (Inlet Body).

2. Insert the 9201-1-14 (7/16” SS Ball) into the 4101-7-1 (Inlet Body).

NOTE

Care must be taken to not scratch or dent SS Ball.

3. Position a 7301-9-014 (O-Ring) onto the notched end of the 4101-2-1 (Cylinder).

NOTE

Take care not to damage the O-ring on the threads.

4. Screw the notched end of the 4101-2-1 (Cylinder) into the 4101-7-1 (Inlet Body). T urn by hand until it bottoms on the Inlet Body, “snug

tight”.

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5. Thread the 4101-1-1 (Lock Nut) onto the 4101-2-1 (Cylinder) until it bottoms on the Cylinder shoulder .

6. Install a 7301-9-013 (O-Ring) onto the long threaded end of the 4101-2-1 (Cylinder).

7. Install the 4101-7-1 (Packing Nut), 4101-12-1 (Upper Guide) and

4101-13-01 (Packing Set) onto the 4101-10-1 (Piston Rod).

NOTE

See drawing for proper orientation.

8. Carefully insert the 4101-10-1 (Piston Rod) through the 4101-14-1 (Outlet body).

NOTE

Care must be taken to not scratch the Piston Rod.

9. Carefully press the 4101-13-1 (Piston Rod Packings), and 4101 12-1 (Upper Guide) into 4101-14-1 (Outlet Body).

NOTE

Care must be taken to not damage the Piston Rod Packings.

10. Screw the 4101-1 1-1 (Packing Nut) into the 4101-14-1 (Outlet Body). Screw the Packing Nut until the Packings bottom in the Outlet Body cavity . Lightly snug the packing nut with a wrench.

1 1. Insert the 4101-3-1 (Piston Rod Spring) into the 4101-10-1 (Piston

Rod).

12. Insert the 9201-1-5 (5/32” SS Ball) into the 4101-4-1 (Piston Body).

13. Screw the 4101-4-1 (Piston Body) onto the 4101-10-1 (Piston Rod), compressing the 4101-3-1 (Piston Rod Spring) onto the 9201-1-5 (5/32” SS Ball).

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14. Install the 7304-2-1 (Piston Seal) onto the threaded end of the 4101-4-1 (Piston Body) spring side up.

NOTE

Note orientation of seal on drawing.

15. Install the 4101-5-1 (Piston Guide) onto the 4101-4-1 (Piston Body) below the 7304-2-1 (Piston Seal).

16. Screw the 4101-6-1 (Seal Retainer) onto the 4101-4-1 (Piston Body), hand tight.

17. Hold the 4101-10-1 (Piston Rod) with a wrench on the wrench flats, and tighten the 4101-6-1 (Seal Retainer) with another wrench.

18. Insert the Piston Rod assembly into the 4101-2-1 (Cylinder) s crewing the 4101-14-1 (Outlet Body) onto the cylinder threads.

NOTE

Screw the Outlet body down until you feel the O-Ring start to compress.

19. Align the 4101-14-1 (Outlet Body) so the outlet port is one hex flate to the left of the inlet port of the 4101-7-1 (Inlet Body) See Fig. 4.1

Fig. 4.1

Offeset intake and outlet ports one flat hex as shown in figure.

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20. Place the 9201-1-7 (7/32” SS Ball) down inside the 4101-15-1 (Check V alve Body) through the double threaded side.

21. Install the 4101-16-1 (Compression Spring) into the 4101-15-1 (Check V alve Body) onto the top of the 9201-1-7 (7/32” SS Ball).

22. Screw the 4101-17-1 (Spring Ret ainer) into the inside of the 4101-15-1 (Check V alve Body), Compressing the Spring between the Retainer and the SS Ball.

23. Place a 7301-9-013 (O-Ring) over the single threaded end of the

4101-15-1 (Check V alve Body), and screw the Check V alve into

the 4101-14-1 (Outlet Body).

24. Place a 7301-97301-9-013 (O-Ring over the double threaded end of the 4101-15-1 (Check V alve Body) until it is in the thread relief

area between the two set of threads and against the end of the 4101-18-1 (Jam Nut).

The Metering Pump assembly is complete.

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Chapter

FRP SystemOne

CS1S1Gelcoat Catalyst Surge Chamber Reassembly

1. Install a 7301-9-013 (O-Ring) over the threaded end of the 4104-6-1 (Return Tube Fitting).

2. Insert the 9201-1-4 (1/8” SS Ball) into the 4104-4-1 (Surge Relief

V alve Body).

3. Insert the 4104-5-1 (Relief V alve S pring) into the 4104-4-1 (Surge

Relief V alve Body) over the SS Ball.

4. Thread the 4104-6-1 (Return tube Fitting) into the 4104-4-1 (Surge Relief V alve Body) compressing the spring between the Tube Fitting and the Ball.

5. Fasten the Catalyst Surge Chamber Assembly to the Metering Pump Assembly.

The Surge Chamber Assembly is complete.

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