Magnum Venus Plastech CPR-2000 User Manual

Cipher Gun

CPR-2000

MAGNUM VENUS PRODUCTS

Operations Manual

Cipher Gun

Cipher Gun

Operations Manual

Corporate Headquarters/Manufacturing
5148 113th Ave., Clearwater, FL 33760 USA
Phone: [phone]
Fax: [phone]
Email: [e-mail]
Web: www.magind.com

Sales/Service
320 North Main St., Goshen, IN 46528 USA
Phone: [phone]
Fax: [phone]

©2002 Magnum Venus Products

Cipher Gun

Manufacturing/Sales
1862 Ives Avenue, Kent, WA 98032 USA
Phone: [phone] US/Canada
Fax: [phone]
Email: [e-mail]
Web: www.venusmagnum.com

MVP-Canada/Sales/Service
80 Beauvais, Delson, PQ J0L 1GO Canada
Phone: [phone]
Fax: [phone]

Table of Content s

Cipher Gun

Operations Manual

CHAPTER 1 - DISASSEMBLY OF CIPHER GUN (CPR-2000)
Gun Handle Disassembly

Gun Block Disassembly
Flush Valve Disassembly
Catalyst Injector Disassembly

CHAPTER 2 - ASSEMBLY OF CIPHER GUN
Flush Valve Assembly

Gun Head Assembly
Gun Handle Assembly
Catalyst Injector Assembly
Gun Head to Handle Assembly

CHAPTER 3 - GUN ADJUSTMENT & START UP

CHAPTER 4 - TROUBLESHOOTING
Catalyst Problems

Resin Problems
Flush Problems
General Problems

CHAPTER 5 - PARTS DRAWINGS

Cipher Gun

Chapter

1

Cipher Gun

Disassembly

Always remove fluid pressures before working on the unit.

Be careful not to bend the catalyst and resin needles.

WARNING

WARNING

Initial Disassembly . . .

1. Remove Catalyst, Resin and Flush fluid pressure from system before
disassembly.

2. Remove Catalyst, Resin and Flush lines from the Gun Block Assembly
(CPR-2001-01).

3. Remove Screw (00145) from Trigger Stud (54630-1).

4. Remove Trigger Stud from Gun Handle (54350-3) and Trigger (54360-1).

5. Remove Trigger (54360-1) from gun assembly.

6. To remove the Gun Block Assembly (CPR-2001-01) from Gun Handle
(54350-3) remove Cap Screw (F-CS-04C-12) located at the back center,
just above the Gun Block Assembly (CPR-2001-01).

You now have two components, the Gun Block Assembly and Gun Handle Assembly.

Gun Handle Disassembly

1. Remove Spring Retainers (54000-1) and Springs (04039-1).

2. Remove Valve Body Assembly (54440-1) from Handle (54350-3).

3. Remove Spring (04070-1) and Poppet Assembly (MG-2031).

Cipher Gun

Gun Block Disassembly

1. Pull Catalyst Needle and Resin Needle (CPR-2005-01) from their Housings

2. Remove Nozzle Cap (8704-4-1), Nozzle, and Turbulent Mixer

3. Remove the Mix Housing (5104-20-1) by removing the two Cap Screws (F-CS­1024-09).

4. Take the Catalyst Injector (5104-03-01) out of the Distribution Ring (5104-17-1)
(see Catalyst Injector Disassembly and Assembly for reference)

5. Remove the Mix Housing Seal (5104-12-1) and Distribution Ring (5104-17-1)
from Mix Housing (5104-20-1).

6. Unscrew Catalyst Needle Housing (CPR-2012-01) from Gun Head (CPR-2001-

01)

7. Unscrew Resin Needle Housing (CPR-2004-01) from Gun Head (CPR-2001-01)

8. Remove Flush Valve Assembly (5104-01-01)

9. Remove Catalyst Plug (53110-1)

10. Remove Resin Fitting (MAX-2022) and Catalyst Fitting (MAX-2019).

Flush Valve Disassembly

1. Remove and discard the Flush Valve Split Seal (5104-21-1) from the Flush
Valve Body (5104-24-1)

2. Remove the Flush Elbow Assembly (5104-02-01) from the Flush Valve Neck
(5104-22-1)

3. Remove the Flush Valve Neck (5104-22-1) and the Flush Valve Seal (5104-26-

1) from the Flush Valve Body (5104-24-1). Discard the Flush Valve Seal (5104­26-1)

4. Remove the Flush Seal Body (5104-23-1) from the Flush Valve Button (5104­25-1)

5. Remove the Compression Spring (9203-2-3) from the Flush Valve Body (5104­24-1)

6. Remove and discard the O-Ring (7301-3-007) from the Flush Seal Body (5104­23-1)

7. Remove and discard O-Ring (7301-13-008)* from the Flush Valve Button (5104­25-1)

Catalyst Injector Disassembly

(See drawing Injector Assembly (5104-03-01) for reference)

1. Remove Injector Seal (5104-13-1) from Injector Body (5104-15-1)

2. Unscrew Plunger Retainer (5104-14-1) from Injector Plunger (5104-16-1)

3. Remove Compression Spring (9203-2-2) from Injector Plunger (5104-16-1)

4. Remove Injector Plunger (5104-16-1) from Injector Body (5104-15-1)

NOTE

Discard all parts to be replaced by the repair kit. All remaining parts

should be thoroughly cleaned, inspected for damage, and replaced if

necessary.

Cipher Gun

Chapter

2

Cipher Gun

Assembly

WARNING

Be careful not to bend the catalyst and resin needles.

Flush Valve Assembly (5104-01-01)

(See Drawing Flush Valve Assembly (5104-01-01) for reference.)

1. Install the O-Ring (7301-13-008)* onto the Flush Valve Button (5104-25-1)

2. Install the O-Ring (7301-3-007) onto the Flush Seal Body (5104-23-1)

3. Install the Compression Spring (9203-2-3) into the Flush Valve Body (5104-24-1)

4. Push the Flush Valve Button (5104-25-1) through the Compression Spring (9203­2-3) located in the Flush Valve Body (5104-24-1), and screw on and tighten the
Flush Seal Body (5104-23-1)

5. Install the Flush Valve Seal (5104-26-1) onto the Flush Valve Body (5104-24-1)
and thread through the Flush Valve Neck (5104-22-1)

6. Install the Flush Elbow Assembly (5104-02-01) onto the Flush Valve Neck (5104­22-1)

7. Install the Flush Valve Split Seal (5104-21-1) onto the Flush Valve Body (5104-24-

1)

NOTE

* O-Ring (7301-13-008) EPR use with Acetone only

DO NOT USE GREASE WITH EPR O-RING

Gun Head Assembly (CPR-2001-01)

1. Place New O-Ring (O-S-012) on Catalyst Fitting (MAX-2019) and Resin Fitting
(MAX-2022). Install both fittings into gun, making sure they are on the correct
sides of the gun block

2. Install new Seal (02441-1) onto Plug (53110-1) then thread Plug into Gun Block

Cipher Gun