Magnum MIG 208 Alu Synergy User Manual

MANUAL inverter

semi-automatic WELDING

Model:

MIG 208 Alu Synergy

Drawings devices in the manual may differ from the original colors.

Translation of the original instructions.

with

NOTE: Please use a welder after a very careful reading the manual.

1. In order to ensure safety should be determined by qualified personnel responsible for installation,
maintenance, periodic inspection and repair equipment.

2. In order to ensure safety before working with the machine carefully and with full understanding
refer to the following instructions.

3. After reading the following instructions and keep it in a place accessible to other users of the
device.

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Table of Contents

1. INTENDED USE ............................................. 41. INTENDED USE ............................................. 41. INTENDED USE ............................................. 41. INTENDED USE ............................................. 4

2. TECHNICAL DATA .................................................. ........................ 52. TECHNICAL DATA .................................................. ........................ 52. TECHNICAL DATA .................................................. ........................ 52. TECHNICAL DATA .................................................. ........................ 5

3. PRECAUTIONS FOR USE ......................................... 5PRECAUTIONS FOR USE ......................................... 5PRECAUTIONS FOR USE ......................................... 5

4. SYMBOLS .................................................. .................. 94. SYMBOLS .................................................. .................. 94. SYMBOLS .................................................. .................. 94. SYMBOLS .................................................. .................. 9

5. CONSTRUCTION AND CONTROL PANEL .................................................. .. 105. CONSTRUCTION AND CONTROL PANEL .................................................. .. 105. CONSTRUCTION AND CONTROL PANEL .................................................. .. 105. CONSTRUCTION AND CONTROL PANEL .................................................. .. 10

5.1 synergistic programs and settings. .................................................. .... 125.1 synergistic programs and settings. .................................................. .... 125.1 synergistic programs and settings. .................................................. .... 12

5.2 Advanced Settings ............................................... ................... 145.2 Advanced Settings ............................................... ................... 14

6. KIT CONTENTS .................................................. ............... 15KIT CONTENTS .................................................. ............... 15KIT CONTENTS .................................................. ............... 15

7. USE .................................................. ............................ 157. USE .................................................. ............................ 157. USE .................................................. ............................ 157. USE .................................................. ............................ 15

7.1 Connecting to the network .................................................. ......................... 157.1 Connecting to the network .................................................. ......................... 157.1 Connecting to the network .................................................. ......................... 15

7.2 Fitting wire welding - MIG / MAG ................................. 167.2 Fitting wire welding - MIG / MAG ................................. 16

7.3 Inserting the wire electrode. .................................................. ........ 167.3 Inserting the wire electrode. .................................................. ........ 167.3 Inserting the wire electrode. .................................................. ........ 16

7.4 Connection of protective gas. .................................................. .......... 177.4 Connection of protective gas. .................................................. .......... 177.4 Connection of protective gas. .................................................. .......... 17

7.5 welding parameters for MIG / MAG ........................................... 177.5 welding parameters for MIG / MAG ........................................... 177.5 welding parameters for MIG / MAG ........................................... 17

7.6 Practical recommendations MIG / MAG welding. ......................... 187.6 Practical recommendations MIG / MAG welding. ......................... 187.6 Practical recommendations MIG / MAG welding. ......................... 18

8. CLEANING AND MAINTENANCE .................................................. ... 208. CLEANING AND MAINTENANCE .................................................. ... 208. CLEANING AND MAINTENANCE .................................................. ... 208. CLEANING AND MAINTENANCE .................................................. ... 20

9. INTERFERENCE WELDERS AT WORK (CODES device errors) 21INTERFERENCE WELDERS AT WORK (CODES device errors) 21

10. STORAGE AND TRANSPORT ............................................. 22STORAGE AND TRANSPORT ............................................. 22STORAGE AND TRANSPORT ............................................. 22

11. UTILIZATION .................................................. ............................. 22UTILIZATION .................................................. ............................. 22UTILIZATION .................................................. ............................. 22

12. DECLARATION OF CONFORMITY .................................................. ....... 23DECLARATION OF CONFORMITY .................................................. ....... 23DECLARATION OF CONFORMITY .................................................. ....... 23

13. WARRANTY. .................................................. ........................... 23WARRANTY. .................................................. ........................... 23WARRANTY. .................................................. ........................... 23

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1. INTENDED USE

MIG 208 Alu Synergy by MAGNUM is technologically advanced, the welder for MIG-MAG,
MMA, TIG LIFT FCAW and braze. For manual, electric welding of low carbon steel, low alloy, low and
high steel alloy of aluminum and its alloys, copper and its alloys, braze, etc.

MIG 208 Alu Synergy is intended for all kinds of welding workshop locksmith, repair shops,
automotive industry, factories, etc. The device is dedicated to professionals requiring the highest
standards, for welding equipment.

The power source has been built on transistors IGBT providing a minimum of electromagnetic The power source has been built on transistors IGBT providing a minimum of electromagnetic The power source has been built on transistors IGBT providing a minimum of electromagnetic
interference, low power losses in core systems, enabling increased productivity and reliability of the
power source. Very high efficiency, which translates directly into lower power consumption, and high
switching frequency, provide instant adjustment of the current to change the parameters during
welding.

MIG 208 Alu Synergy has, among other advantages, unique in its class, synergistic program for
welding of aluminum alloys.
Hardware and software structure allows for high quality welds when welding of all weldable materials,
made of steel, stainless steel, copper alloys and aluminum.

The manufacturer is not liable for damages resulting from misuse.

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2. TECHNICAL DATA

MODEL MIG 208 Alu Synergy

Power AC 230 [V], 50/60 [Hz]

required safety 20 [A]

Current MIG / MAG 20 to 180 [A]

Power MIG / MAG 15 to 23 [V]

Load voltage 78 [V]

Wire diameter * (* see

table of programs)

Efficiency 40%

Enclosure IP21S

Weight 16 [kg]

Specifications are subject to change without notice.

3. PRECAUTIONS FOR USE

0.6 / 0.8 / 0.9 / 1.0 / 1.2 [mm]

Please read all safety regulations and all instructions. Failure to comply with Please read all safety regulations and all instructions. Failure to comply with
safety regulations and instructions may result in electric shock, fire and / or serious
injury.

Keep all safety regulations and instructions for future use.

You can not allow children near the place of operation. People with pacemakers
take him to work with the device, should consult with your doctor. Service and

repair of equipment
They can be carried out by qualified personnel under the terms
safety applicable to electrical appliances.
Processing on their own may alter the functional characteristics of the device or deterioration of
welding parameters. Any modification of the equipment, on their own, cause not only void the
warranty, but may cause deterioration of the security conditions of use and exposure to the risk of
electric shock. Improper working conditions and improper handling can cause damage to the device
and void the warranty.

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SAFETY INSTRUCTION

electric welding

3.1. General thoughts.

a) The work must begin rested, sober, dressed in clothing made of slow-burning fabric or leather,
her hair covered with a beret or cap, on the legs have shoes with trousers hardly inflammatory
hands welding gloves and personal protection apron leather, welding mask, goggles, personal
respiratory protective equipment.

b) Work related to installation, dismantling, repair and overhaul of electric welding equipment should

be performed by workers with the appropriate permissions.

c) the combination of several welding power sources should not cause exceedance, no-load condition, the

allowable voltage between the output circuits connected sources of energy.

d) circuit of the welding current should not be grounded, except for the cases when the objects welded are

connected to ground.

e) Welding the connecting wires welded to the subject power source to be connected directly to the e) Welding the connecting wires welded to the subject power source to be connected directly to the

subject or instrumentation, as close as possible to the welding point.

3.2. Basic steps before you begin work.

Welder should:

a) refer to the documentation of the executive and the scope of the welding work,

b) schedule the execution order of individual welds,
c) prepare a suitable adhesive,

d) prepare adequate protection face and eyes,

e) check the condition of the welding connections and the operating handle,

f) check whether the execution of the welding does not endanger the environment (radiation curve, the possibility of

ignition elements flammable)

g) check whether in the case of welding on the wall, the other side can not occur inflammation,

3.3. During welding operations.

a) Secure the workplace, as long as there is no fixed and mobile screens with anti
przeciwodpryskowymi.

b) Use for welding electric conductors and an operating handle only in good condition (intact
insulation).

c) Use only the correct thickness of the electrodes and wires for welding.

d) Attach and set reliably and solidly welded object and so has not been damaged.

e) Set the details to be welded in such a way as to prevent them from shifting or overturn.
When you flip slag needle use hammers and goggles.
f) When welding inside the boilers, tanks or in a confined space by whatever ventilation use f) When welding inside the boilers, tanks or in a confined space by whatever ventilation use
respiratory protection.
g) When operating inside the tanks, boilers and other metal rooms used electric lighting 24V.

h) Make sure that the welded part does not risk falling or moving away the dangerous to the welder.

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and) When welding on scaffolding check the status of their efficiency.

j) Protect respiratory system, eyes, face and hands from burns and exposure through the use of appropriate

personal protection.

k) Switch individual air extraction, when this is established, the gaseous effluents are removed from the position.

l) Use only proper, undamaged and not oiled tools and support workshop.

3.4. Prohibited Actions.

Welder forbidden:
a) gripping the prepared hot metal welding or after welding.
b) Isolated repair damaged electrical cables (electrical system).

c) During work breaks stick under his arm electrode holder.

d) masks moving away too far from the welding face, her deposition before the arc goes out, as well as inflammation of the

arc without face protection.

e) Welding without proper grounding of the workpiece.
f) Use makeshift combination of welding equipment. f) Use makeshift combination of welding equipment.

g) Cause to the floor at the work station was wet, slippery, uneven, contaminated waste,
previously blocked.

3.5. Basic activities after work.

Welder should:

a) Switch off the welder energized.

b) Check whether the welding position or a position next to the fire was not dusty.

c) Organize your work station, remove the tip electrodes and welding slag.

d) Organize welding equipment.

3.6. Final remarks.

a) When performing welding work inside the tanks, boilers or other confined spaces (to 15m3), a
welder should be insured by another person, who will remain on the outside.

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ELECTRIC SHOCK CAN KILL: Welding apparatus produce a high voltage. Do not touch the torch or welding material ELECTRIC SHOCK CAN KILL: Welding apparatus produce a high voltage. Do not touch the torch or welding material

connected when the device is turned on to the network. All the elements forming the welding current circuit can cause

electrical shock and should therefore be avoided touching them with bare hands or by wet or damaged protective

clothing. Never work on a wet surface, or use damaged welding cables.

NOTE: Removing the external time when the device is connected to the network, as well as the use of the device

with the covers removed is prohibited!

Welding cables, ground cable, earthing terminal and welding equipment should be kept in good condition, ensuring

safety.

FUMES AND GASES CAN BE DANGEROUS: In the welding process are produced noxious fumes and gases FUMES AND GASES CAN BE DANGEROUS: In the welding process are produced noxious fumes and gases

hazardous to health. Workplace should be adequately ventilated and equipped with exhaust ventilation. Do not weld in

confined spaces. Avoid inhalation of vapors and gases. The surfaces of the elements to be welded should be free from

chemical impurities such as degreasing agents (solvents) which decompose during welding to produce toxic gases.

ARC RAYS CAN BURN: It is not allowed to look directly at the eyes uncovered and exposed to the arc. Always wear a ARC RAYS CAN BURN: It is not allowed to look directly at the eyes uncovered and exposed to the arc. Always wear a

mask or helmets protected with a suitable filter. Bystanders, nearby, protected with non-combustible, absorbing radiation

screens. Protect the exposed parts of the body suitable protective clothing made of non-combustible material.

ELECTROMAGNETIC FIELDS MAY BE DANGEROUS: Electric current flowing through wires Welding produces ELECTROMAGNETIC FIELDS MAY BE DANGEROUS: Electric current flowing through wires Welding produces

electromagnetic field around it. Electromagnetic fields can interfere with pacemakers. Welding cables should be arranged

in parallel, as close as possible to each other.

SPARKS CAN CAUSE FIRE: Sparks generated during welding can cause fire, explosion and burns unprotected skin. SPARKS CAN CAUSE FIRE: Sparks generated during welding can cause fire, explosion and burns unprotected skin.

When welding should be wearing welding gloves and protective clothing. Remove or secure any flammable materials and

substances from the workplace. Do not weld closed containers or receptacles in which there were flammable liquids.

Such containers or tanks should be rinsed prior to welding in order to remove flammable liquid. Do not weld near

flammable gases, vapors or liquids. Fire extinguishing equipment (fire blankets and fire extinguishers powder or snow)

should be located close to the workstation in a conspicuous and easily accessible place.

POWER SUPPLY: Disconnect the power supply before carrying out any work, repairs on the device. Regularly check the POWER SUPPLY: Disconnect the power supply before carrying out any work, repairs on the device. Regularly check the

welding cables. If you note any damage to the wire or insulation they should be replaced immediately. Welding wires can

not be overwhelmed, touch sharp edges or hot objects.

CYLINDER could explode: Use only approved cylinders and a functioning regulator. The cylinder should be transported CYLINDER could explode: Use only approved cylinders and a functioning regulator. The cylinder should be transported

and stand upright. Protect against hot cylinders heat, and mechanical overturning. Keep in good condition all the

components of the gas system: tank, hose, fittings, reducer.

WELDED MATERIALS CAN BURN: Never touch the parts to be welded unprotected parts of the body. While touching WELDED MATERIALS CAN BURN: Never touch the parts to be welded unprotected parts of the body. While touching

and moving the welding material, always use gloves and welding pliers.

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