Magnum Navigator, Voyager Owner's Manual

Navigator & Voyager

PLEASE READ ME FIRST

www.magnumbikes.com

CONTENTS

1. GENERAL INTRODUCTION

1.1 Welcome ................................................................................................................................................................... 01

1.2 Use of the Manual ..................................................................................................................................................... 01

1.3 Service and Technical Support .................................................................................................................................. 01

1.4 Bike Components ...................................................................................................................................................... 01

1.4.1 Handlebar .............................................................................................................................................................. 01

1.4.2 E-bike ..................................................................................................................................................................... 02

1.5 Technical Data .......................................................................................................................................................... 03

2. INSTALLATION AND ADJUSTMENT

2.1 Handlebar and Stem Assembly .................................................................................................................................. 04

2.2 Assembly of the Pedals ............................................................................................................................................. 05

2.3 Seat Position ............................................................................................................................................................. 06

2.4 Saddle Height ........................................................................................................................................................... 07

2.5 Saddle Adjustment

3. BATTERY & CHARGER

3.1 Overview ................................................................................................................................................................... 08

3.2 General Remarks ...................................................................................................................................................... 08

3.3 Installing and Removing the Battery .......................................................................................................................... 08

3.4 Charging ................................................................................................................................................................... 08

4. DISPLAY .................................................................................................................................................................... 09

................................................................................................................................................... 07

5. RECOMMENDATIONS AND MAINTENANCE

5.1 General Requirements .............................................................................................................................................. 18

5.2 Maintenance Schedule .............................................................................................................................................. 18

5.3 Definition of Tampering and Recommendations ........................................................................................................ 20

6. WARRANTY ............................................................................................................................................................... 21

GENERAL

1. General Introduction

1.1 Welcome

Thank you for purchasing a Magnum electric bike and welcome to the Magnum Bikes family of e-bike enthusiasts. We
encourage you to join our Facebook group “Magnum Bikes Community” which you can find at the following link:
https://www.facebook.com/groups/389290978573773
Our Facebook group is a place for Magnum riders to ask questions, have discussions, share recommendations and
experiences and connect with other Magnum Bike enthusiasts.

1.2 Use of the Manual

We encourage you to read this manual thoroughly before you take your new E-bike for a ride. It is important not to overlook
the safety instructions and explanations of both traditional and non-traditional bike parts, as this will offer you a general
understanding of your new E-bike. This manual is designed to help you get the most out of your E-bike, and so we have
attempted to answer as many of your potential questions as possible. Please take a moment to read through the various
sections before you get in the saddle.

1.3 Service and Technical Support

This manual is intended as a general overview of your new E-bike, and is therefore not an extensive reference. For
technical support, including information about service, maintenance and repairs, please consult your dealer. You can visit
our website (www.magnumbikes.com) for more information about our products and technology, or to find a dealer close
to you.

1.4 Bike Components

1.4.1 Handlebar

1. Left Brake Lever

2. Left Grip

3. Display Controller

4. Display

5. Adjustable Stem

41 6

52 3

6. Right Brake Lever

7. Right Grip

8. Throttle

9. Bell

10. 8-speed Thumb Shift

7810 9

01

GENERAL

1.4.2 E-bike

20

7 8 9

1

2

3

4

5

6

1. Rear Light

2. Rear Reflector

3. Motor

4. Freewheel

5. Rear Derailleur Protector

6. Rear Derailleur

7. Carrier

7 8 9

1

2

3

4
5

6

10

11

12

13

14

15

8. Rear Disc Brake

9. Bungee Cord

10. Saddle

11. Seatpost

12. Saddle Quick Release

13. Battery

14. Chain

10

11

12

13

14

15

19

18

17

16

15. Kickstand

16. Pedal

17. Crankset

18. Controller

19. Front Disc Brake

20. Adjustable Stem

21. Front Light

19

18

17

16

21

22

23

24

25

26

22. Mudguard

23. Wheel Reflector

24. Front Fork

25. Quick Release

26. Tire

20

21

22

23

24

25

26

02

1.5 Technical Data

Component

Motor

Battery

Display

Throttle

Front Fork

Crankset

Brake Levers

Brakes

Derailleur

Freewheel

Tires

Front Light

Rear Light

Max Loading
(including bike)

Max Speed

Navigator&Voyager 27.5" 48V

Das-Kit, X15, rear drive motor, 48V 500W

Das-Kit, i6-4812A, 48V 12Ah, 576Wh

Magnum, C7, LCD, 6 levels

T6-20

Suntour, XCT 27.5", with HLO

Prowheel, 48T

Left/Right: Tektro, hydraulic brake lever with brake sensors

Front/Rear: Tektro hydraulic disc brake

Shimano, Acera, 8-speed

8-speed, 11-32T

CST, 27.5*2.35

Spanninga, Kendo

Spanninga, Solo

308lbs

20mph

GENERAL

03

INSTALLATION AND ADJUSTMENT

2. Installation and Adjustment

2.1 Handlebar and Stem Assembly

5mm

4mm

1. Open the top cover, align the stem with the head tube
and slide it on. Tighten the screw at the top of the stem.

Screw for adjusting the
handlebar position

5mm

3. Move the handlebar up or down to adjust to the
desired angle, then tighten the rear-facing screw at the
top of the stem to lock the handlebar in place.

04

2. Align the handlebar to be perpendicular to the wheel,
then insert and tighten the two side-facing screws as
shown below.

4. Close the cover to complete installation and
adjustment.

INSTALLATION AND ADJUSTMENT

2.2 Assembly of the Pedals

- Identify your pedals: check the letters on the pedals, "L" or "R".

- The "R" marked pedal is for the right (when facing the forward direction). For attachment to the crank, tighten clockwise.

- The "L" marked pedal is for the left. For attachment, tighten counterclockwise when facing directly.

WARNING:

First screw on the pedals by hand, then tighten with the wrench provided.

RL

L

R

05

INSTALLATION AND ADJUSTMENT

2.3 Seat Position

To enable comfortable, fatigue-free and safe riding, the saddle and handlebar height should be adjusted to the body size
of the rider.

The saddle height is correct if the leg is near full extension while the foot is resting flat on the pedal in the bottom position
of the crank cycle. The toes must still be able to touch the ground comfortably.

Optimal

06

MIN INSERT

INSTALLATION AND ADJUSTMENT

2.4 Saddle Height

The quick-release lever must require noticeable effort to put into fully closed position to prevent any undesired movement
while riding.

WARNING:

An improperly closed quick release lever can open again or have limited ability to keep the saddle in place. This may cause
the saddle to suddenly drop into the seat tube, potentially leading to serious falls and injury.

There is a minimum insertion line marked on the seat post (failure to
observe the minimum insertion line can result in serious injury);
please ensure the seat post is always inserted into the seat tube
beyond this line (the line must be inside the seat tube).

-Loosen the quick release lever at the top of the seat tube, determine
the appropriate saddle height and tighten the clamp.

-The clamping force can be adjusted by adjusting the bolt on the
quick release lever.

-The quick release lever must be closed with considerable counter
pressure.

2.5 Saddle Adjustment

The saddle can also be tilted and adjusted in the forward/back

direction.

- Loosen the bolt at the bottom (4).

- Adjust the saddle tilt by pressing down on the front or rear of the
saddle

- Move the saddle forward or backward to adjust for arm/torso length
and desired riding position.

- Tighten the bolt (4) to secure the saddle.

4

07

BATTERY & CHARGER

3. Battery & Charger

3.1 Overview

A Battery
B Capacity Level Light
C Power Button
D Charging Socket

WARNING:

Please ensure that the battery is locked in place before use.

A AC Plug (type will vary)
B Charger
C Charging Indicator
D Battery Plug

(Sticker on the battery)

A

B

C

D

D

B

C

A

3.2 General Remarks

 Stop charging the battery immediately if you notice anything unusual, such as smoke or a strange smell; take out the
battery and store it outside of the house, then take the battery to an authorized dealer or experienced technician for
service or replacement.
 In the unlikely case that the battery catches fire, do NOT attempt to put it out with water. Use sand or another fire
retardant instead and call emergency services immediately.

3.3 Installing and Removing the Battery

The battery (1) is secured with a lock (2).

-Unlock the battery and pull it out.

-Insert the battery (1) into the frame until it stops.

-Remove the key from the lock (2). Ensure that the battery is well secured.

2

1

2

1

3.4 Charging

 Charging at temperatures below 32°F (0°C) or above 140°F (60°C) can cause the battery to charge insufficiently and can

be harmful to the life of the battery.

 During charging, the charger’s LED light will be continuously red.
 Charging is completed when the charger’s LED turns green.

08

4. Display

Instruction Manual

DISPLAY

4.1 APPEARANCE

A Better Display. A Smart Display.

Easy View 4" Display Panel.

Superior Anodizing Aluminum Alloy Frame.

PMMA Waterproof Cable Housing.

Easy Control with Large Buttons.

09

DISPLAY

4.2 NORMAL OPERATION

4.1 PAS LEVEL SELECTION

section 4

4.2 ERROR CODE INDICATOR

4.3 WALK MODE

4.4 SET OPERATION

section 3

section 2

section 1

section 5

3.1 BACKLIGHT

3.2 SPEED INDICATOR

3.3 KM/H AND MPH

CURRENT INDICATOR

UP

ON/OFF

SET

DOWN

5.1 DISTANCE INDICATOR

5.1.1 ODO

5.1.2 TIME

5.1.3 TRIP 1

5.1.4 TRIP 2

section 6

10

6.1 BATTERY INDICATOR

6.2 POWER SAVING

DISPLAY

L VIEW AREA

FUL

NORMAL VIEW AREA

With the display on, the default indicators are riding mode, trip 2, speed, PAS level, and battery indicator as shown in the
figure below.
Press SET to change the display information.

11

DISPLAY

Section 1: ON/OFF

Press ON/OFF to activate the display. With the display on, press ON/OFF for 2 seconds to turn off power. With the
display off, there is no battery power consumption.

 The panel will power off automatically when speed is 0 mph for 5 minutes.

Section 2: CURRENT INDICATOR

The current indicator shows the present discharging current of the controller: each segment is 2A, six segments are ≥
12A.
(The bar graph shows the power output of the motor in real time. 1 bar indicates low power, full bars maximum power.)

Section 3:

3.1 BACKLIGHT

Press ON/OFF to turn on the backlight. Press it again to turn off the backlight.

12

3.2 SPEED INDICATOR

The central area displays the current riding speed of the E-bike. The speed display is as below.

DISPLAY

3.3 KM/H and MPH

Selecting KM/H or MPH for the speed and mileage will switch all indicators to the selected unit of measurement.

Section 4: OPERATION

4.1 PAS LEVEL SELECTION

Press UP (+) or DOWN (-) to change the PAS level and thus change the power output of the motor. The default mode is
PAS 1 and assistance ranges from level 0 to level 6. Level 0 provides no assistance from the motor.

13

DISPLAY

4.2 ERROR CODE INDICATOR

If there is something wrong with the electronic control system, the display will flash at 1Hz and show the error code
automatically. Different error codes represent different faults in the system, consult the error code table on the last
page for details(4.3).

 The display cannot return to normal status until the problem is solved, the E-bike’s electric components will not
operate if there is an error in the system. However, the bike can still be operated conventionally (without electric
assistance).

 Hold ON/OFF and SET at the same time to show the error code.

14

DISPLAY

4.3 WALK MODE

Hold DOWN (-) for 2 seconds to enter the power-assisted walk mode. When the 6KM icon is lit, the E-bike will travel at

3.7 mph without the need for the rider to pedal. Assisted walk mode will end when the DOWN (-) button is no longer
being held.

4.4 SET OPERATION

4.4.1 KM/H and MPH

Hold UP (+) for 8 seconds to enter the unit of speed selection mode, then press UP (+) or DOWN (-) to switch between
KM/H and MPH and press SET to confirm and exit.

4.4.2 Trip 1 Distance

On the Trip 1 display, press the SET button for 2 seconds and the display icon will flash at 1 Hz, and keep holding SET
for 2 more seconds to clear Trip 1.

Section 5:

5.1 DISTANCE INDICATOR

With the display on, press SET to select between ODO, time, trip 1 and trip 2.

5.1.1 ODO

The ODO (odometer) records the riding mileage from the very start of the display’s usage;

5.1.2 Time

The riding Time indicator is automatically reset when the display is shut off.

5.1.3 Trip1

Shows the riding distance of this time.

5.1.4 Trip2

Trip 2 shows the previous riding distance for 30s after tthe display is turned on; it can be reset automatically to start to
record the current session’s mileage.

15

DISPLAY

Section 6:

6.1 BATTERY INDICATOR

6.1.1 Battery Residual Capacity Indicator

The battery capacity indicator has five segments, each segment representing 20% of battery capacity. When the battery
is full, the five segments are all lit. If the battery is low, the battery display area will flash, indicating that pedal
assistance will soon cease and that the battery needs to be recharged.

Low battery flash

6.1.2 Battery Voltage

The present voltage of the battery is displayed above the battery capacity indicator.

6.2 POWER SAVING

When the riding speed is 0 mph for 5minutes, the system will power off automatically to save battery.

16

DISPLAY

4.3 ERROR CODE TABLE

Each error code corresponds to a specific fault in the system. Take the E-bike to your dealer to have the error resolved.

Error code

0

1

2

3

4

5

6

7

8

9

If you still some questions about the display, please contact your Magnum dealer.

Definition

Normal

Current error or MOS (semiconductor) damaged

Throttle error (detection after turning on)

Motor missing phase (losing power)

Hall signal error (electromagnet in incorrect position)

Brake error (detection after turning on)

Under voltage

Motor stalling

Error in communication with controller

Error in communication with display

17

RECOMMENDATIONS AND MAINTENANCE

5. Recommendations and Maintenance

5.1 General Requirements

E-bikes use metal shells to cover the electric components, so we strongly advise against the use of excessive water to
wash the shells and parts around them. Use a soft cloth with a neutral solution to wipe the dirt off the shells. Afterward,
wipe everything dry with a clean soft cloth.

Do not use high-pressure water or air hoses for cleaning; this can force water into electrical components, which may cause
malfunctioning.

Do not wash plastic components with excessive water. When the internal electrical parts are affected by water the
insulator may corrode, leading to power-drain or other problems.

Do not use soap solutions to wash the metal components. Non-neutral solutions may cause discoloration, distortion,
scratching, etc.

Avoid leaving the bike outdoors

When not riding, keep the bike in a location where it will be protected from snow, rain, sun, etc. Snow and rain can cause
the bike to corrode. Ultraviolet rays from the sun can cause unnecessary fading of paint or crack any rubber or plastic on
the bike.

Recommended Torque Values

Front Wheel Nuts

Rear Wheel Nuts

Seat Binder Bolt

Seat Post Clamp Nut

Brake Anchor Nut

Handlebar Clamp Nut

Headset Expander Nut

Crank Cotter Pin Nuts

Brake Centre Bolt

22-27 Newton Meters

24-29 Newton Meters

12- 17 Newton Meters

15- 19 Newton Meters

7- 11 Newton Meters

17- 19 Newton Meters

17-19 Newton Meters

9-14 Newton Meters

2-17 Newton Meters

16.2- 19.8 ft.-lb.

17.5- 21.3 ft.-lb.

8.8- 12.5 ft.-lb.

11.0-14.0 ft.-lb.

5.1- 8.1 ft.-lb.

12.5- 14.0 ft.-lb.

12.5- 14.0 ft.-lb.

6.6- 10.3 ft.-lb.

1.5- 12.5 ft.-lb.

5.2 Maintenance Schedule

To keep your E-bike in optimal condition and your riding experience at its most enjoyable, we strongly recommend
following the suggested maintenance schedule. You should study it and allow it to become second nature to your riding.

18

RECOMMENDATIONS AND MAINTENANCE

Maintenance Schedule

Tire pressure

Tire condition

Visual inspection

Brake lever pressure

Quick releases

Handlebar alignment

Saddle alignment

Battery pack locked

Wheel check

Inspect frame condition

(include welds for fissures)

Clean and lubricate chain

Check brake pads

Lubricate forks

Lubricate brakes & cables

Lubricate folding mechanism

Check all bolts and torque settings

Clean bicycle

Charge battery

Check wheel spokes

Inspect rim condition

Inspect saddle, rails and clamp

Grease pedal bearings

Check hub bearings

Check headset bearings

Check bottom bracket bearings

Replace brake pads

Replace brake cables (depends on use)

Replace tires (depends on use)

Each ride Weekly Monthly 6 Monthly Yearly

WARNING:

—As with all mechanical components, electrically power assisted cycles (EPAC) are subjected to wear and high stresses.
Different materials and components may react to wear or stress fatigue in different ways. If the design life of a component
has been exceeded, it may suddenly fail, possibly causing injuries to the rider. Any form of crack, scratches or change of
coloring in highly stressed areas indicate that the life of the component has been reached and it should be replaced.

19

RECOMMENDATIONS AND MAINTENANCE

5.3 Definition of Tampering and Recommendations

Category 1 Category 2 Category 3 Category 4

Components which can
only be replaced after
approval from the bicycle
manufacturer/ electronic
system provider

Components which can
only be replaced after
approval from the bicycle
manufacturer

Components which can
only be replaced after
approval from the bicycle
or component manufactur­er

Components which can be
replaced without approval

Motor

Sensors

Controller

Electric cables
Controls on the handlebar

Display

Battery

Battery charger

Frame

Fork(including suspension)

Hubmotor wheel

Brake system

Brake shoe

Luggage carrier

Bottom bracket

Cranks

Wheel without hub motor

Chain or belt (at original
width)

Rim tape

Tires (at orginal ETRTO
specifications only)

Mechanical / hydraulic
brake cables

Brake system (for drum,
disc and roller brakes)

Handlebar and stem
(without alterations to the
handlebar and stem)

Saddle and seat post
(maximum variation from
original should not exceed
20mm)

Headlight

Headset

Pedals (at the same width
as the originals)

Derailleurs

Shifters

Shifting inner/outer cables

Chainring / belt drive ring

Cassette / freewheel or
cogs (when the cogs are
the same as the originals)

Chaincase

Mudguards (only the same
size as the originals and
mounted at least 10 mm
distance from the tire)

Spokes
Inner tubes
Dynamo
Front light / front reflector
Rear light / rear reflector
Wheel reflectors
Kickstand
Grips (with a screw clamp
only)

WARNING:

Modifications to any part of your bike, such as the fork or frame, may make that part or the entire bike unsafe. A poorly
installed or modified component can increase the stress on all other parts, greatly increasing their chance of failure.
Modifications can also adversely affect the handling of your bike, resulting in loss of control, falls and serious injury.
Please do not add, remove, or modify parts of your bike in any way before consulting with a trained bike technician. We
recommend you consult with us at before you make modifications or add parts, in order to confirm their safety and
compatibility with your bike.

20

WARRANTY

6. Warranty

Your MAGNUM E-bike comes with a limited warranty. Please visit www.magnumbikes.com or your local magnum dealer

for details.

Bike must be registered at www.magnumbikes.com/warranty in order to be covered by the one yeat warranty.

Stay Connected

@magnumbikes

@magnumbikes

www.magnumbikes.com

[e-mail]

323-375-2666

21

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