Magnum Venus Plastech FRP-3101-00-01 User Manual

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FRP SystemOne

3101-00-01 Fluid Section

Magnum Venus Products

Maintenance & Repair Manual

Part No. M3101-00-01

Revision 01.23.01

FRP SystemOne

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FRP SystemOne

Maintenance & Repair Manual

Fluid Section Module

Corporate HQ, Mfg.

Phone: (727) 573-2955 Fax: (727) 571-3636 Email: info@magind.com Web: www .magind.com

FRP SystemOne

Manufacturing

Phone: (253) 854-2660 (800) 448-6035 Fax: (253) 854-1666 Email: info@venusmagnum.com Web: www .venusmagnum.com

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T able of Contents

FRP SystemOne

Maintenance & Repair Manual

Fluid Section Module

CHAPTER 1 - GETTING ST ARTED

T ools Required

CHAPTER 2 - INSTRUCTIONS Disassembly of Fluid Section

CHAPTER 3 - INSTRUCTIONS Reassembly of Fluid Section

CHAPTER 4 - APPENDIX Fluid Section Part Drawings

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Chapter

FRP SystemOne

Fluid Section Getting Started

Tools Required

1. ¾” open end wrench

2. ¼” wooden dowel-6”

3. ¼” metal rod

4. 12” adjustable wrench

5. Strap wrench

6. Spanner or Ford wrench

7. 9/16” Open End W rench

8. Pliers

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FRP SystemOne

Disassembly of Fluid Section

WARNING

When removing Resin Pump Fluid Section and Resin Surge Chamber, be sure to bleed pressure from the system before disconnecting hoses or tie rods. Release Surge Chamber charge before removing Surge Chamber. System may be under pressure and could cause injury.

Chapter

NOTE

The resin pump can be rebuilt in place or easily removed from pump column and moved to a workbench.

To remove the Fluid Section from the SystemOne Unit:

1. Remove the 8401-5-1 (E-Ring), lift up the 8401-4-1 (Sleeve) and remove the two 8401-3-1 (Connectors).

2. Remove the 4103-1-1 (Pivot Pin Guide Bushing) to disengage the from the 4103-7-1 (Slide Arm).

3. Remove the 7201-8-1 (Quick Pin) and slide the 4103-7-1 (Slave Arm) out of the 3101-8-1 (Piston Rod Adapter).

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Fluid Section Disassembly Procedures:

1. Remove the two 7201-6-8 (Hex Nuts) from the 3101-20-1 (Pump Cylinder Tie Rods).

2. Slide the 3101-21-1 (Foot Valve Collar), 3101-19-1 (Foot Valve) and 3101-16-1 (Cylinder) down off the 3101-9-1 (Piston Rod), discard the T wo 7301-1-137 (O-Rings). Remove the 3101-17-1 (Ball S top) and 3101-18-1 (Foot V alve Spring). Remove and discard the 9201-2-36 (1 1/4” Chrome Ball). Clean and inspect ball seat area of 3101-19-1 (Foot V alve).

3. Loosen 3101-1-1 (Packing Nut) and slide the 3101-9-1(Piston Rod) out the bottom of the 3101-7-1 (Outlet Body).

4. Unscrew the 3101-15-1 (Piston Nut) from the 3101-11-1 (Piston Body). Remove the two 3101-12-1 (Piston Cups), 3101-14-1 (Piston Cup Back-up) and 3101-13-1 (Piston Cup Spacer) from the 3101-11-1 (Piston Body). Discard the two 3101-12-1 (Piston Cups).

5. Unscrew the 3101-11-1 (Piston Body) from the 3101-9-1 (Piston Rod). Remove the 9201-2-28 (7/8” Chrome Ball) and the 3101-10-1 (Piston Ball Spring) Discard the 9201-2-28 (Chrome Ball – 7/8”)

6. Remove the 3101-1-1 (Packing Nut) from the 3101-7-1 (Outlet Body). Use a 1/4” wooden dowel to push the 3101-4-01 (Packing Set Assembly) out the top of the 3101-7-1 (Outlet Body). Discard the packing set. Clean and inspect the 3101-2-1 (Guide Bearing), 3101-3-1 (Female Compression Ring), 3101-5-1 (Male Compression Ring), 9203-1-1 (Wave Spring), and 3101-6-1 (Spring Support Ring).

7. Clean and inspect all parts that will be reused, replace as needed.

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Chapter

FRP SystemOne

Reassembly of Fluid Section

1. Use MVP 6706-2-1 (White Grease) to fill in the female side of each of the four Packings in the 3101-4-01 (Packing Set Assembly) and the 3101-3-1 (Female Compression Ring). Wipe a light coat of White Grease on the 9201-2-28 (7/8” Chrome Ball), and the 9201-236 (1 1/4“ Chrome Ball). Smear White Grease on the inner radius on both 3101-12-1 (Piston Cups). Coat the threads on the 3101-1-1 (Packing Nut) with the White Grease.

2. Insert the 3101-6-1 (Spring Support Ring) into the 3101-7-1 (Outlet Body), followed by the ten 9203-1-1 (Wave Springs). Place the 3101-4-01 (Packing set Assembly) on top of the 3101-5-1 (Male Compression Ring). Set the 3101-3-1 (Female Compression Ring ) on top of the 3101-4-01 (Packing Set Assembly). Place the entire assembly into the 3101-7-1 (Outlet Body) with the female side of the Packing Set facing down. Set the 3101-2-1 (Guide Bearing) into the 3101-7-1 (Outlet Body). Screw the 3101-1-1 (Packing Nut) into the 3101-7-1 (Outlet Body) only two to three threads.

NOTE

Do not tighten the 3101-1-1 (Packing Nut) at this time.

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3. Slide one 3101-12-1 (Piston Cups) onto the 3101-11-1 (Piston Body) with the open side of the Piston Cup facing up. Slide the 3101-13-1 (Piston Cup Spacer) with grooved side up against the Piston Cup. Install the second 3101-12-1 (Piston Cup) up against the Piston Cup Spacer with the open side up. Slide the 3101-14-1 (Piston Cup Back-up) with grooves facing up against the Piston Cup. Coat the threads of the 3101-15-1 (Piston Nut), and screw it onto the 3101-11-1 (Piston Body). Place 9201-2-28 (7/8” Chrome Ball) into the 3101-11-1 (Piston Body). Set the 3101-10-1 (Piston Ball Spring) into the Piston Body with the small end of the spring against the 9201-2-21 (7/8” Chrome Ball).

NOTE

Do not drop, dent, or scratch the 9201-2-28 (7/8” Chrome Ball)

4. Coat the threads of the 3101-11-1 (Piston Body), and screw it onto the 3101-9-1 (Piston Rod). Tighten the 3101-15-1 (Piston Nut) and the 3101-11-1 (Piston Body) wrench tight.

5. Slide the 3101-9-1 (Piston Rod) up through the 3101-7-1 (Outlet Body) and tighten the 3101-1-1 (Packing Nut) enough to hold the Piston Rod in place.

6. Install 9201-2-36 (1 1/4” Chrome Ball), then the 3101-18-1 (Foot Valve Ball Spring) into the 3101-19-1 (Foot Valve). Compress the 3101-17-1 (Ball Stop) and insert it into the 3101-19-1 (Foot Valve) groove. Position one end of the 3101-16-1 (Cylinder) into the 310119-1 (Foot V alve).

7. Use lithium grease on the 3101-20-1 (Pump Cylinder Tie Rod) threads and screw into 3101-7-1 (Outlet Body) if they were removed.

NOTE

The two 3101-20-1 (Pump Cylinder Tie Rods) must be inserted in opposing holes.

8. Slide the 3101-16-1 (Cylinder) with 3101-19-1 (Foot Valve) over the Piston Rod Assembly and st art the 7201-6-8 (Hex Nut s) onto the 3101-20-1 (Pump Cylinder Tie Rods). Tighten uniformly until wrench tight.

9. Use a 1/4” metal rod, or Phillips screwdriver to tighten the 3101-1-1 (Packing Nut).

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To Reinstall onto SystemOne Unit

1. Position the 8401-4-1 (Sleeve) over the Power Cylinder Piston Shaft. Bring the Power Cylinder Piston Shaft down onto the top of the 3101-8-1 (Piston Rod Adapter). Insert the two 8401-3-1 (Connectors) and lower the 8401-4-1 (Sleeve). Install the 8401-5-1 (Ring) in machined groove.

2. Slide the end of the 4103-7-1 (Slide Arm) into the slot in the 3101-81 (Piston Rod Adapter) and insert the 7203-8-1 (Quick Pin).

3. Fill the packing nut cavity 1/2 to 2/3 full with appropriate oil.

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