Magnum Venus Plastech FRP-3102-00-01 User Manual

FRP SystemOne

3102-00-01 Gelcoat Fluid Section

MAGNUM VENUS PRODUCTS

Maintenance & Repair Manual

Part No. M3102-00-01

Revision 05.30.01

FRP SystemOne

Gelcoat

FRP SystemOne

Maintenance & Repair Manual

Gelcoat Fluid Section Module

© 2001 Magnum Venus Product s Manual Part No: M3102-00-01, Revision 05.01.01

FRP SystemOne
Gelcoat

MVP Venus

Phone: [phone] [phone]

Fax: [phone]

Email: [e-mail]

Web: www .venusmagnum.com

MVP Magnum

Phone: [phone]

Fax: [phone]

Email: [e-mail]

Web: www .magind.com

T able of Contents

FRP SystemOne

Maintenance & Repair Manual

Gelcoat Fluid Section Module

CHAPTER 1 - GETTING ST ARTED
T ools Required

CHAPTER 2 - INSTRUCTIONS
Disassembly of Fluid Section

CHAPTER 3 - INSTRUCTIONS
Reassembly of Fluid Section

CHAPTER 4 - APPENDIX
Fluid Section Part Drawings

FRP SystemOne

Gelcoat

Chapter

1

FRP SystemOne
Gelcoat Fluid Section

Getting Started

Tools Required

1. ¾” open end wrench

2. ¼” wooden dowel-6”

3. ¼” metal rod

4. 12” adjustable wrench

5. Strap wrench

6. Spanner or Ford wrench

7. 9/16” Open End W rench

8. Pliers

FRP SystemOne
Gelcoat

1

Chapter

2

SystemOne Disassembly of
FS1.29S1 Gelcoat Fluid Section

WARNING

When removing Resin Pump Fluid Section and Resin Surge Chamber, be
sure to bleed pressure from the system before disconnecting hoses or tie
rods. Release Surge Chamber charge before removing Surge Chamber.
System may be under pressure and could cause injury.

NOTE

The resin pump can be rebuilt in place or easily removed from pump
column and moved to a workbench.

To remove the Fluid Section from the
SystemOne Unit:

1. Remove the 8401-5-1 (E-Ring), lift up the 8401-4-1 (Sleeve) and
remove the two 8401-3-1 (Connectors).

2. Remove the 4103-1-1 (Pivot Pin Guide Bushing) to disengage from
the 4103-7-1 (Slide Arm).

3. Remove the 7203-8-1 (Quick Pin) and slide the 4103-7-1 (Slide
Arm) out of the 3101-8-1 (Piston Rod Adapter).

2

FRP SystemOne

Gelcoat

Fluid Section Disassembly Procedures:

1. Remove the two 7101-3-52 (Hex Head Bolts) from the 3102-6-1
(Outlet Body).

2. Slide the 3102-18-1 (Foot Valve Collar), 3102-17-1 (Foot Valve
Body) and 3102-14-1 (Cylinder) down off the 3102-7-01 (Piston
Rod), discard the two 7301-3-129 (O-Rings).

3. Remove the 3102-15-1 (Ball Stop), 3102-20-1 (4 Lobed Ball Guide)
and 9201-2-24 (3/4” Chrome Ball). Discard the Chrome Ball.

4. Clean and inspect the ball seat area of the 3102-17-1 (Foot Valve
Body).

5. Loosen 3102-1-1 (Packing Nut) and slide the 3102-7-01 (Piston
Rod) out through the bottom of the 3102-6-1 (Outlet Body).

6. Unscrew the 3102-13-1 (Piston Body) from the 3102-7-01 (Piston
Rod). Remove the 9021-3-16 (1/2” Chrome Ball) and the 3102-8-1
(Piston Ball Spring). Discard the 1/2” Chrome Ball.

7. Slide the 3102-9-1 (Piston Cup Comp Ring), the two 3102-10-1
(Piston Cups), 3102-11-1 (Piston Cup Spacer) and the 3102-12-1
(Piston Cup Backup) from the 3102-13-1 (Piston Body). Discard the
Piston Cups.

8. Remove the 3102-1-1 (Packing Nut) from the 3102-6-1 (Outlet
Body). Use a 1/4” Wooden Dowel to push the 3102-2-1 (Guide
Bearing), 3102-3-1 (Female Comp Ring), 3102-4-01 (Packing Set
Assy), 3102-5-1(Male Comp Ring) and 9203-1-2 (Wave Spring
Assy) through the top of the 3102-6-1 (Outlet Body). Discard the
Packing Set Assy.

9. Clean and inspect all parts that will be reused, replace as needed.

FRP SystemOne
Gelcoat

3

Chapter

3

SystemOne Reassembly of
FS1.29S1 Gelcoat Fluid Section

1. Insert the ten 9203-1-2 (Wave Springs) into the 3102-6-1 (Outlet
Body).

2. Use Venus-Gusmer 6706-2-1 (White Grease) to fill the female side
of each of the four 3102-4-01 (Packings) and the 3102-3-1 (Female
Comp Ring).

3. Place the 3102-4-01 (Packing Set Assy) on top of the 3102-5-1
(Male Comp Ring). Set the 3102-3-1 (Female Comp Ring) on to of
the Packing Set. Insert this assembly into the 3102-6-1 (Outlet
Body) with the female side of the packings facing down. See fig. 3.1.

Fig. 3.1

Packing Set

Female Comp Ring

3102-3-1

Piston Rod Pack Spa

3102-4-01

Male Comp Ring

3102-5-1

{

4

FRP SystemOne

Gelcoat

4. Wipe a light coating of 6706-2-1 (White Grease) onto the 3102-2-1
(Guide Bearing) and insert into the 3102-6-1 (Outlet Body). Screw
the 3102-1-1 (Packing Nut) into the Outlet Body only two or three
threads.

NOTE

Do not tighten the 3102-1-1 (Packing Nut) at this time.

5. Smear 6706-2-1 (White Grease) on the inside both 3102-10-1
(Piston Cups).

6. Install the 3102-12-1 (Piston Cup Backup) onto the 3102-13-1
(Piston Body) with the side with the ridges facing up. Next install
one of the 3102-10-1 (Piston Cups) followed by the 3102-11-1
(Piston Cup Spacer) followed by the second Piston Cup, followed
by the 3102-9-1 (Piston Cup Comp Ring). See fig. 3.2.

Piston Cup Comp Ring

3102-9-1

Fig. 3.2

Piston Cup

3102-10-1

Piston Body Detail

Piston Cup Spacer

3102-1 1-1

Piston Cup Backup

3102-12-1

7. Install the 3102-8-1 (Piston Ball Spring) over the 7203-2-10 (Dowel
Pin) inside the 3102-7-01 (Piston Rod). Put a light coating of 6706­2-1 (White Grease) on the 9201-3-16 (1/2” Chrome Ball) and install
over the Piston Ball Spring.

NOTE

Do not drop, dent or scratch the 9201-3-16 (1/2” Chrome Ball).

8. Coat the threads of the 3102-13-1 Piston Body and screw it into

the 3102-7-01 (Piston Rod). Tighten “wrench tight”.

9. Check the 3102-7-01 (Piston Rod) for burrs, scratches or other

damage and replace if necessary . Slide the Piston Rod up through
the Packing assembly in the 3102-6-1 (Outlet Body). Be careful
not to damage the Packing set assembly .

10. Tighten the 3102-1-1 (Packing Nut) enough to hold the Piston Rod

in place.

FRP SystemOne
Gelcoat

5