Parts manuals available online www.magnumpower.com
01129
INTRODUCTION
This manual provides information and procedures to safely operate and maintain the Magnum Power Products LLC
unit. For your own safety and protection from physical injury, carefully read, understand, and observe the safety
instructions described in this manual. Keep a copy of this manual with the unit at all times. Additional copies are
available from Magnum Power Products LLC, or can be found at www.magnumpower.com.The information
contained in this manual was based on machines in production at the time of publication. Magnum Power Products
LLC reserves the right to change any portion of this information without notice.
Read all of the manuals included with the unit. Each manual details specific information regarding items such as
setup, use and service requirements. An engine operator’s manual provides detailed operation and maintenance
procedures for the engine. Additional copies of the engine operator’s manual are available from the engine
manufacturer.
DO NOT MODIFY or use this equipment for any application other than which it was designed for.
Magnum Power Products LLC recommends that a trained and licensed professional perform all electrical wiring and
testing functions. Installation should be in compliance with the National Electrical Code (NEC), state and local
regulations and Occupational Safety and Health Association (OSHA) guidelines.
MAGNUM POWER PRODUCTS LLC
215 Power Drive • Berlin, WI 54923
U.S.A.
Phone: 920-361-4442
FAX: 920-361-4416
Toll Free: 1-800-926-9768
www.magnumpower.com
For technical or parts QUESTIONS, please contact the Magnum Power Products LLC Customer
Support or Technical Support team at 1-800-926-9768. Please have your serial number available.
To ORDER SERVICE PARTS, please contact the dealer from which you purchased the unit, or call
Magnum Power Products LLC to locate a dealer in your area.
Engine Make:__________________________________________
Engine Serial Number:___________________________________
Engine Model Number: __________________________________
Generator Make: _______________________________________
Generator Model Number: ________________________________
Generator Serial Number: ________________________________
Unit Model Number:_____________________________________
Unit Serial Number: _____________________________________
CALIFORNIA PROPOSITION 65 WARNING: Diesel engine exhaust and some of its
constituents are known to the state of California to cause cancer, birth defects and
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury or death.
This manual contains DANGERS, WARNINGS, CAUTIONS, NOTICES and NOTES which must be
followed to prevent the possibility of improper service, damage to the equipment, personal injury or death.
The following formatting options will apply when calling the reader’s attention to the DANGERS,
WARNINGS, CAUTIONS, NOTICES and NOTES.
INDICATES A HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN
Indicates a hazardous situation which, if not avoided, could result in death or serious
Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
DANGER
DEATH OR SERIOUS INJURY.
WARNING
injury.
CAUTION
Indicates a hazardous situation which, if not avoided, may result in property or equipment
damage.
Note: Notes contain additional information important to a procedure and will be found within the regular text body
of this manual.
OPERATING SAFETY
Before using the unit, be sure to read and understand all of the instructions. This equipment was
designed for specific applications; DO NOT modify or use this equipment for any application other than
which it was designed for. Equipment operated improperly or by untrained personnel can be dangerous.
Read the operating instructions and familiarize yourself with the location and proper use of all instruments
and controls. Inexperienced operators should receive instruction from someone familiar with the equipment
before being allowed to operate or set up the unit. The following points should be practiced at all times:
•The area immediately surrounding the unit should be dry, clean, and free of debris.
•Position and operate the unit on a firm, level surface.
•NEVER start a unit in need of repair.
•ALWAYS lower the mast when not in use, or if high winds or electrical storms are expected in the area.
•Make certain the unit is securely fastened to a good earthen ground. Follow the National Electrical
Code (NEC), state and local regulations.
•NEVER operate the unit on a combustible surface.
•The mast extends up to 30 ft (9.14 m). ALWAYS make sure the area above the unit is open and clear
of overhead wires and obstructions.
•Keep area around the unit clear of people while raising and lowering the mast.
•Keep all body parts, clothing, and other loose items clear of winch and cable during operation and
while in tension.
•Bulbs become extremely hot during use. Allow bulb and light fixture to cool 10-15 minutes before
handling.
•NEVER raise, lower or turn the mast while the unit is operating.
4
•ALWAYS extend the outriggers and level the unit before raising the mast. DO NOT retract the outriggers
while the mast is up.
•If for any reason any part of the mast hangs up or winch cable develops slack while raising or lowering
the mast, STOP immediately and contact an authorized service representative.
•NEVER remove safety pin or pull mast locking pin while the mast is up.
•NEVER use the unit if insulation on electrical cord is cut or worn through.
•NEVER operate the lights without protective lens cover in place or with a lens cover that is cracked
or damaged.
•Only use mild soap and water to clean the lens covers. Other chemicals may have an adverse effect
on the glass.
•NEVER operate a unit while tired, distracted, or under the influence of drugs or alcohol.
ENGINE SAFETY
Internal combustion engines present special hazards during operation and fueling. Failure to follow the
safety guidelines described below could result in severe injury or death. Read and follow all safety warnings
described in the engine operator's manual. A copy of this manual was supplied with the unit when it was
shipped from the factory.
•DO NOT run engine indoors or in an area with poor ventilation unless exhaust hoses are used. Diesel
engine exhaust contains carbon monoxide, a deadly, odorless and colorless gas which, if inhaled,
can cause nausea, fainting or death. Make sure engine exhaust cannot seep into closed rooms or
ventilation equipment.
•DO NOT operate the unit on a combustible surface.
•DO NOT fill fuel tank near an open flame, while smoking, or while engine is running. DO NOT fill tank
in an enclosed area with poor ventilation.
•DO NOT operate with the fuel tank cap loose or missing.
•DO NOT touch or lean against hot exhaust pipes or engine cylinders.
•DO NOT clean air filter with gasoline or other types of low flash point solvents.
•DO NOT remove engine coolant cap while engine is hot.
•DO NOT operate the unit without a functional exhaust system. Prolonged exposure to sound levels
in excess of 85 dB(A) can cause permanent hearing loss. Wear hearing protection when working
around a running engine.
•Keep area around exhaust pipes and air ducts free of debris to reduce the chance of an accidental fire.
•Batteries contain sulfuric acid which can cause severe injury or death. Sulfuric acid can cause eye
damage, burn flesh or eat holes in clothing. Protective eye wear and clothing are necessary when
working on or around the battery. Always disconnect the negative (-) battery cable from the
corresponding terminal before performing any service on the engine or other components.
•Shut the engine down if any of the following conditions exist during operation:
1.Noticeable change in engine speed.
2.Loss of electrical output.
3.Equipment connected to the generator overheats.
4.Sparking occurs.
5.Engine misfires or there is excessive engine/generator vibration.
6.Protective covers are loose or missing.
7.If the ambient air temperature is above 120°F (49°C).
5
SERVICE SAFETY
This unit uses high voltage circuits capable of causing serious injury or death. Only a qualified and
licensed electrician should troubleshoot or repair electrical problems occurring in this equipment.
•Before servicing, make sure the Control Power switch and circuit breakers are in the OFF (O) position,
and the negative terminal on the battery is disconnected. NEVER perform even routine service (oil/
filter changes, cleaning, etc.) unless all electrical components are shut down.
•NEVER allow water to accumulate around the base of the unit. If water is present, DO NOT service.
•ALWAYS use extreme caution when servicing the unit in damp conditions. NEVER service the unit if
your skin or clothing is wet. DO NOT allow water to collect/accumulate around the base of the unit. If
water is present, DO NOT service. If the unit is stored outside, check the engine and generator for
any moisture and dry the unit before use.
•NEVER wash the unit with high pressure hoses or power washers.
•Open the main circuit breaker before disconnecting battery cables.
•Keep all body parts, clothing, and other loose items away from moving parts on the unit.
•Make sure slings, chains, hooks, ramps, jacks, and other types of lifting devices are attached securely
and have enough weight-bearing capacity to lift or hold the unit safely. Always remain aware of the
position of other people around when lifting the unit.
•NEVER start the unit under load. The circuit breakers must be in the OFF (O) position when starting
the unit.
•ALWAYS disconnect the negative (-) battery cable from the corresponding terminal before performing
any service on the engine, generator or any other components. Remove the negative (-) battery cable
from the corresponding terminal if the unit is to be stored or transported.
•Replace all guards and safety devices immediately after servicing.
•Wear heavy leather gloves when handling winch cables. Never let cables slip through bare hands.
TOWING SAFETY
Towing a trailer requires care. Both the trailer and vehicle must be in good condition and securely fastened
to each other to reduce the possibility of an accident. Some states require that large trailers be registered
and licensed. Contact your local Department of Transportation office to check on license requirements for
your particular unit.
•Check that the hitch and coupling on the towing vehicle are rated equal to, or greater than, the trailer's
Gross Vehicle Weight Rating (GVWR).
•Check tires on trailer for tread wear, inflation, and condition.
•NEVER tow trailer using defective parts. Inspect the hitch and coupling for wear or damage.
•Make sure the trailer hitch and the coupling are compatible. Make sure the coupling is securely fastened
to the vehicle.
•Connect safety chains in a crossing pattern under the tongue to the rear bumper of the towing vehicle.
•Make sure directional and brake lights on the trailer are connected and working properly.
•Check that all lug nuts holding wheels on are tight and none are missing.
•Maximum recommended speed for highway towing is 45 mph (72 km/h). Recommended off-road
towing speed is not to exceed 10 mph (16 km/h) or less, depending on terrain.
•When towing, maintain extra space between vehicles and avoid soft shoulders, curbs and sudden
lane changes. If you have not pulled a trailer before, practice turning, stopping, and backing up in an
area away from heavy traffic.
6
REPORTING TRAILER SAFETY DEFECTS
If you believe your trailer has a defect which could cause a crash or could cause injury or death, you should immediately
inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Magnum Power Products
LLC.
If NHTSA receives similar complaints, it may open an investigation; and if it finds that a safety defect exists in a group
of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in an individual
problem between you, your dealer, or Magnum Power Products LLC.
To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-888-327-4236 (TTY:1-800-424-9153),
go to http://www.safercar.gov; or write to:
Administrator
NHTSA
1200 New Jersey Avenue S.E.
Washington, DC 20590
You can also obtain other information about motor vehicle safety from http://www.safercar.gov.
7
SAFETY SYMBOL SUMMARY
This equipment has been supplied with numerous safety and operating decals. These decals provide important
operating instructions and warn of dangers and hazards. Replace any missing or hard-to-read decals and use care
when washing or cleaning the unit. Decal placement and part numbers can be found in the parts manual. Below is
a summary of the intended meanings for the symbols used on the decals.
UV
Safety alert symbol; used to
alert you to potential personal
injury hazards.
Hot surface(s) nearby.
Belt/entanglement hazard; keep
body parts clear of this area.
Fan hazard; keep body parts
clear of this area.
Crush hazard; keep body parts
clear of this area.
Ultraviolet radiation hazard;
operate only with lens intact.
Asphyxiation hazard; operate
in well ventilated area.
Dangerous voltage may be
present.
Anchor/tie down point.
Forklift here only.
Use clean diesel fuel only.
Burn/scald hazard;
pressurized steam.
Stop engine before fueling.
Fire/explosion hazard; keep
open flames away from unit.
Lift here only.
Read and understand the
supplied operator’s manual
before operating unit.
Output Voltage V ..................................................................................................................120/240, single phase
Output Amperes 120V (240V) A ...........................................................................................167 (83)
Frequency Hz....................................................................................................................... 60
Power Factor........................................................................................................................1 (1Ø)
Hitch - Standard ...................................................................................................................2" Ball
Maximum Tire Pressure psi.................................................................................................50
Specifications are subject to change without notice.
10
UNIT DIMENSIONS
B
A
C
D
ABCDE
MLT4150,
MLT4200,
MLT4200ICAN
Specifications are subject to change without notice.
170 in
(4.32 m)
70 in
(1.78 m)
30 ft
(9.14 m)
68 in
(1.73 m)
E
00209
140 in
(3.56 m)
11
UNIT SERIAL NUMBER LOCATIONS
Refer to the illustration to locate the unit ID tag and Vehicle Identification Number (VIN) tag on the unit. Important
information, such as the unit serial number, model number, VIN and tire loading information are found on these tags.
Record the information from these tags so it is available if the tags are lost or damaged. When ordering parts or
requesting assistance, you may be asked to provide this information.
VIN Tag
MANUFACTURED BY/FABRIQUE PAR: Magnum Power Products LLC DATE: 00/0000
GVWR/PNBV: 000KG (0000LBS) COLD INF. PRESS./
PRESS. DE
GAWR / PNBE TIRE / PNEU RIM / JANTE GONF A FROID - KPA(PSI/LPC) SGL / DUAL
EACH
AXLE
THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE U.S. FEDERAL MOTOR VEHICLE SAFETY STANDARDS(FMVSS) AND CANADIAN
MOTOR VEHICLE SAFETY REGULATIONS IN EFFECT ON THE DATE OF MANUFACTURE.
CE VEHICULE EST CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA SECURITE DES VEHICULES AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE SA
FABRICATION.
00000000000000000
V.I.N./N.I.V.:
XXX000
MODEL:
TYPE:
TRAILER
TIRE AND LOADING INFORMATION
RENSEIGNEMENTS SUR LES
PNEUS ET LE CHARGEMENT
The weight of cargo should never exceed 0000KG (0000LBS)
Le poids du chargement ne doit jamais depasser 0000KG (0000LBS)
SEE OWNER’S
MANUAL FOR
ADDITIONAL
INFORMATION
VOIR LE
MANUEL DE
L’USAGER
POUR
PLUS DE
RENSEIGNEMENTS
Unit ID Tag
Located on inside
of front panel
Manufactured by Magnum Power Products, LLC.,
a subsidiary of Generac Power Systems, Inc.
(920) 361-4442 (800) 926-9768
Country of Origin
Manufacturing Code
1 ph. 1.0PF 3 ph. .8PF 3 ph. 1.0PF
KW
KVA
V
A
Serial Number
Model
Weight (lbs/kg)RPM/Frequency
Rating
FOR ELECTRICAL EQUIPMENT
ONLY. POUR MATERIAL
ELECTRIQUE SEULEMENT.
209649
Form: SFC626B
Ins. Class
01131
12
COMPONENT LOCATIONS
Mast
Rotation
Knob
Central
Lift Point
Control
Box
Engine
Exhaust
Emergency Stop
Switch
Battery
Forklift
Pockets
LEFT SIDE
Engine
Access
Radiator
Access
Fuel Fill
Outriggers
RIGHT SIDE
00105
13
LIGHT TOWER SET UP
1. For maximum light coverage, locate the unit at ground level or in a spot higher than the area being illuminated
by the lamps.
WARNING
The mast extends up to 30 ft (9.14 m). Make sure area above the unit is open and clear
of overhead wires and obstructions. Do not set up the unit if high winds or storms
capable of producing lightning are expected in the area
H
J
DETAIL C
H
DETAIL D
F
E
D
DETAIL G
B
C
D
E
2. Place the unit on firm ground that is relatively flat, then block the wheels to keep it from moving (A). This will
make it easier to level the unit.
3. Pull the locking pin on the tongue jack and rotate the jack 90°. Replace the locking pin (B). Turn the jack handle
clockwise to raise the trailer tongue off of the towing vehicle.
4. Connect a good earthen ground to the grounding stud on the frame of the trailer at the base of the mast post (C).
Note: Refer to local codes for proper grounding requirements.
G
A
DETAIL H
00152
5. Pull the locking pin (D) on the outrigger (E) and pull each outrigger out until the spring loaded locking pin snaps
back into place. Pull the locking pin on the outrigger jack and rotate each jack 90° so the jack pad is facing down.
Replace the locking pin.
6. Pull the locking pin on the rear jack (F) and rotate the jack 90°. Replace the locking pin. Turn the jack handle
clockwise to start leveling the trailer. Adjust all four jacks by turning their handles clockwise (G) until they are
firmly in contact with the ground and the trailer is as level as possible.
14
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