Magnum Venus Plastech FRP-3101-00-01 User Manual

FRP SystemOne

3101-00-01 Fluid Section

Magnum Venus Products

Maintenance & Repair Manual

Part No. M3101-00-01

Revision 01.23.01

FRP SystemOne

FRP SystemOne

Maintenance & Repair Manual

Fluid Section Module

Corporate HQ, Mfg.

Phone: [phone]
Fax: [phone]
Email: [e-mail]
Web: www .magind.com

FRP SystemOne

Manufacturing

Phone: [phone] [phone]
Fax: [phone]
Email: [e-mail]
Web: www .venusmagnum.com

© 2001 Magnum Venus Product s Manual Part No: M3101-00-01

T able of Contents

FRP SystemOne

Maintenance & Repair Manual

Fluid Section Module

CHAPTER 1 - GETTING ST ARTED

T ools Required

CHAPTER 2 - INSTRUCTIONS
Disassembly of Fluid Section

CHAPTER 3 - INSTRUCTIONS
Reassembly of Fluid Section

CHAPTER 4 - APPENDIX
Fluid Section Part Drawings

FRP SystemOne

Chapter

1

FRP SystemOne

Fluid Section
Getting Started

Tools Required

1. ¾” open end wrench

2. ¼” wooden dowel-6”

3. ¼” metal rod

4. 12” adjustable wrench

5. Strap wrench

6. Spanner or Ford wrench

7. 9/16” Open End W rench

8. Pliers

FRP SystemOne

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FRP SystemOne

Disassembly of Fluid Section

WARNING

When removing Resin Pump Fluid Section and Resin Surge Cham­ber, be sure to bleed pressure from the system before disconnect­ing hoses or tie rods. Release Surge Chamber charge before
removing Surge Chamber. System may be under pressure and
could cause injury.

Chapter

2

NOTE

The resin pump can be rebuilt in place or easily removed from pump
column and moved to a workbench.

To remove the Fluid Section from the
SystemOne Unit:

1. Remove the 8401-5-1 (E-Ring), lift up the 8401-4-1 (Sleeve) and
remove the two 8401-3-1 (Connectors).

2. Remove the 4103-1-1 (Pivot Pin Guide Bushing) to disengage the
from the 4103-7-1 (Slide Arm).

3. Remove the 7201-8-1 (Quick Pin) and slide the 4103-7-1 (Slave
Arm) out of the 3101-8-1 (Piston Rod Adapter).

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FRP SystemOne

Fluid Section Disassembly Procedures:

1. Remove the two 7201-6-8 (Hex Nuts) from the 3101-20-1 (Pump
Cylinder Tie Rods).

2. Slide the 3101-21-1 (Foot Valve Collar), 3101-19-1 (Foot Valve) and
3101-16-1 (Cylinder) down off the 3101-9-1 (Piston Rod), discard
the T wo 7301-1-137 (O-Rings). Remove the 3101-17-1 (Ball S top)
and 3101-18-1 (Foot V alve Spring). Remove and discard the
9201-2-36 (1 1/4” Chrome Ball). Clean and inspect ball seat area of
3101-19-1 (Foot V alve).

3. Loosen 3101-1-1 (Packing Nut) and slide the 3101-9-1(Piston Rod)
out the bottom of the 3101-7-1 (Outlet Body).

4. Unscrew the 3101-15-1 (Piston Nut) from the 3101-11-1 (Piston
Body). Remove the two 3101-12-1 (Piston Cups), 3101-14-1
(Piston Cup Back-up) and 3101-13-1 (Piston Cup Spacer) from the
3101-11-1 (Piston Body). Discard the two 3101-12-1 (Piston Cups).

5. Unscrew the 3101-11-1 (Piston Body) from the 3101-9-1 (Piston
Rod). Remove the 9201-2-28 (7/8” Chrome Ball) and the 3101-10-1
(Piston Ball Spring) Discard the 9201-2-28 (Chrome Ball – 7/8”)

6. Remove the 3101-1-1 (Packing Nut) from the 3101-7-1 (Outlet
Body). Use a 1/4” wooden dowel to push the 3101-4-01 (Packing
Set Assembly) out the top of the 3101-7-1 (Outlet Body). Discard
the packing set. Clean and inspect the 3101-2-1 (Guide Bearing),
3101-3-1 (Female Compression Ring), 3101-5-1 (Male
Compression Ring), 9203-1-1 (Wave Spring), and 3101-6-1 (Spring
Support Ring).

7. Clean and inspect all parts that will be reused, replace as needed.

FRP SystemOne

3

Chapter

3

FRP SystemOne

Reassembly of Fluid Section

1. Use MVP 6706-2-1 (White Grease) to fill in the female side of each
of the four Packings in the 3101-4-01 (Packing Set Assembly) and
the 3101-3-1 (Female Compression Ring). Wipe a light coat of
White Grease on the 9201-2-28 (7/8” Chrome Ball), and the 9201-2­36 (1 1/4“ Chrome Ball). Smear White Grease on the inner radius
on both 3101-12-1 (Piston Cups). Coat the threads on the 3101-1-1
(Packing Nut) with the White Grease.

2. Insert the 3101-6-1 (Spring Support Ring) into the 3101-7-1 (Outlet
Body), followed by the ten 9203-1-1 (Wave Springs). Place the
3101-4-01 (Packing set Assembly) on top of the 3101-5-1 (Male
Compression Ring). Set the 3101-3-1 (Female Compression Ring )
on top of the 3101-4-01 (Packing Set Assembly). Place the entire
assembly into the 3101-7-1 (Outlet Body) with the female side of the
Packing Set facing down. Set the 3101-2-1 (Guide Bearing) into
the 3101-7-1 (Outlet Body). Screw the 3101-1-1 (Packing Nut) into
the 3101-7-1 (Outlet Body) only two to three threads.

NOTE

Do not tighten the 3101-1-1 (Packing Nut) at this time.

4

FRP SystemOne

3. Slide one 3101-12-1 (Piston Cups) onto the 3101-11-1 (Piston
Body) with the open side of the Piston Cup facing up. Slide the
3101-13-1 (Piston Cup Spacer) with grooved side up against the
Piston Cup. Install the second 3101-12-1 (Piston Cup) up against
the Piston Cup Spacer with the open side up. Slide the 3101-14-1
(Piston Cup Back-up) with grooves facing up against the Piston
Cup. Coat the threads of the 3101-15-1 (Piston Nut), and screw it
onto the 3101-11-1 (Piston Body). Place 9201-2-28 (7/8” Chrome
Ball) into the 3101-11-1 (Piston Body). Set the 3101-10-1 (Piston
Ball Spring) into the Piston Body with the small end of the spring
against the 9201-2-21 (7/8” Chrome Ball).

NOTE

Do not drop, dent, or scratch the 9201-2-28 (7/8” Chrome Ball)

4. Coat the threads of the 3101-11-1 (Piston Body), and screw it onto
the 3101-9-1 (Piston Rod). Tighten the 3101-15-1 (Piston Nut) and
the 3101-11-1 (Piston Body) wrench tight.

5. Slide the 3101-9-1 (Piston Rod) up through the 3101-7-1 (Outlet
Body) and tighten the 3101-1-1 (Packing Nut) enough to hold the
Piston Rod in place.

6. Install 9201-2-36 (1 1/4” Chrome Ball), then the 3101-18-1 (Foot
Valve Ball Spring) into the 3101-19-1 (Foot Valve). Compress the
3101-17-1 (Ball Stop) and insert it into the 3101-19-1 (Foot Valve)
groove. Position one end of the 3101-16-1 (Cylinder) into the 3101­19-1 (Foot V alve).

7. Use lithium grease on the 3101-20-1 (Pump Cylinder Tie Rod)
threads and screw into 3101-7-1 (Outlet Body) if they were removed.

NOTE

The two 3101-20-1 (Pump Cylinder Tie Rods) must be inserted in
opposing holes.

8. Slide the 3101-16-1 (Cylinder) with 3101-19-1 (Foot Valve) over the
Piston Rod Assembly and st art the 7201-6-8 (Hex Nut s) onto the
3101-20-1 (Pump Cylinder Tie Rods). Tighten uniformly until
wrench tight.

9. Use a 1/4” metal rod, or Phillips screwdriver to tighten the 3101-1-1
(Packing Nut).

FRP SystemOne

5