Magnum IAI9SE, MLT3060, MLT3080 User Manual

LIGHT TOWER

MLT3060 • MLT3080

OPERATING/PARTS MANUAL

INTRODUCTION

This manual provides information and procedures to safely operate and maintain the engine and generator. For your own safety and protection from physical injury, carefully read, understand and observe the safety instructions described in this manual. The information contained in this manual was based on machines in production at the time

of publication. Magnum Products LLC reserves the right to change any portion of this information without notice.

DO NOT MODIFY or use this equipment for any application other than which it was designed for.

Magnum Products LLC recommends that a trained and licensed professional perform all electrical wiring and testing functions. Any wiring should be in compliance with the United States National Electric Code (NEC), state and local codes and Occupational Safety and Health Association (OSHA) guidelines.

Keep a copy of this manual with the unit at all times. Additional copies are available from Magnum Products LLC, or can be found at www.m-p-llc.com. An engine operator’s manual was also supplied with the unit at the time of shipment from the factory. The manual provides detailed operation and maintenance procedures for the engine. Additional copies of the engine operators manual are available from the engine manufacturer.

MAGNUM PRODUCTS LLC

215 Power Drive • Berlin, WI 54923

U.S.A.

Phone: 920-361-4442

FAX: 920-361-4416

Toll Free: 1-800-926-9768

www.m-p-llc.com

For technical or parts QUESTIONS, please contact Magnum Products’ Customer Support or

Technical Support team at 920-361-4442 or toll free at 1-800-926-9768. Please have your serial

number available.

To ORDER SERVICE PARTS, please contact the dealer from which you purchased the unit, or call

Magnum Products to locate a dealer in your area.

Engine Make:__________________________________________ Engine Serial Number:___________________________________ Engine Model Number: __________________________________ Generator Make: _______________________________________ Generator Model Number: ________________________________ Generator Serial Number: ________________________________ Unit Model Number:_____________________________________ Unit Serial Number: _____________________________________

CALIFORNIA PROPOSITION 65 WARNING: Diesel engine exhaust and some of its

constituents are known to the state of California to cause cancer, birth defects and

WARNING

other reproductive harm.

TABLE OF CONTENTS

INTRODUCTION ............................................................................................................................... 2

TABLE OF CONTENTS ..................................................................................................................... 3

SAFETY NOTES ............................................................................................................................... 4

OPERATING SAFETY ....................................................................................................................... 4

ENGINE SAFETY .............................................................................................................................. 5

SERVICE SAFETY ............................................................................................................................ 5

TOWING SAFETY ............................................................................................................................. 6

REPORTING TRAILER SAFETY DEFECTS .................................................................................... 6

UNIT SERIAL NUMBER LOCATIONS .............................................................................................. 7

SAFETY SYMBOL SUMMARY ......................................................................................................... 7

SPECIFICATIONS ...................................................................................................................... 8 - 11

LIGHT TOWER SET UP .................................................................................................................. 12

RAISING THE TOWER ................................................................................................................... 13

RAISING THE TOWER WITH THE OPTIONAL ELECTRIC WINCH .............................................. 14

MAIN CONTROL PANEL COMPONENTS ...................................................................................... 15

ENGINE STARTING AND OPERATION ......................................................................................... 16

AUTOMATIC SHUTDOWN .............................................................................................................. 16

LIGHT OPERATION ........................................................................................................................ 17

AUXILIARY OUTLETS .................................................................................................................... 17

DERATING FOR ALTITUDE ............................................................................................................ 17

SHUTTING DOWN .......................................................................................................................... 18

LOWERING THE TOWER ............................................................................................................. 18

LOWERING THE TOWER EQUIPPED WITH THE OPTIONAL ELECTRIC WINCH ..................... 18

REMOVING THE LIGHTS FOR TRANSPORTATION ..................................................................... 19

TOWING THE TRAILER ................................................................................................................. 19

LIFTING THE TRAILER .................................................................................................................. 20

DAILY INSPECTION ....................................................................................................................... 20

ENGINE MAINTENANCE ................................................................................................................ 21

OPTIONAL LOWER RADIATOR HOSE HEATER USE AND MAINTENANCE .............................. 21

TROUBLESHOOTING THE LIGHTS .............................................................................................. 22

UNIT DECALS .......................................................................................................................... 23 - 27

MANUAL WINCH MAST ASSEMBLY ...................................................................................... 28 - 29

ELECTRIC WINCH MAST ASSEMBLY ................................................................................... 30 - 31

FRAME AND COMPONENTS .................................................................................................. 32 - 33

MAIN ENCLOSURE COMPONENTS ...................................................................................... 34 - 35

MITSUBISHI ENGINE ASSEMBLY .......................................................................................... 36 - 37

KUBOTA ENGINE ASSEMBLY ................................................................................................ 38 - 39

CONTROL PANEL ASSEMBLY ...................................................................................................... 40

CONTROL BOX ASSEMBLY .......................................................................................................... 41

OVAL LIGHT ASSEMBLY ........................................................................................................ 42

RECTANGULAR LIGHT ASSEMBLY ...................................................................................... 44 - 45

ROUND LIGHT ASSEMBLY .................................................................................................... 46 - 47

SPORE RECTANGULAR LIGHT ASSEMBLY .........................................................................48 - 49

MAST JUNCTION BOX ASSEMBLY - QUICK DISCONNECT LIGHTS ......................................... 50

MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS ...................................................... 51

METAL HALIDE BALLAST BOX ASSEMBLY ................................................................................. 52

HIGH PRESSURE SODIUM BALLAST BOX ASSEMBLY .............................................................. 53

6 KW GENERATOR ASSEMBLY .................................................................................................... 54

8 KW GENERATOR ASSEMBLY .................................................................................................... 55

AC WIRING DIAGRAM - MLT3060 ................................................................................................. 56

AC WIRING DIAGRAM - MLT3080 ................................................................................................. 57

DC WIRING DIAGRAM - MITSUBISHI ........................................................................................... 58

DC WIRING DIAGRAM - KUBOTA .......................................................................................... 59 - 60

DC CIRCUIT WIRING DIAGRAM - DUAL ELECTRIC WINCH ....................................................... 61

MAST JUNCTION BOX WIRING .................................................................................................... 62

Page

- 43

SAFETY NOTES

DANGER

CAUTION

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

This manual contains DANGERS, WARNINGS, CAUTIONS, NOTICES and NOTES which must be followed to prevent the possibility of improper service, damage to the equipment, personal injury or death. The following formatting options will apply when calling the readers attention to the DANGERS, WARNINGS, CAUTIONS, NOTICES and NOTES.

INDICATES A HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN

Indicates a hazardous situation which, if not avoided, could result in death or serious

Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.

Indicates a hazardous situation which, if not avoided, may result in property or equipment

DEATH OR SERIOUS INJURY.

WARNING

injury.

damage.

Note: Notes contain additional information important to a procedure and will be found within the regular text body of this manual.

OPERATING SAFETY

Before using the light tower be sure you read and understand all of the instructions! This equipment was designed for specific applications; DO NOT modify or use this equipment for any application other than which it was designed for. Equipment operated improperly or by untrained personnel can be dangerous! Read the operating instructions and familiarize yourself with the location and proper use of all instruments and controls. Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate or set up the light tower. The following points should be practiced at all times:

• The area immediately surrounding the light tower should be dry, clean, and free of debris.

• Position and operate the light tower on a firm, level surface.

• NEVER start a unit in need of repair.

• Lower tower when not in use, or if high winds or electrical storms are expected in the area.

• Make certain light tower is well grounded and securely fastened to a good earthen ground.

• The tower extends up to 30 ft. (9m). Make sure area above trailer is open and clear of overhead wires and obstructions.

• Bulbs become extremely hot in use! Allow bulb and light fixture to cool 10-15 minutes before handling.

• Keep area behind trailer clear of people while raising and lowering mast!

• NEVER raise, lower or turn mast while unit is operating!

• Trailer must be leveled and outriggers extended before raising tower. Outriggers must remain extended while tower is up.

• If for any reason any part of mast hangs up or winch cable develops slack while raising or lowering tower, STOP immediately! Contact an authorized service representative.

• NEVER remove safety pin or pull mast locking pin while tower is up!

• NEVER use tower if insulation on electrical cord is cut or worn through.

• NEVER operate lights without protective lens cover in place or with a lens cover that is cracked or damaged!

ENGINE SAFETY

Internal combustion engines present special hazards during operation and fueling! Failure to follow the safety guidelines described below could result in severe injury or death. Also read and follow all safety warnings described in the Engine Operator's Manual. A copy of this manual was supplied with unit when it was shipped from the factory.

• DO NOT run engine indoors or in an area with poor ventilation unless exhaust hoses are used. Diesel engine exhaust contains carbon monoxide, a deadly, odorless and colorless gas which, if inhaled, can cause nausea, fainting or death. Make sure engine exhaust cannot seep into closed rooms or ventilation equipment.

• DO NOT Operate the unit on a combustible surface.

• DO NOT fill fuel tank near an open flame, while smoking, or while engine is running. DO NOT fill tank in an enclosed area with poor ventilation.

• DO NOT operate with the fuel tank cap loose or missing.

• DO NOT touch or lean against hot exhaust pipes or engine cylinders.

• DO NOT clean air filter with gasoline or other types of low flash point solvents.

• DO NOT remove engine coolant cap while engine is hot.

• DO NOT operate the unit without a functional exhaust system. Prolonged exposure to sound levels in excess of 85 DBA can cause permanent hearing loss. Wear hearing protection when working around a running engine.

• Keep area around exhaust pipes and air ducts free of debris to reduce the chance of an accidental fire.

• Batteries contain sulfuric acid which can cause severe injury or death. Sulfuric acid can cause eye damage, burn flesh or eat holes in clothing. Protective eye wear and clothing are necessary when working on or around the battery. Always disconnect the NEGATIVE (-) battery cable from the corresponding terminal before performing any service on the engine or other components.

• Shut the engine down if any of the following conditions exist during operation:

1. Noticeable change in engine speed.

2. Loss of electrical output.

3. Equipment connected to the generator overheats.

4. Sparking occurs.

5. Engine misfires or there is excessive engine/generator vibration.

6. Protective covers are loose or missing.

7. If the ambient air temperature is above 110° F.

SERVICE SAFETY

This unit uses high voltage circuits capable of causing serious injury or death. Only a qualified electrician should troubleshoot or repair electrical problems occurring in this equipment.

• Before servicing light tower, make sure the engine start switch is turned to OFF, circuit breakers are open (off) and the negative terminal on the battery is disconnected. NEVER perform even routine service (oil/filter changes, cleaning, etc.) unless all electrical components are shut down.

• NEVER allow water to accumulate around the base of the light tower. If water is present, DO NOT service!

• NEVER service electrical components if clothing or skin is wet. If the unit is stored outside, check the engine and generator for any moisture and dry the unit before use.

• NEVER wash the unit with a power washer or high pressure hose.

• Open main circuit breaker before disconnecting battery cables.

• Keep hands, feet, and loose clothing away from moving parts on generator and engine.

• Make sure slings, chains, hooks, ramps, jacks, and other types of lifting devices are attached securely and have enough weight-bearing capacity to lift or hold the equipment safely. Always remain aware of the position of other people around you when lifting the equipment.

TOWING SAFETY

Towing a trailer requires care! Both the trailer and vehicle must be in good condition and securely fastened to each other to reduce the possibility of an accident. Also, some states require that large trailers be registered and licensed. Contact your local Department of Transportation office to check on license requirements for your particular unit.

• Check that the hitch and coupling on the towing vehicle are rated equal to, or greater than, the trailer's “gross vehicle weight rating” (GVWR).

• Check tires on trailer for tread wear, inflation, and condition.

• Inspect the hitch and coupling for wear or damage. DO NOT tow trailer using defective parts!

• Make sure the trailer hitch and the coupling are compatible. Make sure the coupling is securely fastened to the vehicle.

• Connect safety chains in a crossing pattern under the tongue and attach the breakaway cable TO THE REAR BUMPER OF THE TOWING VEHICLE. Do not attach the cable to the trailer hitch.

• Make sure directional and brake lights on the trailer are connected and working properly.

• Check that all lug nuts holding wheels on are tight and that none are missing.

• Maximum recommended speed for highway towing is 45 m.p.h. Recommended off-road towing speed is not to exceed 10 m.p.h. or less depending on terrain.

When towing, maintain extra space between vehicles and avoid soft shoulders, curbs and sudden lane changes. If you have not pulled a trailer before, practice turning, stopping, and backing up in an area away from heavy traffic.

A film of grease on the coupler will extend coupler life and eliminate squeaking. Wipe the coupler clean and apply fresh grease each time the trailer is towed.

REPORTING TRAILER SAFETY DEFECTS

If you believe your trailer has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Magnum Products LLC.

If NHTSA receives similar complaints, it may open an investigation; and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problem between you, your dealer, or Magnum Products LLC.

To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-888-327-4236 (TTY:1-800-424-9153), go to http://www.safercar.gov; or write to:

Administrator NHTSA 1200 New Jersey Avenue S.E. Washington, DC 20590

You can also obtain other information about motor vehicle safety from http://www.safercar.gov.

UNIT SERIAL NUMBER LOCATIONS

MANUFACTURED BY/FABRIQUE PAR:

GVWR/PNBV:

DATE OF MFG: COLD INFL. PRESS./PRESS.

DE GONF A FROID

GAWR/PNBE TIRE/PNEU RIM/JANTE

KPA(PSI/LPC)

SGL/DUAL

THIS VIEHICLE CONFORS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE CANADIAN MOTOR VIEHICLE SAFETY REGULATIONS IN ECCEFT ON THE DATE OF MANUFACTURE. / CE VEHICULE EST CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA VEHICULES DES AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE SA FABRICATION.

THIS VIEHICLE CONFORMS TO ALL APPLICABLE U.S. FEDERAL MOTOR VEHICLE SAFETY STANDARDS (FMVSS) IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.

V.I.N./N.I.V.: TYPE/TYPE DE VEHICULE:

V.I.N. Tag

Unit I.D. Tag

Located on inside

of panel

Serial Number

lbs

rpm hz amb. temp.

Model

RATING: CONT. STAND BY

3 Phase

1 Phase

KVA

LR 114630-1

FOR ELECTRICAL EQUIPMENT ONLY. POUR MATERIAL

ELECTRIQUE SEULEMENT.

MADE IN USA

PRODUCTS LLC

215 Power Drive Berlin, WI 54923 1-800-926-9768

Mfg. Code

Hot surface(s) nearby.

Fire/explosion hazard; Keep open flames away from unit.

Read and understand the supplied operator’s manual before operating unit.

Ultraviolet radiation hazard; Operate only with lens intact.

Use clean diesel fuel only.

Unit electrical ground.

Anchor/tie down point.

Lift here only.

Asphyxiation hazard; Operate in well ventilated area.

Dangerous voltage may be present.

Crush hazard; Keep body parts clear of this area.

Burn/scald hazard; pressurized steam.

Fan hazard; Keep body parts clear of this area.

Forklift here only.

Belt/entanglement hazard; Keep body parts clear of this area.

Safety alert symbol; Used to alert you to potential personal injury hazards.

Stop engine before fueling.

Refer to the locations illustrated below to find the unit ID tag, and trailer ID tag on your unit. Important information, such as the unit serial number, model number and Vehicle Identification Number (V.I.N.) for your trailer are found on these tags. Record the information from these tags, so it is available if the tags are lost or damaged. When ordering parts or requesting technical service information, you may be asked to specify this information.

SAFETY SYMBOL SUMMARY

This equipment has been supplied with numerous safety and operating decals. These decals provide important operating instructions and warn of dangers and hazards. Replace any missing or hard-to-read decals and use care when washing or cleaning the unit. Decal placement and part numbers can be found in the beginning of the parts section of this manual. Below is a summary of the intended meanings for the symbols used on the decals.

SPECIFICATIONS

Read this manual carefully before attempting to use this light tower. The potential for property damage, personal injury or death exists if this equipment is misused or installed incorrectly. Read all of the manuals included with this unit. Each manual details specific information regarding items such as set up, use and service requirements. Specifications are subject to change without notice.

MAGNUM MODEL MLT3060 MLT3060

Engine

Make/Brand.............................................................. MITSUBISHI ................................ KUBOTA

Model ...................................................................L3E-W261ML (end S#081484) .......D905-E2BG

L3E-W461ML

Type .........................................................................Diesel, liquid cooled, 4-stroke ...... Diesel, liquid cooled, 4-stroke

Horsepower - prime hp (kW) ..................................11.0 (8.2)...................................... 10.5 (7.8)

Horsepower - standby hp (kW) ............................... 12.2 (9.1)...................................... 11.9 (8.9)

Operating Speed rpm .............................................1800 ............................................. 1800

Displacement in3 (L) ...........................................57.97 (0.95) ................................54.92 (.90)

Cylinders - qty ..........................................................3 ................................................... 3

Fuel Consumption - 100% prime gph (Lph) ...........0.47 (1.78).................................... 0.50 (1.89)

Battery Type - Group Number.................................. 24 ................................................. 24

Battery Voltage (Quantity per Unit) ..........................12V (1) ......................................... 12V (1)

Battery Rating ..........................................................440 CCA....................................... 440 CCA

Generator

Make/Brand.............................................................. Marathon Electric ......................... Marathon Electric

Model ....................................................................... 201CSA5411 ................................ 201CSA5411

Type, Insulation........................................................ Brushless, F ................................. Brushless, F

(start S#081485)

Generator Set (Engine/Generator)

Output kW (kVA) ..................................................... 6.0 (6.0) ........................................ 6.0 (6.0)

Output Voltage V .....................................................120/240, single phase .................. 120/240, single phase

Output Amperes 120V (240V) A ............................. 50 (25).......................................... 50 (25)

Frequency Hz ..........................................................60 ................................................. 60

Power Factor............................................................ 1 (1Ø) ........................................... 1 (1Ø)

Weights

Dry Weight lbs (kg) .................................................1640 (744) .................................... 1657 (752)

Operating Weight lbs (kg) ......................................1853 (841).................................... 1870 (848)

Capacities

Fuel Tank Volume gal (L) ........................................30 (114)........................................ 30 (114)

Usable Fuel Volume gal (L) ....................................30 (114)........................................ 30 (114)

Coolant (incl. engine) qt (L) ....................................4.5 (4.3)........................................ 4.8 (4.5)

Oil (incl. filter) qt (L) ................................................3.8 (3.6)........................................ 5.4 (5.1)

Maximum Run Time hrs .........................................64 ................................................. 60

AC Distribution

Circuit Breaker Size .................................................30 ................................................. 30

Voltage Regulation...................................................Capacitor +/-6% ........................... Capacitor +/-6%

Voltages Available 1Ø.............................................. 120, 240 ....................................... 120, 240

SPECIFICATIONS

MAGNUM MODEL MLT3060

Lighting

Lighting Type............................................................Metal Halide

Ballast Type .............................................................Coil & Core

Lumens ....................................................................440,000

Coverage acres (m2) ..........................................5 - 7 (20,234 - 28,328)

Dimensions

Length w/ mast stowed in (m) ................................170 (4.32)

Width in (m) ............................................................49 (1.25)

Width w/ outriggers extended in (m) .......................98 (2.49)

Height w/ mast stowed in (m) .................................68 (1.73)

Maximum height of tower ft (m) .............................. 30 (9.14)

Trailer

Number of Axles ......................................................1

Capacity - Axle Rating lbs (kg) ...............................2200 (998)

Tire Size in ..............................................................13

Hitch - Standard .......................................................2" Ball

Maximum Tire Pressure psi ....................................50

SPECIFICATIONS

MAGNUM MODEL MLT3080 MLT3080

Engine

Make/Brand.............................................................. MITSUBISHI................................. KUBOTA

Model ...................................................................L3E-W261ML (end S#081484) ........D1105-E3BG

L3E-W461ML

Type .........................................................................Diesel, liquid cooled, 4-stroke ...... Diesel, liquid cooled, 4-stroke

Horsepower - prime hp (kW) ..................................10.5 (7.8)...................................... 13.5 (10.1)

Horsepower - standby hp (kW) ............................... 12.2 (9.1)...................................... 15.4 (11.5)

Operating Speed rpm .............................................1800 ............................................. 1800

Displacement in3 (L) ...........................................57.97 (0.95) ................................68.53 (1.12)

Cylinders - qty ..........................................................3 ................................................... 3

Fuel Consumption - 100% prime gph (Lph) ...........0.63 (2.38).................................... 0.70

Battery Type - Group Number.................................. 24 ................................................. 24

Battery Voltage (Quantity per Unit) ..........................12V (1) ......................................... 12V

Battery Rating ..........................................................440 CCA....................................... 440 CCA

Generator

Make/Brand.............................................................. Marathon Electric ......................... Marathon Electric

Model ....................................................................... 332CSA5211 ................................ 332CSA5211

Type, Insulation........................................................ Brushless, F ................................. Brushless, F

(start S#081485

Generator Set (Engine/Generator)

Output kW (kVA) ..................................................... 7.3 (7.3) ........................................ 8.0 (8.0)

Output Voltage V .....................................................120/240, single phase .................. 120/240, single phase

Output Amperes 120V (240V) A ............................. 61 (30).......................................... 66 (33)

Frequency Hz ..........................................................60 ................................................. 60

Power Factor............................................................ 1 (1Ø) ........................................... 1 (1Ø)

Weights

Dry Weight lbs (kg) .................................................1662 (754) .................................... 1679 (762)

Operating Weight lbs (kg) ......................................1875 (850).................................... 1892 (859)

Capacities

Fuel Tank Volume gal (L) ........................................30 (114)........................................ 30 (114)

Usable Fuel Volume gal (L) ....................................30 (114)........................................ 30 (114)

Coolant (incl. engine) qt (L) ....................................4.5 (4.3)........................................ 4.8 (4.5)

Oil (incl. filter) qt (L) ................................................3.8 (3.6)........................................ 5.4 (5.1)

Maximum Run Time hrs .........................................48 ................................................. 43

AC Distribution

Circuit Breaker Size .................................................40 ................................................. 40

Voltage Regulation...................................................Capacitor +/-6% ........................... Capacitor +/-6%

Voltages Available 1Ø.............................................. 120, 240 ....................................... 120, 240

SPECIFICATIONS

MAGNUM MODEL MLT3080

Lighting

Lighting Type............................................................Metal Halide

Ballast Type .............................................................Coil & Core

Lumens ....................................................................440,000

Coverage acres (m2) ..........................................5 - 7 (20,234 - 28,328)

Dimensions

Length w/ mast stowed in (m) ................................170 (4.32)

Width in (m) ............................................................49 (1.25)

Width w/ outriggers extended in (m) .......................98 (2.49)

Height w/ mast stowed in (m) .................................68 (1.73)

Maximum height of tower ft (m) .............................. 30 (9.14)

Trailer

Number of Axles ......................................................1

Capacity - Axle Rating lbs (kg) ...............................2200 (998)

Tire Size in ..............................................................13

Hitch - Standard .......................................................2" Ball

Maximum Tire Pressure psi ....................................50

LIGHT TOWER SET UP

DETAIL C

DETAIL D

DETAIL G

DETAIL H

1. For maximum light coverage locate tower at ground level or in a spot higher than the area being illuminated by the lamps.

WARNING

The tower extends up to 30 ft (9.14 m). Make sure area above the trailer is open and

clear of overhead wires and obstructions.

2. Place the trailer on firm ground that is relatively flat. This will make it easier to level the tower. Block the wheels on the trailer to keep it from moving (A).

3. Pull the locking pin on the tongue jack and rotate it 90º until the spring loaded pin snaps back into place (B). Turn the jack handle clockwise to raise the trailer tongue off of the towing vehicle.

4. Connect a good earthen ground to the grounding stud on the frame of the trailer near the trailer tongue (C).

5. Pull the locking pins (D) on the outriggers (E) and pull the outriggers out until the spring loaded locking pin snaps back into place. Pull the locking pin on the outrigger jacks and rotate them 90º so the jack pads are facing down and the spring loaded pin snaps back into place.

6. Pull the locking pin on the rear jack (F) and rotate it 90º until the spring loaded pin snaps back into place. Turn the jack handle clockwise to start leveling the trailer. Adjust all four jacks by turning their handles clockwise until they are firmly in contact with the ground and the trailer is as level as possible (G).

7. Before raising the tower it may be necessary to adjust the lamps. The lamps may be adjusted up, down, left or right by loosening the wing nuts on the trunnion (H) and aiming the lamps in the desired direction. Tighten the hardware completely and make sure the lamps are connected to the junction box.

RAISING THE TOWER

CAUTION

WARNING

K, L, N

DETAIL I DETAIL K

STOP

DETAIL N

DETAIL P

WARNING

The trailer must be leveled with the outriggers extended before raising the tower. The outriggers must remain extended while the tower is up. Failure to level the trailer or extend the outriggers will severely reduce the stability of the unit and could allow the

tower to tip and fall.

1. Remove the mast cradle locking pin from the mast cradle (I).

2. Check both sets of mast cables for excessive wear or damage. Make sure the cables are properly centered in each pulley (J). Check the electrical cord for damage.

WARNING

Do not start the unit if the insulation on the electrical cord is cut or worn through.

Bare wires in contact with the mast or frame may energize the trailer and cause

electrocution. Repair or replace cord.

3. Make sure the area behind the unit is clear before raising the mast to the vertical position.

4. Remove the safety pin (K) from the mast lock bar (L). Using the handle for the lower mast winch (M), raise the mast until it is vertical and the tab on the mast is positioned into the mast lock. The mast lock bar should snap into place automatically. Secure the lock with the safety pin (N).

5. After the mast is up and locked into place, use the upper mast winch (O) to telescope the tower to the desired height. Extend the mast slowly, making sure that the electrical cord is extending at the top sections of the mast. If, for any reason, the winch cable begins to develop slack or any of the tower sections get stuck, STOP IMMEDIATELY and contact an authorized service center.

Do not extend the mast beyond

the colored mark on the middle

6. The mast can be rotated by loosening the locking knob at the bottom of the mast (Q). Turn the mast until the lights face in the desired direction and then tighten the knob.

Never raise or lower the mast

while the unit is operating! Never remove the safety pin or mast lock while the tower is up.

Releasing the lock will cause

mast tube (P).

the mast to fall.

RAISING THE TOWER WITH THE OPTIONAL ELECTRIC WINCH

CAUTION

WARNING

DETAIL R

DETAIL S

DETAIL T

DETAIL U

R,T W

STOP

DETAIL V DETAIL W

1. Set up and level the trailer as described on page 12, and follow steps 1-3 on page 13.

2. Remove the safety pin from the mast lock bar (R).

3. Press the lower winch control toggle switch upward to raise mast into the vertical position (S). Hold switch until the mast lock is engaged. The mast lock bar should snap into place automatically. Note: On light towers equippedwith the electric winch

option, a limit switch on the mast tube will disconnect power to the lower electric winch to prevent deadheading the winch.

4. Secure the lock with the safety pin (T).

5. Press and hold the upper winch control toggle switch upward to telescope the mast to desired height (U). Extend the mast slowly, making sure that the coiled electrical cord is extending at the top sections of the mast. If, for any reason, the winch cable begins to develop slack or any of the tower sections get stuck, STOP IMMEDIATELY and contact an authorized servicecenter.

Do not extend the mast beyond

the colored mark on top of the

lower mast section (V). On light towers equipped with the electric winch option, a limit switch on the main mast section will disconnect power to the upper electric winch

to prevent over extending the

mast.

6. The mast can be rotated by loosening the locking knob at the bottom of the mast (W). Turn the mast until the lights face in the desired direction andthen tighten the knob.

Never raise or lower the mast

while the unit is operating! Never remove the safety pin or mast lock while the tower is up.

Releasing the lock will cause

the mast to fall.

MAIN CONTROL PANEL COMPONENTS

MAIN

BREAKER

240V

0 00 0

HOURS

LIGHT

LIGHT2LIGHT

LIGHT

BALLAST INDICATOR LIGHTS

GLOW PLUG

INDICATOR

GLOW

PLUG

OFF

RUN

START

120V

240V

NEUTRAL BONDED TO FRAME

CONDUCTOR NEUTRO CONECTOADO AL CHASIS

TURN

MAIN

BREAKER

OFF

12 3

1. MAIN CIRCUIT BREAKER (30A or 40A): This breaker will disconnect power to the lights and auxiliary outlets. It will also disable the starting circuit if engine starting is attempted when the main breaker is on.

2. INDIVIDUAL CIRCUIT BREAKERS: One breaker is supplied for each light.

3. BALLAST INDICATOR LIGHTS: Indicates power from the ballast to each light.

4. OUTLET CIRCUIT BREAKER: This breaker is supplied for the standard 120V GFCI outlet.

5. AUXILIARY OUTLETS: These outlets supply power for accessories connected to the generator when the engine is running and the main circuit breaker is switched to the on “I” position.

6. ENGINE STARTING SWITCH: Keyed switch operates glow plugs, starts and stops engine.

7. ENGINE GLOW PLUG INDICATOR: Indicates operation of the engine glow plugs on certain engines.

8. ENGINE HOUR METER: Keeps track of engine hours for service.

9. CIRCUIT BREAKER INDICATOR LIGHT: This light indicates that the main circuit breaker must be opened (switched off) before starting the engine.

ENGINE STARTING AND OPERATION

WARNING

1. Check engine oil, fuel and coolant levels. Note: If the engine was run out of fuel or the fuel tank was drained, it may be necessary to bleed the fuel lines. Refer to the engine operation manual supplied with the unit.

2. Check the condition of the electrical cord on the inside of the unit.

WARNING

Do not start the unit if the insulation on the electrical cord is cut or worn through.

Bare wires in contact with the mast or frame may energize the trailer and cause

electrocution. Repair or replace cord.

3. Check that the main circuit breaker and individual circuit breakers for each of the lights are in the off “O” position. Note: If the red light on

the control panel “TURN MAIN BREAKER OFF” is illuminated when the key is turned to the “START” position, the breaker is closed (switched on).

NEVER START THE ENGINE

WITH ANY OF THE CIRCUIT

BREAKERS SWITCHED ON!

Any load on the generator

during start up will cause

severe damage or destroy the

generator!

OIO

4. Turn the key on the engine start switch to the left “GLOW PLUG” position and hold the key in place until the glow plug indicator turns red. As soon as it’s glowing turn the key to the right to the “START” position and hold it until the engine cranks and starts running. Release the key, it will move to the “RUN” position.

RELEASE KEYACTIVATE GLOW PLUGS CRANK ENGINE TO START

GLOW

PLUG

OFF

RUN

START

GLOW

PLUG

OFF

RUN

START

GLOW

PLUG

OFF

RUN

START

Do not crank the engine longer than 10 seconds at a time. If the engine will not start, wait

30 seconds to allow the starter motor to cool and then repeat the starting procedure.

Excessive cranking will cause damage to the starter.

5. Note: If oil pressure is not obtained within 30 seconds after the key is switched to the “RUN” position, the low-

oil automatic shutdown will turn off the fuel supply, stopping the engine. Check the oil level and turn the key to the “OFF” position to reset the oil pressure timer before attempting to restart the engine.

6. Once the engine is running, allow it to reach normal operating temperature before switching on any loads.

AUTOMATIC SHUTDOWN

This unit is equipped with a low oil pressure and high coolant temperature auto-shutdown system. This system will automatically shut off the fuel supply to stop the engine if oil pressure drops too low or the engine exceeds normal operating temperature. Return the switch to the “OFF” position to reset the unit after you have determined the cause of the shutdown.

LIGHT OPERATION

1. Once the engine is up to temperature and running smoothly, switch main circuit breaker (1) to the ON “I” position.

2. With main circuit breaker on, switch each individual circuit breaker for the lights (2) to ON “I”, one at a time.

3. The ballast indicator lights (3) will come on momentarily as the lights strike. As the lights warm up, the ballast indicator lights will continue to get brighter and then remain on. This confirms that power is coming from the ballasts to the lights.

12 3

MAIN

BREAKER

240V

120V

IOIOIOI

LIGHT

TURN MAIN

BREAKER

OFF

BALLAST INDICATOR LIGHTS

LIGHT2LIGHT

GLOW PLUG

LIGHT

GLOW PLUG

INDICATOR

OFF

RUN

START

4. If an indicator light does not come on, the ballast may need to be serviced. If the indicator light comes on and stays lit but the related light is not illuminated, check the bulb or the mast wiring.

5. The lights require a warm up period of 5-15 minutes before they

240V

NEUTRAL BONDED TO FRAME

CONDUCTOR NEUTRO CONECTOADO AL CHASIS

0 00 0

HOURS

reach full output. If the lights are shut down, they require a cooldown period of approximately 10 minutes before they can be switched on again.

6. The light tower uses four 1000W bulbs. When checking or replacing the bulbs, wipe them with a clean cloth to avoid leaving any grease, oil residue or fingerprints on the glass. Any residue can create a hot spot on the bulb, causing premature bulb failure.

WARNING

NEVER OPERATE THE LIGHTS WITHOUT THE PROTECTIVE LENS COVER OR WITH

A LENS COVER THAT IS CRACKED OR DAMAGED! The bulbs in the light fixtures

produce high temperatures and operate under pressure. A broken or missing lens

cover could cause the bulbs to shatter, causing injury.

WARNING

Bulbs become extremely hot in use! Allow bulb fixture to cool 10-15 minutes before

handling.

AUXILIARY OUTLETS

The control panel is equipped with two outlets for running accessories or tools from the generator. Power is supplied to the outlets any time the engine is running and the main circuit breaker is switched on “I”.

Note: Do not pull more than 1000W from each outlet when the lights are on. This will overload the generator and cause the main circuit

breaker to trip. Should the breaker trip, switch off the lights, remove some of the load to the outlets and wait 10 minutes for the bulbs to cool before turning them back on.

With all of the lights off, the full generator output may be used with the 240V twist-lock outlet.

120V GFCI

OUTLET

240V TWIST-LOCK

OUTLET

120V

240V

DERATING FOR ALTITUDE

All light towers are subject to derating for altitude and temperature. Although derating should not affect the operation of the lights, it will reduce the available power for operating tools and accessories connected to the auxiliary outlets. Typical reductions in performance are 2-4% for every 1000 ft. (305 m) of elevation and 1% per 10º F (3-5º C) increase in ambient air temperature over 72º F (22.2º C).

SHUTTING DOWN

WARNING

When you have finished using the light tower proceed with shut down as follows:

1. Remove any loads from the auxiliary outlets.

2. Switch the individual circuit breakers for each light to the OFF “O” position.

OIOIOIO

GLOW

PLUG

OFF

RUN

START

3. Switch the main circuit breaker to the OFF “O” position.

4. Turn the ENGINE START SWITCH to the OFF position.

LOWERING THE TOWER

1. Shut down the lights and engine. Allow the lights to cool 10-15 minutes before lowering the tower.

2. Turn the upper mast winch handle to collapse the tower to its lowest position. Make sure the electrical cord returns to the storage tube properly.

If the mast hangs up or the winch cable begins to develop slack, STOP IMMEDIATELY! Excess slack in the cable could cause the mast to collapse should it free up without

warning. Contact an authorized service center.

3. Loosen the mast rotation knob and rotate the tower so the mast mounted winches face the front of the unit. The white alignment arrow points should line up on the mast sections and the metal stop tabs should be touching. Tighten the mast rotation knob.

4. Release the mast lock by pulling the safety pin on the mast lock and pulling the lock free. Turn the handle of the lower mast winch until the mast spring begins to pivot the tower down. Release the mast lock and continue to lower the tower until it rests in the cradle. Note: If the mast lock does not pull free, operate lower winch slightly

to relieve pressure on the mast lock.

5. After the mast is completely down, insert the cradle lock pin and secure it with the safety pin.

6. Position lights to aim at the ground. If the trailer is going to be moved, Magnum Products LLC strongly recommends that the lights be removed from the mast and stowed for transportation. See REMOVING THE LIGHTS FOR TRANSPORTATION section on page 19.

LOWERING THE TOWER EQUIPPED WITH THE OPTIONAL ELECTRIC WINCH

1. Shut down the lights and engine. Allow the lights to cool 10-15 minutes before lowering the tower.

2. Loosen the mast rotation knob and rotate the tower so the mast mounted winches face the front of the unit. The white alignment arrow points should line up on the mast sections and the metal stop tabs should be touching. Tighten the mast rotation knob.

3. Press and hold the upper winch control toggle switch downward to collapse the mast to its lowest level. Make sure the coiled electrical cord on the top sections of the mast does not get tangled on the mast sections. Note:

Some electric winch models are equipped with an anti-backlash safety limit switch. This switch will disconnect power to the winch if excess cable slack is detected, preventing accidental lowering of the tower. If, for any reason, the cable begins to develop slack or any of the tower sections get stuck, STOP IMMEDIATELY and contact an authorized service center.

4. Release the mast lock bar by pulling the safety pin on the mast lock and pulling the lock bar free. Lower the mast by holding the lower winch control toggle switch to the right until the mast is resting in the transport cradle. Note:

If the lock bar does not pull free, activate lower winch slightly to relieve pressure on the mast lock bar.

5. After the mast is completely down, insert the cradle lock pin and secure it with the safety pin.

6. Position lights to aim at the ground. If the trailer is going to be moved, Magnum Products LLC strongly recommends that the lights be removed from the mast and stowed for transportation.

REMOVING THE LIGHTS FOR TRANSPORTATION

1. On units equipped with quick disconnect fittings for the lights, disconnect the power cords from the junction box at the top of the mast. Replace the dust caps on the junction box. On other units, remove the junction box cover on the top of the mast and disconnect ONLY the mast light wires from the terminal blocks. To release the wires from the terminal blocks, flip the locking levers down and pull out the appropriate wires (A).

2. Remove the lights by removing the wing nut that holds the light fixture bracket to the cross tube. Attach the lights to the storage brackets (if equipped) located on the mast tube on either side of the central lifting eye.

TOWING THE TRAILER

Once the engine is shut down and the mast and lights are properly stowed, the trailer can be made ready for transport.

1. Raise the rear jack completely and release the locking pin to rotate it up into the travel position. Make sure the locking pin snaps into place.

2. Raise the outrigger jacks completely and release the jack locking pin to swing the jacks up into the travel position. Make sure the locking pins snap into place. Release the outrigger locking pins and slide the outriggers into the trailer frame until the locking pins snap into place.

3. Use the drawbar jack to raise or lower the trailer onto the hitch of the towing vehicle. Lock the hitch coupling and attach the safety chains or cables to the vehicle. Release the jack locking pin and rotate the jack into the travel position. Make sure the locking pin snaps into place.

4. To ensure proper operation of the jacks, lube the grease fittings located on the leveling jacks.

5. Connect any trailer wiring to the tow vehicle. Check for proper operation of the stop and signal lights.

6. Make sure the cradle locking pin is in place.

7. Make sure the doors are properly latched.

8. If the trailer is going to be driven over rough ground, remove the bulbs from the light fixtures.

9. Check for proper inflation of the trailer tires. The maximum tire inflation is 50 psi.

10. Attach a red flag to the end of the mast before towing.

11. Maximum recommended speed for highway towing is 45 mph. Recommended off-road towing speed is not to exceed 10 mph or less depending on terrain.

LIFTING THE TRAILER

CENTRAL

LIFTING EYE

UPPER FORKLIFT POCKETS

LOWER FORKLIFT POCKETS

When lifting the light tower and trailer, attach any slings, chains or hooks directly to the central lifting eye. The lifting eye is located on the mast between the two forklift pockets.

1. Make sure the equipment being used to lift the light tower has sufficient capacity. Note: See the unit specifications

beginning on page 9 for approximate weights.

2. Make sure the cradle locking pin is in place.

3. Always remain aware of the position of other people and objects around you as you move the unit.

4. Use the upper or lower forklift pockets with care. Approach the unit as perpendicular as possible to avoid any damage to the unit. Make sure the mast winch handles or any other obstructions are clear of the forklift tines before lifting.

DAILY INSPECTION

1. Inspect condition of electrical cords. DO NOT use light tower if insulation is cut or worn through.

2. Check that winch cables are in good condition and that they are centered on each pulley. DO NOT use a cable that is kinked or starting to unravel.

PROPER MAST CABLE ROUTING

3. Check that the safety pins for the mast lock rod and mast lock bar are present and secured with a chain. Check that the spring located in the mast lock bar is not broken or missing. Check the operation of the mast lock bar.

4. Check the fuel, oil and coolant levels.

5. Check the wheel lugs. Tighten or replace any that are loose or missing. If a tire has been removed for axle service or replaced, tighten the lugs in the order shown, to the following specifications: A. Start all lug nuts by hand. B. First pass tighten to 20-25 Ft-Lbs (27-33 Nm). C. Second pass tighten to 50-60 Ft-Lbs (67-81 Nm). D. Third pass tighten to 90-120 Ft-Lbs (122-162 Nm).

After the first road use, retorque the lug nuts in sequence.

ENGINE MAINTENANCE

Check

Daily

Every

Hours

Every

250

Hours

Every

500

Hours

Every

1000

Hours

Every

2 Years

Check Tire Pressures

■

Check Engine Oil Level

■

Check Engine Coolant Level

■

Check Fuel Level

■

Check Alternator Belt

■

Drain Fuel Filter*

■

Check Radiator Hoses

■

Change Engine Oil & Filter**

■■

Check All Electrical Connections

■

Check For Fuel Leaks

■

Replace Fuel Filter Element

■

Inspect and Clean Radiator Fins

■

Lubricate Leveling Jacks

■

Clean Air Filter Element, replace if necessary

■

Replace Alternator Belt

■

Inspect Engine Starting Battery

■

Check Valve Clearance

■

Drain and Clean Fuel Tank

■

Change Engine Coolant

■

Replace Radiator Hoses

■

The periodic maintenance schedule below lists basic maintenance intervals for the engine. For detailed maintenance procedures refer to the engine operators manual. A copy of this manual was supplied with the unit when it was shipped from the factory. For additional or replacement copies of the engine operators manual, contact an authorized engine dealer in your area.

*Drain daily in humid or rainy conditions. **Change the engine oil and filter after the first 50 hours of operation, then every 250 hours.

OPTIONAL LOWER RADIATOR HOSE HEATER USE AND MAINTENANCE

The following points should be followed when operating a unit equipped with a lower radiator hose heater.

WARNING

Improper use of the lower radiator hose heater could result in serious personal injury.

• Ensure cooling system is full of proper mixture of water and engine coolant before each heater use.

• Heater is designed for all-night operation; however, 2-5 hours of heating just prior to starting is usually

sufficient for proper engine starting.

• When heater is in operation, unit must be parked in a level position to maintain the proper orientation of the

heater.

• Use only an undamaged extension cord, outdoors rated, three-prong grounded 120VAC cord with a minimum

amperage rating of 10A. Connect to properly grounded 120VAC, GFCI outlet only.

• Unplug extension cord from power first; then unplug heater cordset from extension cord before starting the

engine.

TROUBLESHOOTING THE LIGHTS

MAST LIGHT CONNECTIONS

WARNING

HIGH VOLTAGE! THIS UNIT USES HIGH VOLTAGE CIRCUITS CAPABLE OF CAUSING

SERIOUS INJURY OR DEATH. ONLY A QUALIFIED ELECTRICIAN SHOULD TROU-

BLESHOOT OR REPAIR ELECTRICAL PROBLEMS OCCURRING IN THIS EQUIPMENT.

MAST LIGHTS OFF BUT BALLAST INDICATORS ON CONTROL PANEL ARE ON:

1. Mast light is too hot. Allow light to cool 10-15 minutes before restarting.

2. Faulty bulb connection. Check that the bulb is tight in the socket.

3. Bulb broken. Check for broken arc tube or outer bulb jacket, broken or loose components in bulb envelope or blackening/deposits inside tube.

4. Check the connections inside the mast junction box and each mast light housing/socket.

5. Check the mast electrical cord for damage and check the cord connections inside the control box.

MAST LIGHTS OFF AND BALLAST INDICATORS ON CONTROL PANEL ARE OFF:

1. Check the connections inside the control box and inside each ballast box.

2. Generator output incorrect. Check the incoming voltage to the ballast by checking the available voltage on the duplex receptacle. Incoming voltage should be 120V +/- 5V. If voltage is incorrect engine speed may need to be adjusted or generator may require service. Contact Magnum Products Technical Service Department for more information.

3. Low transformer output. The voltage from the transformer should read approximately 400 VAC as the light “strikes” (induces an arc), then drop and slowly rise back up to stabilize at 240-260 VAC. On quick disconnect models, measure across the junction box terminals when the light is unplugged. On hard wired models, remove the mast junction box cover and insert the wire probes into the connector blocks for the lights and ground. If proper voltage is not achieved, perform capacitor check to determine if the capacitor or coil needs to be replaced.

MAST LIGHTS ON BUT THE LIGHT OUTPUT IS LOW:

1. Fixture or lens dirty. Clean reflective surface inside fixture and both inside and outside surface of glass lens.

2. Bulb worn. Replace bulb due to normal use.

3. Check the mast coil cord, mast junction box and mast light connections.

4. Generator output incorrect. Check the incoming voltage to the ballast. Incoming voltage should be 120V +/- 5V. If voltage is incorrect engine speed may need to be adjusted or generator may require service.

5. Low transformer output. Perform transformer check as described above.

If problems persist, contact Magnum Products Technical Service for assistance.

LOCATED ON INSIDE OF DOOR:

CERCIÓRESE DE QUE EL INTERRUPTOR PRINCIPAL ESTÉ APAGADO ANTES DE ENCENDER EL MOTOR.

MAKE SURE MAIN CIRCUITBREAKER IS OFF BEFORE STARTING ENGINE.

TURN MAIN

BREAKER

OFF

TURN MAIN

BREAKER

OFF

READ AND UNDERSTAND THE SUPPLIED OPERATOR’S MANUAL BEFORE OPERATINGTHIS MACHINE. FAILURE TO DO SO INCREASES THE RISK OF INJURY TO YOURSELF OR OTHERS.

LIRE ET COMPRENDRE LA NOTICE D’EMPLOI FOURNIE AVEC LA MACHINE AVANT DE LA METTRE EN SERVICE. A DEFAUT. VOUS AUGMENTERIEZ LE RISQUE DE VOUS EXPOSER ET LES AUTRES A DES BLESSURES.

LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON EL EQUIPO ANTES DE QUE OPERE ESTE EQUIPO. DE NO HACERSE ASI. PODRIA AUMENTAR EL RIESGO DE DAÑOS PERSONALES Y A OTRAS PERSONAS.

VOR INBETRIEBNAHME DIESES GERÄTES BEIGEFÜGTE BETRIEBSVORSCHRIFT LESEN UND VERSTEHEN. NICHTBEFOLGUNG ERHÖHT DAS RISIKO ZU EIGENER VERLETZUNG ODER ANDERER.

ÜBERZEUGEN SIE SICH HAUPTSTROMKREISBRECHER IST VON VORHER STARTMOTOR.

ASSUREZ-VOUS LE CIRCUIT PRINCIPALLE BRISANT EST D'AUPARAVANT MOTEUR DE DÉPART.

WARNUNG

ADVERTENCIA

ADVERTISSEMENT

ADVERTENCIA

ADVERTISSEMENT

WARNUNG

WARNING

OFF

I O

DO NOT MOVE UNIT WITH TOWER UP! UNIT MUST BE MOVED WITH MAST DOWN AND SECURE IN CRADLE!

NE BOUGEZ PAS D'UNITÉ AVEC LA TOUR EN HAUT! L'UNITÉ PEUT SEULEMENT ÊTRE BOUGÉE AVEC LE MÂT EN BAS ET PROTÉGÉ DANS LE BERCEAU!

BEWEGEN SIE EINHEIT MIT DEM TURM NICHT! EINHEIT KANN NUR MIT DEM MAST BEWEGT WERDEN UNTEN UND GESICHERT IN DER WIEGE!

¡NO MUEVA UNIDAD CON TORRE! UNIDAD PUEDE SER SÓLO MOVIDA CON MÁSTIL ¡ABAJO Y ASEGURADO EN CUNA!

DANGER

GEFHAR

PELIGRO

DANGER

N'INSTALLEZ PAS L'UNITÉ EN FORT VENT OU PENDANT LES ORAGES ÉLECTRIQUES ! VÉRIFIEZ LES OBSTRUCTIONS AÉRIENNES AVANT UTILISATION !

¡CNO INSTALE LA UNIDAD EN FUERTE VIENTO O DURANTE TORMENTAS ELÉCTRICAS! ¡CCOMPRUEBE PARA SABER SI HAY OBSTRUCCIONES DE ARRIBA ANTES DE USAR!

DO NOT SET UP UNIT IN HIGH WIND OR DURING ELECTRICAL STORMS! CHECK FOR OVERHEAD OBSTRUCTIONS BEFORE USING!

DANGER

STELLEN SIE NICHT MASSEINHEIT IM STARKEN WIND ODER WÄHREND DER ELEKTRISCHEN STÜRME AUF! ÜBERPRÜFEN SIE AUF OBENLIEGENDE HINDERNISSE, BEVOR SIE VERWENDEN!

GEFHAR

PELIGRO

DANGER

SHUT DOWN/GESCHLOSSEN/ARRÊTÉ/APAGADO

I I

I I O

I I

I I O

I I O O

I I O

ALL CIRCUIT BREAKERS OFF! ALLE CIRCUITBREAKERS WEG! TOUS LES DISJONCTEURS AU LOIN ! TODOS LOS INTERRUPTORES APAGADO!

START ENGINE/LASSEN SIE MASCHINE AN/ METTEZ EN MARCHE LE MOTEUR/ENCIENDA EL MOTOR.

GLOW PLUG

OFF

RUN

START

RELEASE KEY

LASSEN SIE TASTE LOS

LIBÉREZ LA CLEF LANCE LA LLAVE

GLOW PLUG

OFF

RUN

START

ACTIVATE GLOW PLUGS

AKTIVIEREN SIE GLÜHKERZEN

ACTIVEZ LES PRISES DE LUEUR

ACTIVE LOS ENCHUFESDE RESPLANDOR.

GLOW PLUG

OFF

RUN

START

CRANK ENGINE TO START

REIZBARE MASCHINE ZUM ZU BEGINNEN

MOTEUR DÉTRAQUÉ À COMMENCER PONGA EL MOTOR PARA COMENZAR.

TURN CIRCUIT BREAKERS ON. SCHALTEN SIE CIRCUIT BREAKERS EIN! ALLUMEZ LES DISJONCTEURS GIRE LOS INTERRUPTORES.

STOP ENGINE. STOPPEN SIE MASCHINE. ARRÊTEZ LE MOTEUR APAGUE EL MOTOR.

GLOW PLUG

OFF

RUN

START

BEFORE STARTING THE ENGINE/BEVOR DIE MASCHINE ANGELASSEN WIRD AVANT DE METTRE EN MARCHE LE MOTEUR/ANTES DE ENCENDER EL MOTOR:

ENGINE OPERATION/MASCHINE BETRIEB/

OPÉRATION DE MOTEUR/OPERACIÓN DEL MOTOR:

1. CHECK FUEL LEVEL. Überprüfen Sie Kraftstoniveau. Vériez le niveau de carburant. Compruebe el nivel del combustible.

2. CHECK ENGINE OIL LEVEL. Überprüfen Sie Triebwerkölstand. Vériez le niveau d'huile à moteur. Compruebe el nivel del aceite de motor.

3. CHECK COOLANT LEVEL. Überprüfen Sie Kühlmittelniveau. Vériez le niveau de liquide réfrigérant. Compruebe el nivel del liquido refrigerador.

4. MAKE SURE MAIN CIRCUIT BREAKER IS OFF. Stellen Sie sicher, daß Hauptschutzschalter aus ist. Assurez-vous que le disjoncteur principal est éteint. Cerciorese de que el interruptor principal esté apagado.

I I

I I O

ALL CIRCUIT BREAKERS OFF! ALLE CIRCUITBREAKERS WEG! TOUS LES DISJONCTEURS AU LOIN ! TODOS LOS INTERRUPTORES APAGADO!

SECURE MAST IN TRANSPORT LOCK BEFORE LIFTING OR TOWING!

DEN MAST VOR DEM ANHEBEN ODER ABSCHLEPPEN IN DER TRANSPORTHALTERUNG SICHERN!

VERROUILLEZ SOLIDEMENT LE MAT POUR LE TRANSPORT AVANT DE LE HISSER OU DE LE REMORQUER.

ADVERTENCIA

WARNUNG

ADVERTISSEMENT

FIJE EL MASTIL EN LA TRABA DE TRANSPORTE ANTES DE REMOLCAR O LEVANTAR EL MISMO.

WARNING

CONTACT WITH OVERHEAD ELECTRICAL POWER

LINES WILL CAUSE SERIOUS INJURY OR DEATH.

DO NOT POSITION LIGHT TOWER UNDER ELECTRICAL

POWER LINES. KONTAKT MIT OBERIRDISCHEN STROM

FREILEITUNGEN KANN ZU SCHWEREN VERLETZUNGEN

ODER TOD FÜHREN. NIEMALS BELEUTUNGSTURM

UNTER ELEKTRISCHEN LEITUNGEN AUFSTELLEN. EL CONTACTO CON CABLES ELECTRICOS DE

TENDIDO AEREO CONDUCIRA A GRAVES HERIDAS O

MUERTE. NUNCA UBIQUE LA TORRE DE LUZ DEBAJO

DE CABLES ELECTRICOS DE TENDIDO AEREO. TOUT CONTACT AVEC DES CABLES ELECTRIQUES

AERIENS PEUT PROVOQUER DE SERIEUSES

BLESSURES ET MEME LA MORT. NE POSITIONNEZ

PAS LE MAT DECLAIRAGE SOUS DES CABLES

ELECTRIQUES AERIENS.

DANGER

GEFAHR

PELIGRO

COMPLETELY LOWER TOWER BEFORE TILTING MAST.

TILTING AN EXTENDED MAST COULD CAUSE SERIOUS

INJURY OR DEATH. VOR DEM EINSCHWENKEN DES MASTES,

BELEUCHTUNGSTURM GANZ NIEDERLASSEN.

EINSCHWENKUNG DES VERLÄNGERTEN MASTES KANN

SCHWERE VERLETZUNG ODER TOD HERVORRUFEN.

BAJE EL MASTIL COMPLETAMENTE ANTES DE

VOLCARLO A LA POSICION HORIZONTAL. EL VOLCAR UN

MASTIL EXTENDIDO PUEDE LLEGAR A CAUSAR GRAVES

HERIDAS O MUERTE. RABAISSEZ COMPLETEMENT LE MAT AVANT DE LE

BASCULER. LE GASCULEMENT D’UN MAT DEPLOYE

PEUT PROVOQUER DE SERIEUSES BLESSURES ET MEME

LA MORT.

DANGER

GEFAHR

PELIGRO

DANGER

A NON-SECURED, FALLING MAST WILL CAUSE SERIOUS INJURY OR DEATH IF A PERSON IS HIT. TO SECURE MAST, INSERT THE LOCK BAR INTO MAST MOUNTED BRACKET THEN INSERT PIN.

EIN UNGESICHERTER HERABFALLENDER MAST KANN SCHWERE, ODER VERLETZUNGEN VERURSACHEN, WENN ER AUF EINE PERSON FÄLLT. ZUM SICHERN DES MASTES DIE VERRIEGELUNGSSTANGE IN DIE MASTMONTIERTE HALTERUNG STECKEN UND DANN DEN SICHERUNGSSTIFT EINSTECKEN.

UN MASTIL INCORRECTAMENTE FIJADO PODRIA CAUSAR LESIONES SEVERAS O MUERTE AL CAER SOBRE UNA PERSONA. PARA FIJAR EL MASTIL, INTRODUZCA PRIMERO EL PERNO DE BLOQUEO DENTRO DE LA PIEZA DE FIJACION DEL MASTIL Y LUEGO COLOQUE EL PASADOR DE SEGURIDAD.

LA CHUTE D’UN MAT MAL FIXE SUR UNE PERSONNE PEUT ENTRAINER DES BLESSURES GRAVES OU LA MORT. POUR FIXER SOLIDEMENT LE MAT, INSEREZ LA BARRE DE VERROUILLAGE DANS LE SUPPORT DU MAT, PUIS INSEREZ LA BROCHE.

GEFAHR

PELIGRO

DANGER

GEFAHR PELIGRO DANGER

LOCATED ON CONTROL BOX.

GLOW PLUG ACTIVATION

TIMES BASED ON AMBIENT

AIR TEMPERATURE

PRE-HEAT: Approx.10 sec.

PRE-HEAT: Approx.15-20 sec.

PRE-HEAT: Approx 30 sec.

AIR TEMP. 50 F (5 C)

TO 23 F (-5 C)

AIR TEMP. BELOW

23 F (-5 C)

AIR TEMP. ABOVE

50 F (10 C)

DO NOT EXCEED 40 SECONDS OF CONTINUOUS USE

TIRE AND LOADING INFORMATIONTIRE AND L OADING INFORMATIO N

SEE OWNER’S SEE OWNER’S

MANUAL FORMANUAL FOR ADDITIONALADDITIONAL

INFORMATIONINFORMATION

The weight of cargo should never exceed 998 kg or 2200 lbs.The weight of cargo shou ld never exceed 998 kg or 22 00 lbs.

TIRE

FRONT

REAR

SPARE

SIZE

ST175/80 D-13(C) 345kPA or 50PSI

COLD TIRE PRESSURE

UNIT DECALS

ITEM PART QTY DESCRIPTION NOTES

1 12140 1 Decal set, common mast 4-lang. 2 12141 1 Decal set, engine/electrical safety 4-lang. 3 11174 1 Decal, Magnum logo with red stripe 4 12405 1 Decal, glow plug operation For Kubota units only 5 29009 1 Decal, tire and loading information

(

DIESEL

UNIT DECALS

WARNING

SECURE MAST IN TRANSPORT LOCK BEFORE LIFTING OR TOWING!

WARNUNG

DEN MAST VOR DEM ANHEBEN ODER ABSCHLEPPEN IN DER TRANSPORTHALTERUNG SICHERN!

ADVERTENCIA

FIJE EL MASTIL EN LA TRABA DE TRANSPORTE ANTES DE REMOLCAR O LEVANTAR EL MISMO.

ADVERTISSEMENT

VERROUILLEZ SOLIDEMENT LE MAT POUR LE TRANSPORT AVANT DE LE HISSER OU DE LE REMORQUER.

WARNING

WARNUNG

ADVERTENCIA

ADVERTISSEMENT

DIESEL

DANGER GEFAHR PELIGRO DANGER

INSIDE OF DOOR)

ITEM PART QTY DESCRIPTION NOTES

1 12140 1 Decal set, common mast 4-lang. 2 12141 1 Decal set, engine/electrical safety 4-lang. 3 11174 1 Decal, Magnum logo with red stripe 4 12142 1 Decal, ground

WARNUNG

ADVERTISSEMENT

WARNING

ADVERTENCIA

WARNING

WARNUNG

ADVERTISSEMENT

ADVERTENCIA

DANGER

GEFAHR PELIGRO DANGER

ADVERTENCIA

WARNUNG

ADVERTISSEMENT

WARNING

WARNUNG

ADVERTISSEMENT

ADVERTENCIA

WARNING

ELECTRICAL STORAGE DEVICE WITHIN. CONTACT A QUALIFIED ELECTRICIAN FOR SERVICE OR TO OPEN ELECTRICAL BOX. ELECTRIC SHOCK WILL CAUSE SERIOUS INJURY OR DEATH.

ENTHÄLT ELEKTRISCHES SPEICHERGERÄT. ZUR WARTUNG ODER ZUM ÖFFNEN DES ELEKTROGEHÄUSES EINEN GESCHULTEN ELEKTRIKER ZU RATE ZIEHEN. ELEKTRISCHE SCHLÄGE VERURSACHEN SCHWERE ODER TÖDLICHE VERLETZUNGEN.

DISPOSITIVO DE ALMACENAJE ELECTRICO EN EL INTERIOR. PARA TRABAJOS DE MANTENIMIENTO O PARA ABRIR LA CAJA ELECTRICA CONSULTE A UN ELECTRICISTA CAPACITADO. SACUDIDAS ELECTRICAS PUEDEN CAUSAR SEVERAS LESIONES O MUERTE.

DISPOSITIF ELECTRIQUE DE STOCKAGE A L’INTERIEUR. CONTACTEZ UN ELECTRICIEN QUALIFIE POUR REPARER OU OUVRIR LE BOITIER ELECTRIQUE. UNE DECHARGE ELECTRIQUE ENTRAINERA DES BLESSURES GRAVES OU LA MORT.

DANGER

GEFAHR

PELIGRO

ELECTRICAL STORAGE DEVICE WITHIN. CONTACT A QUALIFIED ELECTRICIAN FOR SERVICE OR TO OPEN ELECTRICAL BOX. ELECTRIC SHOCK WILL CAUSE SERIOUS INJURY OR DEATH.

DISPOSITIF ELECTRIQUE DE STOCKAGE A L’INTERIEUR. CONTACTEZ UN ELECTRICIEN QUALIFIE POUR REPARER OU OUVRIR LE BOITIER ELECTRIQUE. UNE DECHARGE ELECTRIQUE ENTRAINERA DES BLESSURES GRAVES OU LA MORT.

DANGER

GEFAHR

PELIGRO

WARNING

WARNUNG

ADVERTISSEMENT

ADVERTENCIA

WARNUNG

ADVERTISSEMENT

ADVERTENCIA

WARNING

ELECTRICAL STORAGE DEVICE WITHIN. CONTACT A QUALIFIED ELECTRICIAN FOR SERVICE OR TO OPEN ELECTRICAL BOX. ELECTRIC SHOCK WILL CAUSE SERIOUS INJURY OR DEATH.

DISPOSITIF ELECTRIQUE DE STOCKAGE A L’INTERIEUR. CONTACTEZ UN ELECTRICIEN QUALIFIE POUR REPARER OU OUVRIR LE BOITIER ELECTRIQUE. UNE DECHARGE ELECTRIQUE ENTRAINERA DES BLESSURES GRAVES OU LA MORT.

DANGER

GEFAHR

PELIGRO

ELECTRICAL STORAGE DEVICE WITHIN. CONTACT A QUALIFIED ELECTRICIAN FOR SERVICE OR TO OPEN ELECTRICAL BOX. ELECTRIC SHOCK WILL CAUSE SERIOUS INJURY OR DEATH.

DISPOSITIF ELECTRIQUE DE STOCKAGE A L’INTERIEUR. CONTACTEZ UN ELECTRICIEN QUALIFIE POUR REPARER OU OUVRIR LE BOITIER ELECTRIQUE. UNE DECHARGE ELECTRIQUE ENTRAINERA DES BLESSURES GRAVES OU LA MORT.

DANGER

GEFAHR

PELIGRO

UNIT DECALS

ITEM PART QTY DESCRIPTION NOTES

1 12141 1 Decal set, engine/electrical safety 4-lang. 2 12142 1 Decal, ground

UNIT DECALS

www.m-p-llc.com

WARNING

STAND CLEAR OF FRONT AND REAR OF MACHINE WHEN MAST IS BEING TILTED UP OR DOWN.

WARNUNG

AUFENTHALT INVORDERER ODER HINTERER UMGEBUNG DES GERÄTES VERMEIDEN WÄHREND MAST HOCH ODER NIEDER GESCHWENKT WIRD.

ADVERTENCIA

MANTENGASE ALEJADO DE LA PARTE DELANTERA O TRASERA DE LA MAQUINA MIENTRAS QUE SE ESTA PROCEDIENDO A LEVANTAR EL MASTIL A LA POSICION VERTICAL O VOLCARLO A LA POSICION HORIZONTAL.

ADVERTISSEMENT

TENEZ-VOUS A DISTANCE DE L’AVANT ET DE L’ARRIERE DE LA MACHINE PENDANT LE BASCULEMENT DU MAT DANS UN SENS OU DANS L’AUTRE.

WARNING

WARNUNG

ADVERTENCIA

ADVERTISSEMENT

STELLEN SIE NICHT MASSEINHEIT IM STARKEN WIND ODER WÄHREND DER ELEKTRISCHEN STÜRME AUF! ÜBERPRÜFEN SIE AUF OBENLIEGENDE HINDERNISSE, BEVOR SIE VERWENDEN!

K I J

LIGHTS MUST FACE UP FOR TRAVEL LICHTER MÜSSEN NACH OBEN REISEN

STELLEN SIE NICHT MASSEINHEIT IM STARKEN WIND ODER WÄHREND DER ELEKTRISCHEN STÜRME AUF! ÜBERPRÜFEN SIE AUF OBENLIEGENDE HINDERNISSE, BEVOR SIE VERWENDEN!

ALWAYS KEEP TENSION ON CABLE!

IMMER UNTERHALT-SPANNUNG AUF KABEL!

LIGHTS MUST FACE UP FOR TRAVEL!

LICHTER MÜSSEN NACH OBEN REISEN!

PELIGRO

¡CNO INSTALE LA UNIDAD EN FUERTE VIENTO O DURANTE TORMENTAS ELÉCTRICAS! ¡CCOMPRUEBE PARA SABER SI HAY OBSTRUCCIONES DE ARRIBA ANTES DE USAR!

PELIGRO

¡CNO INSTALE LA UNIDAD EN FUERTE VIENTO O DURANTE TORMENTAS ELÉCTRICAS! ¡CCOMPRUEBE PARA SABER SI HAY OBSTRUCCIONES DE ARRIBA ANTES DE USAR!

DANGER

N'INSTALLEZ PAS L'UNITÉ EN FORT VENT OU PENDANT LES ORAGES ÉLECTRIQUES ! VÉRIFIEZ LES OBSTRUCTIONS AÉRIENNES AVANT UTILISATION !

D F C E

STOP

D,E

M,N

DANGER

N'INSTALLEZ PAS L'UNITÉ EN FORT VENT OU PENDANT LES ORAGES ÉLECTRIQUES ! VÉRIFIEZ LES OBSTRUCTIONS AÉRIENNES AVANT UTILISATION !

STOP

I K

MAST TELESCOPE

MAST-TELESKOP

MAST TELESCOPE

TÉLESCOPE DE MÂT

TELESCOPE UP

TELESCOPE DOWN

GEFHAR

STOP

GEFHAR

STOP

MAST CONTROL

MAST-STEUERUNG CONTROL DEL MÁSTIL COMMANDE DE MÂT

TO VERTICAL

TO HORIZONTAL

DANGER

DO NOT SET UP UNIT IN HIGH WIND OR

DURING ELECTRICAL STORMS! CHECK FOR OVERHEAD OBSTRUCTIONS BEFORE USING!

TO RAISE TOWER:

1. Locate level area free of overhead obstructions.

2. Extend outriggers until locked (A) and level unit with all four jacks.

3. Remove cradle transport lock pin (B) and mast lock safety pin (C). Turn lower winch handle clockwise to raise mast until mast lock is engaged (D).

4. Insert safety pin into mast lock (E).

5. With upper winch, extend mast to desired to height (F). Do not extend mast beyond stop mark on middle mast tube (G).

6. Rotate mast to desired direction and tighten knob (H).

ZUR AUFRICHTUNG DES MASTES:

1. Niveau-Gebiet frei von Oberhindernissen legen.

2. Ausleger, bis nicht geschlossen (A) und Niveau-Einheit mit allen erweitern vier Wagenheber.

3. Wiege-Transportschloss-Nadel (B) und Mast-Schloss-Sicherheit entfernen Nadel (C). Umdrehung niedrigere Winde behandelt im Uhrzeigersinn, um Mast zu erheben bis Mast-Schloss (D) beschäftigt ist.

4. Einsatz-Sicherheitsnadel ins Mast-Schloss (E).

5. Mit der oberen Winde, erweitern Sie Mast bis zu gewünscht zur Höhe (F). Erweitern Sie Mast außer dem Halt-Zeichen auf der mittleren Mast-Tube (G) nicht.

6. Mast zur gewünschten Richtung rotieren lassen und Knopf (H) zusammenziehen.

PARA EXTENDER EL MASTIL:

1. Localizar el área de nivel sin obstrucciones elevadas.

2. Ampliar balancínes hasta no cerrado (A) y unidad de nivel con todos cuatro gatos.

3. Quitar el alfiler de cerradura de transporte de cuna (B) y mástil cierran la seguridad alfiler (C). La vuelta torno inferior se maneja dextrórsum para levantar el mástil hasta que la cerradura de mástil sea contratada (D).

4. Alfiler de gancho de encarte en cerradura de mástil (E).

5. Con el torno superior, amplíe el mástil a deseado a la altura (F). No amplíe el mástil más allá de la señal de parada sobre el tubo de mástil medio (G).

6. Hacer girar el mástil a la dirección deseada y apretar la perilla (H).

POUR LEVER LE MAT:

1. Situer la région de niveau sans obstructions aériennes.

2. Étendre outriggers jusqu'à ne fermé (A) et l'unité de niveau avec tous quatre crics.

3. Enlever l'épingle de serrure de transport de berceau (B) et la sécurité de serrure de mât épingle (C). Le tour la poignée de treuil plus basse dans le sens des aiguilles d'une montre pour lever le mât jusqu'à ce que la serrure de mât ne soit retenue (D).

4. L'épingle de sûreté d'insertion dans la serrure de mât (E).

5. Avec le treuil supérieur, étendez le mât à désiré à la hauteur (F). N'étendez pas de mât au-delà de la marque d'arrêt sur le tube de mât du milieu (G).

6. Faire tourner le mât à la direction désirée et serrer le bouton (H).

TO LOWER TOWER:

1. Turn off lights, main breaker and engine.

2. Rotate mast until the stop tabs are aligned and tighten knob (I).

3. Turn upper winch handle counterclockwise to collapse mast to lowest level (J).

4. Remove safety pin from mast lock. Pull mast lock free (K).

5. Lower mast by turning lower winch handle (L) counterclockwise until mast is resting in the transport cradle (M).

6. Insert cradle transport lock pin (N). Secure pin with spring clip.

7. Raise jacks and secure lights if unit will be moved (O).

ABLASSEN DES MASTES:

1. Lichter, Hauptbrecher und Motor abdrehen.

2. Mast rotieren lassen, bis die Halt-Etikette ausgerichtet werden und Knopf (I) zusammenziehen.

3. Oberen Winde-Griff gegen den Uhrzeigersinn drehen, um Winde zum niedrigsten Niveau (J) zusammenzubrechen.

4. Sicherheitsnadel vom Mast-Schloss entfernen. Ziehen-Mast lässt sich frei (K) schließen.

5. Niedrigerer Mast, niedrigere Winde drehend, behandelt (L) gegen den Uhrzeigersinn, bis sich Mast in der Transportwiege (M) ausruht.

6. Einsatz-Wiege transportiert Schloss-Nadel (N). Sichere Nadel mit der Federklemme.

7. Erhöhungswagenheber und sichere Lichter, wenn Einheit (O) bewegt wird.

PARA BAJAR EL MASTIL:

1. Apagar luces, cachón principal y motor.

2. Hacer girar el mástil hasta que las etiquetas de parada sean alineadas y aprieten la perilla (I).

3. Girar el mango de torno superior en contrario para sufrir un colapso el torno al nivel más bajo (J).

4. Quitar el alfiler de gancho de la cerradura de mástil. El mástil de tirón se cierra libre (K).

5. El mástil inferior girando el torno inferior se maneja (L) en contrario hasta que el mástil descanse en la cuna de transporte (M).

6. La cuna de encarte transporta el alfiler de cerradura (N). Alfiler seguro con clip de primavera.

7. Los gatos de aumento y las luces seguras si la unidad será movida (O).

POUR FAIRE DESCENDRE LE MAT:

1. Éteindre des lumières, un brisant principal et un moteur.

2. Faire tourner le mât jusqu'à ce que les étiquettes d'arrêt ne soient des alliés et serrent le bouton (I).

3. Tourner la poignée de treuil supérieure en sens inverse des aiguilles d'une montre pour vous effondrer le treuil au niveau le plus bas (J).

4. Enlever l'épingle de sûreté de la serrure de mât. Le mât de coup se bloque libre (K).

5. Le mât plus bas en tournant le treuil plus bas manipule (L) en sens inverse des aiguilles d'une montre jusqu'à ce que le mât ne se repose dans le berceau de transport (M).

6. Le berceau d'insertion transporte l'épingle de serrure (N). Épingle sûre avec le clip printanier.

7. Les crics d'augmentation et les lumières sûres si l'unité sera bougée (O).

O N

LES LUMIÈRES DOIVENT RÉCEPTEUR VOYAGER

LAS LUCES DEBEN CARA ARRIBA PARA EL RECORRIDO.

DANGER

DO NOT SET UP UNIT IN HIGH WIND OR DURING ELECTRICAL STORMS! CHECK FOR OVERHEAD OBSTRUCTIONS

BEFORE USING!

TO RAISE TOWER:

1. Locate level area free of overhead obstructions.

2. Extend outriggers until locked (A) and level unit with all four jacks.

3. Remove cradle transport lock pin (B). Press and hold lower winch control toggle switch upward to raise mast until mast lock is engaged (C).

4. Insert safety pin into mast lock (D).

5. Press and hold upper winch control toggle switch upward to extend mast to desired height (E). Do not extend mast beyond stop mark on middle mast tube (F).

6. Rotate mast to desired direction and tighten knob (G).

ZUR AUFRICHTUNG DES MASTES:

1. Niveau-Gebiet frei von Oberhindernissen legen.

2. Ausleger, bis nicht geschlossen (A) und Niveau-Einheit mit allen erweitern vier Wagenheber.

3. Wiege-Transportschloss-Nadel (B) entfernen. Umdrehung niedrigere Winde kontrollieren Sie, um Mast zu erheben, bis Mast-Schloss (C) beschäftigt ist.

4. Einsatz-Sicherheitsnadel ins Mast-Schloss (D).

5. Obere Winde-Kontrolle drehen, um Mast bis zu gewünscht zur Höhe (E) zu erweitern. Erweitern Sie Mast außer dem Halt-Zeichen auf der mittleren Mast-Tube (F) nicht.

6. Mast zur gewünschten Richtung rotieren lassen und Knopf (G) zusammenziehen.

PARA EXTENDER EL MASTIL:

1. Localizar el área de nivel sin obstrucciones elevadas.

2. Ampliar balancínes hasta no cerrado (A) y unidad de nivel con todos cuatro gatos.

3. Quitar el alfiler de cerradura de transporte de cuna (B). Vuelta torno inferior controle para levantar el mástil hasta que la cerradura de mástil sea contratada (C).

4. Alfiler de gancho de encarte en cerradura de mástil (D).

5. Girar el control de torno superior para ampliar el mástil a deseado a la altura (E). No amplíe el mástil más allá de la señal de parada sobre el tubo de mástil medio (F).

6. Hacer girar el mástil a la dirección deseada y apretar la perilla (G).

POUR LEVER LE MAT:

1. Localiser le secteur égal libère d'au-dessus obstructions.

2. Etendre des outriggers jusqu' à fermé à clef (A) et l'unité égale avec tous quatre crics.

3. Enlever l'épingle de serrure de transport de berceau (B). Le virage abaisse le contrôle de treuil pour élever le mât jusqu'à ce que la serrure de mât est engagée (C).

4. Insérer l'épingle de nourrice dans la serrure de mât (D).

5. Tourner le contrôle supérieur de treuil pour étendre le mât à désiré à la hauteur (E). Ne pas étendre le mât au delà de la marque d'arrêt sur le tube de mât de milieu (F).

6. Tourner le mât à la direction désirée et resserrer le bouton (G).

TO LOWER TOWER:

1. Turn off lights, main breaker and engine.

2. Rotate mast until the stop tabs are aligned and tighten knob (H).

3. Press and hold upper winch control toggle switch downward to collapse mast to lowest level (I).

4. Remove safety pin from mast lock. Pull mast lock free (J).

5. Lower mast by holding lower winch control toggle switch to the right until mast is resting in the transport cradle (K).

6. Insert cradle transport lock pin (L). Secure pin with spring clip.

7. Raise jacks and secure lights if unit will be moved (M).

ABLASSEN DES MASTES:

1. Schalten Sie Lichter, Hauptunterbrecher und Maschine aus.

2. Drehen Sie Mast, bis die Haltelaschen Knopf ausgerichtet und sind festgezogen sind (I).

3. Drehung obere Windensteuerung, Winde zur niedrigsten Höhe (K) zusammenzubrechen.

4. Nehmen Sie Sicherheits Nadel von Mastschloss heraus. Zugmastschloss befreien (L).

5. Lassen Sie Mast durch Drehen herunterlässt Windensteuerung herunter, bis Mast in der Transportwiege (M) ruht.

6. Fügen Sie Wiegentransportschlossnadel (N) ein. Sichern Sie Nadel mit Federklammer.

7. Erhöhungswagenheber und sichert Lichter, wenn Einheit bewegt werden wird (O).

PARA BAJAR EL MASTIL:

1. Gire de luces, cachón y motor principales.

2. Gire palo hasta que las etiquetas de la parada se alineen y aprieten la perilla (I).

3. la vuelta el control superior de cabrestante para desplomar cabrestante para nivelar bajo (K).

4. Quite el imperdible de la cerradura de palo. Tire palo la cerradura liberta (L).

5. El palo más bajo girando el control más bajo de cabrestante hasta que palo descanse en la cuna (M) del transporte.

6. Meta alfiler (N) de cerradura de transporte de cuna. Asegure alfiler con clip de primavera.

7. Los gatos del aumento y asegura las luces si la unidad se moverá (O).

POUR FAIRE DESCENDRE LE MAT:

1. Tourner des lumières, le concasseur et le moteur principaux.

2. Tourner le mât jusqu'à ce que les étiquettes d'arrêt sont alignées et resserrent le bouton (I).

3. le virage contrôle de treuil supérieur pour effondrer le treuil au bas niveau (K).

4. Enlever l'épingle de nourrice de la serrure de mât. La serrure de mât de force libère (L).

5. Abaisser le mât en tournant abaisse le contrôle de treuil jusqu'à ce que le mât se repose dans le berceau de transport (M).

6. Insérer l'épingle de serrure de transport de berceau (N). Obtenir l'épingle avec le trombone de printemps.

7. Les crics d'augmentation et obtient des lumières si l'unité sera déplacée (O).

SIEMPRE TENSIÓN DE LA SUBSISTENCIA EN EL CABLE! TOUJOURS TENSION DE SUBSISTANCE SUR LE CÂBLE!

LAS LUCES DEBEN CARA ARRIBA PARA EL RECORRIDO!

LES LUMIÈRES DOIVENT RÉCEPTEUR VOYAGER!

ALWAYS KEEP TENSION ON CABLES! SLACK MAY CAUSE CABLE DAMAGE AND EXCESSIVE WEAR!

IMMER UNTERHALT-SPANNUNG AUF KABELN! LOCKERE MAI URSACHE CABLEDAMAGE UND ÜBERMÄSSIGE ABNUTZUNG!

¡CSIEMPRE TENSIÓN DE LA SUBSISTENCIA EN LOS CABLES! ¡CCAUSA FLOJA CABLEDAMAGE DE MAYO Y DESGASTE EXCESIVO!

TOUJOURS TENSION DE SUBSISTANCE SUR DES CÂBLES ! CAUSE LÂCHE CABLEDAMAGE DE MAI ET USAGE EXCESSIF !

LOCATED ON

ELECTRIC WINCHES

AUFENTHALT INVORDERER ODER HINTERER UMGEBUNG

DES GERÄTES VERMEIDEN WÄHREND MAST HOCH ODER

NIEDER GESCHWENKT WIRD.

TENEZ-VOUS A DISTANCE DE L’AVANT ET DE

L’ARRIERE DE LA MACHINE PENDANT LE BASCULEMENT

DU MAT DANS UN SENS OU DANS L’AUTRE.

MANTENGASE ALEJADO DE LA PARTE DELANTERA O

TRASERA DE LA MAQUINA MIENTRAS QUE SE ESTA

PROCEDIENDO A LEVANTAR EL MASTIL A LA POSICION

VERTICAL O VOLCARLO A LA POSICION HORIZONTAL.

STAND CLEAR OF FRONT AND REAR OF MACHINE

WHEN MAST IS BEING TILTED UP OR DOWN.

ADVERTISSEMENT

ADVERTENCIA

WARNUNG

WARNING

WARNUNG

WARNING

ADVERTENCIA

ADVERTISSEMENT

GEFAHR

DANGER

PELIGRO

GRN WHT

BLK

GRN WHT

BLK

BRN WHT YEL RED BLU BLK GRN

GRN WHT

BLK

GRN WHT

BLK

LOCATED ON INSIDE

COVER OF

MAST JUNCTION BOX.

6. VERIFIER LES LAMPES DE LA REMORQUE.

5. ATTACHER LA CHAINE DE REMORQUAGE AU VEHICULE. UTILISANT UNE METHODE CROISEE.

4. ATTACHER LES CHAINES DE SURETE EN VEHICULE TRACTEUR.

3. ATTACHER LA REMORQUE FERMEMENT AU VEHICULE DU VEHICULE TRACTEUR. AU DEBIT NOMINAL DU POIDS BRUT DE

2. UTILISER UN CROCHET D’ATTELAGE CONFORME

1. LIRE LA NOTICE D’EMPLOI.

INSTRUCTIONS DE REMORQUAGE

6. CONTROLE LAS LUCES DEL REMOLQUE. LA CADENA DE DESPRENDIMIENTO.

5. FIJE EN EL VEHICULO DE REMOLQUE

4. FIJE EN CRUZ LAS CADENAS DE SEGURIDAD. REMOLQUE AL VEHICULO DE REMOLQUE.

3. ASEGURESE DE ACOPLAR CORRECTAMENTE EL BRUTO" DEL VEHICULO DE REMOLQUE CLASIFICADO PARA LA "CLASE DE PESO

2. UTILICE UN ACOPLE CORRECTAMENTE

1. LEA EL MANUAL DEL OPERARIO.

6. ANHÄNGERLEUCHTEN PRÜFEN.

5. ABREISSKETTE AM FAHRZEUG ANBRINGEN.

4. SICHERHEITSKETTEN KREUZWEISE ANBRINGEN. BEFESTIGEN.

3. ANHÄNGER SICHER AM ZUGFAHRZEUG ENTSPRICHT . DIE DER GESAMTBETRIEBSGEWICHTSKLASSE

2. ANHÄNGEVORRICHTUNG VERWENDEN,

1. BETRIEBSVORSCHRIFT LESEN.

ABSCHLEPPINSTRUKTIONEN

6. CHECK TRAILER LIGHTS.

5. ATTACH BREAKDOWN CHAIN TO VEHICLE. PATTERN.

4. ATTACH SAFETY CHAINS USING A CROSS

3. SECURELY ATTACH TRAILER TO TOW VEHICLE. "GROSS VEHICLE WEIGHT RATING".

2. USE HITCH RATER FOR TRAILER'S

1. READ OPERATOR'S MANUAL.

TOWING INSTRUCTIONS INSTRUCCIONES DE REMOLQUE

DANGER

DO NOT REMOVE!

GEFAHR

ENTFERNEN SIE NICHT!

PELIGRO

NO QUITE!

DANGER

N'ENLEVEZ PAS !

THIS DECAL IS ALSO

LOCATED ON THE

BOTTOM SIDE OF MAST

ITEM PART QTY DESCRIPTION NOTES

1 12140 1 Decal set, common mast 4-lang. 2 12141 1 Decal set, engine/electrical safety 4-lang. 3 11553 1 Decal, instruction - 3000 4 lang End S#0900186

10588 1 Decal, instruction - 3000 oval 4 lang Start S#0900187 - for manual

winch models

4 12881 1 Decal, instruction - 3000 4 lang End S#0900186

10589 1 Decal, instruction - 3000 oval 4 lang Start S#0900187 - for electric

winch models 5 11275 1 Decal, Magnum logo with web 6 12404 1 Decal, mast junction box wiring - 4 light For units with 4 and 6 pos.

spring-loaded terminal blocks.

13614 1 Decal, mast junction box wiring - 4 light For units with 2, 3 & 5 pos. lock-

ing terminal blocks.

MANUAL WINCH MAST ASSEMBLY

ITEM PART QTY DESCRIPTION NOTES

15006

14151

14798

1 11954 1 Coil cord, mast 2 16600 2 Winch, manual 3 60584 2 Nut, .750-10 nylock G5 yellow zinc 4 11902B 1 Weldment, mast tube 5 11649Z 1 Weldment, t-bolt 6 15292 1 Screw, .750-10x6.500 hx hd SS 7 15380 4 Pin, cotter -.125x1.250 8 14262 2 Sheave, 3 in. 9 60247 1 Washer, flat .750

10 14234 2 Pin, clevis .500 x 2.00 11 14798 1 Cable, .188 in. x 16 ft. steel w/teardrop 12 14151 1 Cable, .188 in. x 11 ft. steel w/swedge 13 15003 1 Thimble, cable - .188 14 15002 2 Clip, wire rope .188 15 11933B 1 Weldment, mast - 4.00 16 14439 1 Strain relief - .50 NPT, .50 cord 17 15015 3 Pin, clevis .500 x 1.25 18 15014 4 Shim, 2 x 3 x .281 GSM 19 15013 4 Shim, 2 x 2 x .344 GSM 20 16143 5 Clamp, tubing .500 21 11934B 1 Weldment, mast - 3.00 22 16257B 1 Weldment, mast - 2.00 23 12095B 1 Bracket, junction box 24 15829 1 Reflector, red 25 13527B 1 Weldment, mast crossbar (3/4” studs) 26 15006 1 Cable - .188 in. x 27 ft. steel w/swedge 27 60397 1 Screw, 10-32X1.000 pan hd phil 28 60252 2 Washer, split lock #10 29 60237 2 Washer, flat #10 30 14231 2 Nut, 10-32 hx 31 60744 2 Washer, flat .750ID/1.25OD/.06th delrin 32 15623 2 Winch handle, 9.00 in long

A 15612 1 Cable, 16-7 cold mast drape Option B 13869B 2 Weldment, light storage - RH Option

C 13870B 2 Weldment, light storage - LH Option

ELECTRIC WINCH MAST ASSEMBLY

ITEM PART QTY DESCRIPTION NOTES

1 11954 1 Coil cord 2 12875B 2 Cover, winch contactor 3 11293 2 Contactor, electric winch - warn 4 65049 2 Relay, 12V 30/40A N.O. w/diode 5 65707 2 Switch, toggle - spring weatherproof 6 12872B 2 Bracket, winch mounting 7 12874 2 Winch, electric - 770 lb. hoist 8 15380 5 Pin, cotter - .125x1.250 9 15006 1 Cable, .188 in. x 27 ft. w/ball swedge

10 14262 3 Sheave, 3 in. 11 15014 4 Shim, 2 x 3 x .281 GSM 12 15015 3 Pin, clevis .500 x 1.25 13 13796B 1 Weldment, prox sensor brkt 14 65511 2 Sensor, proximity 15 14439 1 Strain relief- .50 NPT, .50 cord 16 12085B 1 Weldment, 4.00 mast - Electric Winch 17 11967B 1 Channel, electric winch mount 18 16143 3 Clamp, tubing .500 19 60584 2 Nut, .750-10 nylock G5 yellow zinc 20 60247 1 Washer, flat .750 21 14234 2 Pin, clevis .500 x 2.00 22 12876B 1 Weldment, mast tube - Electric Winch 23 15292 1 Screw, 750-10 x 6.50 hx hd SS 24 11649Z 1 Weldment, t-bolt 25 14798 1 Cable - .188 in. x 16 ft. steel w/teardrop 26 14151 1 Cable - .188 in. x 11 ft. steel w/swedge 27 15003 1 Thimble, cable - .188 28 15002 2 Clip, wire rope - .188 single saddle 29 15013 4 Shim, 2 x 2 x .344 GSM 30 12084B 1 Weldment, 3.00 mast 31 12095 1 Bracket, junction box 32 15829 1 Reflector, red 33 13527B 1 Weldment, mast crossbar (3/4” studs) 34 60397 2 Screw, 10-32X1.000 pan hd phil 35 60252 2 Washer, split lock #10 36 60237 2 Washer, flat #10 37 14231 2 Nut, 10-32 hx 38 16257B 1 Weldment, mast - 2” 39 60744 2 Washer, flat .750ID/1.25OD/.06th delrin 40 12922 4 Boot, battery cable - red

A 13869B 2 Weldment, light storage (RH) Option B 13870B 2 Weldment, light storage (LH) Option C 15612 1 Cable, 16-7 cold mast drape Option

FRAME AND COMPONENTS

ITEM PART QTY DESCRIPTION NOTES

1 11065B 2 Bracket, fuel tank support 2 12080 1 Cap, fuel tank vented - 3.5” 3 11054 1 Tank, fuel 30 gal. 4 11057B 1 Weldment, mast post 5 14845B 1 Spring, kickback - 50 lb. 6 14261 1 Sheave - 2 in. 7 15015 1 Pin, clevis - .500 dia. X 1.250 8 11682 3 Jack, top wind - 2000 lb. 9 14326 4 Ring, retaining

10 12431Z 2 Weldment, outrigger 11 12235B 1 Weldment, spare tire holder 12 14324 2 Kit, plunger 13 12420B 1 Weldment, removable tongue 14 23367 2 Chain, safety - 7,800 lbs. rated 15 16830 1 Coupler, 2.00 ball/2.50 channel 16 11100 1 Axle, 2200 lb. 17 15976 2 Wheel, 13” 18 60096 10 Nut, .500-20 wheel lug 19 60504 6 Nut, .562-18 hx shackle lock 20 19637 4 Plate, shackle bracket 21 60503 6 Screw, .562-18 hx shackle 22 11094B 2 Bracket, control box 23 11681 1 Jack, side wind - 2000 lb. 24 12924B 1 Angle, battery hold-down 25 60820 2 Bolt, J - .250-20 X 9.00 End S#0900508

14146 2 Bolt, J - .250-20 x 10.00 Start S#0900509 26 12017B 1 Weldment, LT chassis 27 15380 1 Pin, cotter - .125X1.250 28 14275 1 Spring, compression 2.75 29 14663Z 1 Bar, latch 30 14403 1 Pin, cotterless - .312 X 1.000 31 15165 1 Pin, roll - .250X1.250 plain 32 11221 1 Bracket, jack mounting - 1.25 deep 33 11206 2 Axis Axle hub w/studs and outer races 34 11201 4 Axis Axle U-bolt 2200 lb. 35 11207 10 Axis Axle wheel stud .500-20 36 16679 2 Spring - 25 in. 2200 lb. 37 11202 2 Axis Axle tie-plate 2200 lb. 38 11203 8 Axis Axle nut (U bolt) 2200 lb. 39 11511 4 Axis Axle roller bearing 40 13000 2 Axis axle seal - 2200 lb. 41 12460 2 Axis axle, wheel bearing cap 42 16271 1 Fitting, .250NPT X .188 hose barb 43 11083 1 Fuel pick-up tube - 30.75 in. 44 16270 1 Fitting, .375MNPT to .250 FNPT straight 45 15142 1 Fitting, strt, .250NPT X .312 hose barb 46 11554Z 1 Spacer plate - kick-back spring 47 12308 2 Spindle nut

A 16741B 1 Weldment, combo hitch - 2.50 tongue Option B 16835B 1 Weldment, lunette ring - 3.00 ID Option C 16999B 1 Weldment, lunette ring - 2.50 ID Option D 13050 1 Jack assembly, 3000# side wind Option E 11965Z 4 Weldment, jack adapter Option F 13051 3 Jack assembly, 3000# top wind Option G 60984 2 Bolt, J- .250-20 X 7.00 Option: gel cell battery H 12137 1 Cap, fuel tank-vented 3.5” grn w/lanyard Option

J 13003B 1 Coupler, 2.00 ball/3/00 channel Option: Bulldog hitch

K 12155B 1 Spacer, coupler - black Option: Bulldog hitch

METAL ENCLOSURE COMPONENTS

ITEM PART QTY DESCRIPTION NOTES

1 16560 2 Fender, plastic -13” tire 2 12014W 1 Panel, side (R) 3 11066W 2 Panel, door 4 11095 2 Hinge, continuous - 43.00 5 12344Z 1 Weldment, cradle - common mast 6 16099 1 Assembly, mast cradle pin 7 11935 1 Pad, rubber - 2.00 X 2.00 X 1.00 8 11096W 1 Panel, radiator access

9 11062W 1 Panel, top 10 15123 2 Latch, paddle 11 11060W 1 Panel, rear 12 10224 1 Bracket, license plate 13 10225 1 Light, license bracket 14 10223 1 Assembly, license plate light/bracket 15 10220 2 Light, rear tail/turn MLT no grommet 16 10221 2 Grommet, rear light, rubber 4.5” 17 10219 2 Assembly, rear tail/turn light 18 65406 2 Light, clearance maker - red 19 12015W 1 Panel, side (L) 20 11077W 1 Panel, front 21 65407 2 Light, clearance marker amber 22 14459B 1 Bracket, door adjusting 23 12605 2 Door latch SS - T style 24 19714 1 Cap, overflow bottle 25 19726 1 Clamp, overflow bottle 26 20287 1 Jug, overflow 2 qt (.5 gal) 27 22419B 1 Bracket, support overflow jug .5 gal 28 60777 1 Clamp, hose - .312 fuel hose crimp style 29 19220 1 Hose, overflow

-- 14410 1 Assembly, overflow jug 1.5 qt. Items 24-29

MITSUBISHI ENGINE ASSEMBLY

31,32

Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Products LLC with questions.

ITEM PART QTY DESCRIPTION NOTES

1 16540 1 Radiator w/fan guard End S#0900191

13924 1 Radiator w/fan guard - welded Start S#0900192 2 16554B 1 Weldment, engine mount - LH 3 16553B 1 Weldment, engine mount - RH 4 16597 1 Engine, Mitsubishi L3E-W261ML End S#081484

13046 1 Engine, Mitsubishi - L3E int. Tier IV Start S#081485 5 16444 1 Element, air filter 6 16551B 1 Bracket, air cleaner 7 16443 1 Filter, air with bracket 8 12838B 1 Bracket, fuel filter/pump 9 16687 1 Hose, radiator upper

10 16688 1 Hose, radiator lower 11 15241 4 Mount, compression 12 11135B 2 Bracket, radiator 13 16589 1 Hose, air cleaner 14 11413 1 Guard, fan 15 16742 1 Fan, engine 16 19219 1 Cap, pressure radiator 17 16685 1 Fuel filter head, element & fitting 18 16686 1 Element, fuel filter 19 15266 1 Muffler, engine 20 11147 1 Cap, oil filler 21 13278 1 Fuel pump, electric 22 11148 1 Dipstick, engine oil 23 16691 1 Filter, oil 24 16692 1 V-belt, alternator 25 16743 1 Alternator, Mitsubishi 26 11042 1 Gasket, exhaust manifold 27 16678 1 Switch, coolant temperature 28 12529 1 Manifold, exhaust 29 16833 1 Starter assy, engine 30 16677 1 Switch, oil pressure 31 12888 1 Plug, oil drain 32 12889 1 Gasket, oil drain 33 16445 1 Bracket, air cleaner housing

-- 16683 1 Solenoid, fuel shut-down Not shown

-- 16693 3 Glow plug, engine Not shown

-- 15074 1 Cable, battery red 38” Not shown

-- 12568 1 Cable, battery black 27" Not shown

-- 16744 1 Water pump, Mitsubishi Not shown

-- 12213 1 Mitsubishi, gasket, water pump Not shown

-- 16745 1 Thermostat, Mitsubishi Not shown

-- 12214 1 Gasket, thermostat Not shown

-- 12959 1 Mitsubishi, gasket, intake manifold L3E Not shown

-- 12214 1 Mitsubishi, gasket, thermostat Not shown

-- 16874 1 Assy, engine harness Not shown

-- 11366 1 Solenoid, starter Mitsubishi Not shown

-- 11367 1 Manifold stud Not shown A 60777 1 Clamp, hose - .312 fuel hose crimp style Option B 12227 1 Hose, oil drain .375 X 20, 30R7 Option C 60766 1 Valve, drain 18MM-1.5 w/nipple Option D 13876 1 Kit, heater - fuel filter Option E 65649 1 Heater, engine - low rad hose Option

-- 11930 1 Cable, battery - 19" 4ga blk- 3/8" Option: Batt. disc. - Not Shown

-- 10386 1 Belt, cold weather - Mitsu 6KW & 8KW Option: Not Shown

KUBOTA ENGINE ASSEMBLY

ITEM PART QTY DESCRIPTION NOTES

1 16540 1 Radiator w/fan guard End S#0900191

13924 1 Radiator w/fan guard - welded Start S#0900192 2 12338B 2 Weldment, engine mount 3 12286 1 Engine, Kubota D905 MLT3060

13281 1 Engine, Kubota D1105 MLT 3080 4 16444 1 Element, air filter 5 13483B 1 Weldment, filter bracket 6 16687 1 Hose, radiator upper 7 12350 1 Hose, radiator lower 8 16589 1 Hose, air cleaner 9 16443 1 Filter, air with bracket

10 15241 4 Compression mount 11 11683B 2 Bracket, radiator 12 11413 1 Fan Guard 13 15495 1 Kubota pusher fan 14 19219 1 Cap, pressure radiator 14 psi 15 13481 1 Kubota fuel filter assembly 16 13515 1 Fuel filter element 17 15021 1 Muffler, engine 18 13278* 1 Kubota, fuel pump, electric 19 11628 1 Kubota V-belt 20 15146 1 Filter, oil 21 12484 1 Cap, oil filler 22 11042 1 Gasket, exhaust manifold 23 16445 1 Bracket, air cleaner housing 24 12483 1 Dipstick, engine oil 25 13018 1 Solenoid, fuel shutdown (2 wire) 26 12486 1 Alternator 27 60649 2 Clamp, tubing - .750 heavy duty

-- 13526 1 Kubota, joint eye, double port Not shown

-- 15375 1 Switch, oil pressure Not shown

-- 14099 1 Switch, coolant temperature Not shown

-- 15074 1 Cable, battery red 38” Not shown

-- 15073 1 Cable, battery black 24" Not shown

-- 65996 1 Assy, engine harness Not shown A 60774 1 Valve, drain 22MM-1.5 w/nipple Option B 12227 1 Hose, oil drain .375 x 20, 30R7 Option C 60777 1 Clamp, hose - .312 fuel hose crimp style Option D 65649 1 Heater, engine - low rad hose Option

-- 11930 1 Cable, battery - 19" 4ga blk 3/8" Option: not shown - battery disc.

Note: The following Kubota engine parts are serial number specific. Please contact Kubota Engine America Corp. or the Magnum Products Technical Service Department at 1-800-926-9768 for information regarding engine parts.

-- SEE NOTE 3 Glow plug, engine Not shown

-- SEE NOTE 1 Starter, engine Not shown

-- SEE NOTE 1 Kubota, water pump Not shown

-- SEE NOTE 1 Kubota, water pump gasket Not shown

-- SEE NOTE 1 Thermostat assy Not shown

CONTROL PANEL ASSEMBLY

ITEM NO.PART NO. QTY DESCRIPTION NOTES

1 65851 1 Breaker, main 30A, screw term 2 14249 4 Switch, toggle 15A 3 65325 4 Light, indicator (ballast) 4 65388 1 Light, indicator (main breaker) 5 15195 1 Switch, engine 6 16694 1 Indicator, glow plug Mitsubishi only 7 15085 1 Gauge, hourmeter 8 65849 1 Breaker, 20A, 120V, 1-pole, push button 9 14130 1 Receptacle, 120V/20A GFI (5-20R) UL

10 10081 1 Hinge, panel 11 10235 1 Panel, control MLT3060 only 12 14137 1 Receptacle, 240V/30A twist (L6-30R) 13 65865 1 Breaker, 40A, screw term MLT3080 only 14 16734 1 Panel, control MLT3080 only

-- 15309 1 Key, engine Not shown

CONTROL BOX ASSEMBLY

ITEM PART QTY DESCRIPTION NOTES

1 14202 5 Strain relief - .375 Romex w/nut 2 10241 1 Clamp, 2.50 - manual holder 3 11121 1 Tube, black manual holder, 14" 4 14257B 1 Box, control 5 14201 1 Relay, 15 second fixed time delay, 10A 6 65850 1 Breaker, 10A, 240V, I-pole, push button 7 14203 2 Block, terminal - 10 pos. 8 14204 1 Kit, ground bar 9 14219 2 Strain relief - .75 Romex w/nut

A 13006B 1 Bracket, battery charger - 2A, 3 stage Option B 65326 1 Charger, battery - 2A, 3 stage Option C 11947 1 Light, interior with switch Option D 11949B 1 Bracket, control box light mount Option E 65499 1 Switch lockout lever kit Option F 65498 1 Switch, disconnect Option G 12110 1 Bracket, battery lock-out switch Option

OVAL LIGHT ASSEMBLY

26 27

ITEM PART QTY DESCRIPTION NOTES

1 60304 1 Screw, M5 x 25 pan hd phillips 2 60447 1 Nut, M5 nylock 3 13367 1 Assembly, aluminum ring 4 13369 1 Lens, glass oval 5 13373 1 Gasket, lens oval 6 11391 1 Bulb, 1000W MH short length 7 13399 2 Screw, M4 x 18 pan hd phillips 8 60067 4 Washer, #10 flat .435/.060 SS 9 13370 1 Assembly, tether

10 13372 2 Washer, #4 nylon 11 60051 2 Nut, M4 nylock 12 13376 1 Bracket, socket end plate 13 13388 10 Screw, M5 x 12 slotted hex w/flange 14 13377 1 Bracket, end plate 15 13366 1 Housing 16 60307 2 Nut, 500-13 nylk G5 ZC 17 60309 2 Washer, .500 flat 1.060/.090 ZC SAE 18 13392 2 Stud, trunnion 19 13390 4 Washer, nylon (for part number 13392) 20 13374 1 Support, housing/trunnion 21 13378 2 Gasket, silicone 22 13393 2 Screw, M5 x 12 phillips green 23 13381 1 Socket, bulb 24 13375 1 Support, housing/trunnion 25 15861 1 Nut, special, .500 NPT lock (LN101SC) 26 13386 1 Fitting, nipple 27 13387 1 Connector, weather tight 28 15864 1 Strain relief, .50 NPT watertight .270/.464 ID 29 13892 1 Support, bulb - oval light 30 13403 1 Handle, T - oval light (wing nut) 31 13438 1 Cord, power hard wired 32 13368 1 Trunnion, oval light

-- 13311 4 Assy, light fixture - 1000Whard wired Items 1 - 32 A 13383 1 Cord, power quick disconnect Option B 19041 1 Clip, spring holder Option C 60398 1 Screw, 10-32X.500 pan phil18-8 ss Option D 60061 1 Nut, 10-32 nylk G5 Option

-- 13601 4 Assy, light fixture/quick disconnect cord Option

RECTANGULAR LIGHT ASSEMBLY

ITEM PART QTY DESCRIPTION NOTES

1 11393 1 Cover, Magnum light 2 61059 4 Screw, 10-32X1 slot hex w/flange SS 3 11303 1 Lens, Magnum rectangular light 4 11392 8 Clip, glass Magnum light 5 11398 1 Support, bulb Magnum light 6 11391 1 Bulb - 1000W MH short length

11465 1 Bulb - 1000W HPS short length 7 11394 1 Socket, Magnum light 8 11460 1 Bracket, light socket 9 65458 1 Block, terminal - 2 pos, 90A, 600V

10 11424 1 Reflector, end Magnum light 11 11399 1 Reflector, wrap around - Magnum light 12 11423 1 Reflector, hole in end - Magnum light 13 12993Z 1 Weldment, wing nut - Magnum light 14 60369 3 Washer, ext star lock M12 15 12991Z 1 Bracket, trunnion - Magnum light 16 12992Z 2 Weldment, wing bolt - Magnum light 17 15861 1 Nut, .500 NPT lock 18 11456 1 Gasket, lens 19 15697 1 Washer, rubber sealing - .500NPT 20 15864 1 Strain relief - .50NPT watertight 21 14166 1 Cord, 3 ft. w/quick disconnect plug 22 11457 1 Cable, light - hard wire 23 11400 1 Housing - Magnum light

-- 65485 1 Kit, reflector 1000W Items 10-12

-- 11402 1 Assy, light fixture - 1000W MH non quick-disc.

-- 11790 1 Assy, light fixture - 1000W HPS non quick-disc.

-- 12997 1 Assy, light fixture - 1000W MH quick disc.

-- 11955 1 Assy, light fixture - 1000W HPS quick disc.

ROUND LIGHT ASSEMBLY

Do not mix metal halide and high pressure sodium bulbs or parts. Equipment damage

WARNING

or personal injury may result.

ITEM PART QTY DESCRIPTION NOTES

1 15864 1 Connector, cord 2 15971 1 Housing, aluminum 3 15392Z 2 Weldment, lamp level arm 4 14632 1 Yoke, light 5 12794Z 1 Weldment, wing nut - extended light 6 14166 1 Cord, quick disconnect (optional) 7 14634 1 Cord, hard wired light 8 14730 1 Socket, light 9 16758 1 Reflector, aluminum

10 16499 1 Gasket, hood 11 16272 1 Ring, reinforcement 12 14217 1 Bulb, metal halide 13 16761 1 Support, bulb 14 16718 1 Ring, clamp 15 16763 1 Guard, lens (optional) 16 16750 1 Lens, light 17 16769 1 Lens, gasket 18 16757 1 Assembly, cable

-- 16746 - Fixture, complete Quick disconnect

-- 16747 - Fixture, complete Hardwired cord A 14784 1 Bulb, high pressure sodium Option

-- 16759 - Fixture, complete - quick disconnect Option: high pressure sodium

-- 16760 - Fixture, complete - hardwired cord Option: high pressure sodium

SPERO RECTANGULAR LIGHT ASSEMBLY

ITEM PART QTY DESCRIPTION NOTES

1 12800 1 Gasket, lens - extruded light 2 12802 1 Lens, extruded light 3 12801 1 Support, bulb - extruded light 4 11391 1 Bulb - 1000W MH short length 5 11394 1 Socket, Magnum light 6 12809 1 Reflector, extruded light 7 12794B 3 Weldment, wing nut - extruded light 8 12796B 1 Weldment, bracket - trunnion 9 12803 2 Cover, extruded light

10 12797 1 Housing - extruded light 11 60964 8 Screw, 10-24X1.000 slotted hx hd 12 15864 1 Strain relief - .50 NPT watertight 13 12799 1 Cord, extruded light - quick disconnect

-- 12804 1 Cord, extruded light - non quick disconnect 14 12819 1 Assy, cable - lens holder - extruded 15 12810 1 Assy, complete - quick disconnect 16 12811 1 Assy, complete - non quick disconnect

MAST JUNCTION BOX ASSEMBLY - QUICK DISCONNECT LIGHTS

ITEM PART QTY DESCRIPTION NOTES

1 12109 1 Box cover, 2-gang plastic 2 66100 4 Connector, 2 pos. Wago 3 66101 2 Connector, 3 pos. Wago 4 66102 1 Connector, 5 pos. Wago 5 60755 2 Fitting, .750MNPT x .500FNPT nylon 6 15403 4 Connector, quick disconnect (female) 7 15404 4 Cap, receptacle w/chain 8 12095B 1 Bracket, junction box

9 16143 1 Clamp, tubing .500 10 12094 1 Box, junction 11 14656 1 Strain relief, .750NPT water tight 12 12713 1 Fitting, adapter-1/2"-14 M to 1/2"-14 F 13 60424 4 Screw, 6-32x.750 pan phil G2 ZC 14 13749 1 Gasket, junction box - HFI 281000

- 11957 - Assembly, mast junction box

MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS

ITEM PART QTY DESCRIPTION NOTES

1 12109 1 Box cover, 2-gang plastic

2 66100 4 Connector, 2 pos. Wago

3 66101 2 Connector, 3 pos. Wago

4 66102 1 Connector, 5 pos. Wago

5 60755 2 Fitting, .750MNPT x .500FNPT nylon

6 15864 4 Strain relief, .500NPT water tight

7 12095B 1 Bracket, junction box

8 16143 1 Clamp, tubing .500

9 12094 1 Box, junction 10 14656 1 Strain relief, .750NPT water tight 11 60424 4 Screw, 6-32X.750 pan phil G2 ZC 12 13749 1 Gasket, junction box - HFI 281000

- 11789 - Assembly, mast junction box

METAL HALIDE BALLAST BOX ASSEMBLY

WARNING

DO NOT mix metal halide and high pressure sodium ballast parts!

ITEM PART QTY DESCRIPTION NOTES

1 11079 1 Cover, ballast box

2 14679 1 Capacitor, metal halide

3 11166 1 Transformer, metal halide

-- 10227 1 Assembly, transformer & cap set 4 14158 1 Block, terminal 5 11078 1 Box, ballast 6 14202 1 Strain relief, .375 Romex w/nut

-- 11144 1 Assembly, ballast box complete Items 1-6 7 16214 1 Assembly, ballast cable

HIGH PRESSURE SODIUM BALLAST BOX ASSEMBLY

WARNING

DO NOT mix high pressure sodium and metal halide ballast parts!

ITEM PART QTY DESCRIPTION NOTES

1 11079 1 Cover, ballast box 2 14782 1 Capacitor, sodium light 3 14783 1 Ignitor, sodium light 4 11167 1 Transformer, sodium light

-- 11168 1 Assembly, transformer & cap set 5 14158 1 Block, terminal 6 11078 1 Box, ballast 7 14202 1 Strain relief, .375 Romex w/nut

-- 11326 1 Assembly, ballast box complete Items 1-7 8 16214 1 Assembly, ballast cable

6 KW GENERATOR ASSEMBLY

ITEM PART QTY DESCRIPTION NOTES

10 12527 1 Fan, Marathon 6KW gen (model 201)

11 11339 1 Generator drive plate spacer 12 16123 1 Plate, drive - SAE 6.5 13 60410 6 Screw, M8x1.25x16 hx hd 14 60029 6 Washer, split lock M8

1 12736 1 Marathon gen box cover, 6KW-20KW 2 16395 2 Capacitor clamp 3 12159 1 Capacitor, 25 uF Marathon 6KW

15695 1 Capacitor, 45uF Marathon 4 16556 1 Generator, 6 kW 60Hz capacitor 5 12327 1 Marathon 6KW pancake case cover 6 15241 2 Compression mount, engine/generator 7 15045 1 Generator mounting bar 8 12328 1 Marathon 6KW pancake bearing 9 12329 1 Marathon 6KW pancake bearing seal

16421 1 Generator fan blade 6KW (model 332)

8 KW GENERATOR ASSEMBLY

ITEM PART QTY DESCRIPTION NOTES

1 12736 1 Cover, generator box 2 16395 2 Capacitor clamp 3 15695 1 Capacitor, generator 45 uF

15798 - Capacitor, 50uF, 440VAC, 50/60 Hz 4 15212 1 Generator, 8kw 60 Hz capacitor End SN: 0900431

10486 1 Generator, 8kw, cap regulated Start SN: 0900432 5 11338 1 Generator end cover 6 15241 2 Compression mount, engine/generator 7 15045 1 Generator mounting bar 8 16134 1 Bearing, 6 kW 9 11337 1 Generator O-ring

10 16421 1 Generator fan blade 11 11339 1 Generator drive plate spacer 12 11336 6 Generator screw - .375-24 x .875 13 16123 1 Plate, drive 14 60410 6 Screw, M8x1.25x16 hx hd 15 60029 6 Washer, split lock M8

-- 15493 2 Diode, rotor Not shown

-- 15492 1 Suppressor Not shown

MAST POWER CORD

AC WIRING DIAGRAM - MLT3060

MAST POWER CORD

AC WIRING DIAGRAM - MLT3080

DC WIRING DIAGRAM - MITSUBISHI

BLK

WARNING

SWITCH

OIL

PRESSURE

CLOSED TYPE)

(NORMAL

OPTIONAL

DOME

BRN

LIGHT

ORN

SWITCH

BLK

FUSE

RED

BLU

HOUR

STARTER SWITCH

BLK

RED

CIRCUIT

BREAKER

10 AMP

RED

TIME

DELAY

RED

YEL

BLK

PNK

PUMP

FUEL

PUR

OVERHEAT

WARNING

SWITCH

(NORMAL

RED

OPEN TYPE)

OPTIONAL

BATTERY

DISCONNECT

SWITCH

BATTERY 12V

RED

N/O

N/C

COM

RELALY

STARTER

WHT (PULL)

BLK (COM)

RED (HOLD)

SOLENOID

CONTROL

RESISTANCE

BLU

GLOW PLUGS

BLU

GRN

AUX SWITCH

MAIN BREAKER

BLK

LIGHT

“TURN MAIN

WARNING

BREAKER OFF”

RED

R TERM

B TERM

BLK

FUSE

SWITCH

DOME

LIGHT

OPTIONAL

BLU

GLOW PLUGS

MAIN BREAKER

AUX SWITCH

GRN

BLU

RED

R TERM

B TERM

BLK

WARNING

LIGHT

“TURN MAIN

BREAKER OFF”

YEL

RED

BLK

BATTERY 12V

OVERHEAT

WARNING

SWITCH

(NORMAL

OPEN TYPE)

PUR

RED

TIME

DELAY

RELALY

10 AMP

CIRCUIT

BREAKER

PNK

FUEL

PUMP

RED

BLK

RED

BLK

OIL

PRESSURE

WARNING

SWITCH

(NORMAL

CLOSED TYPE)

HOUR

BLK

STARTER SWITCH

STARTER

N/O

N/C

COM

BATTERY

DISCONNECT

SWITCH

OPTIONAL

FUEL SHUTDOWN SOLENOID

ORN (HOLD)

BRN (PULL)

RED

DC WIRING DIAGRAM - KUBOTA

End S#0900090

DC WIRING DIAGRAM - KUBOTA

Start S#0900091

BLK

AMP

OPTIONAL

LIGHT

DOME

OPTIONAL

FILTER

HEATED FUEL

SWITCH

FUEL FILTER HEATER RELAY

RED/WHT

RED/BLK

RED/WHT

RED/VIO

BLK/WHT

FUEL FILTER HEATER RELAY

STARTER SWITCH

HOUR

YEL

DIODE

BLK

VIO/YEL

RED

CIRCUIT

10 AMP

TIME

DELAY

FUEL

BREAKER

VIO/YEL

RED/VIO

N/O

N/C

RELALY

BLK/WHT

BLK

PUMP

COM

WARNING

SWITCH

OVERHEAT

(NORMAL

WARNING

SWITCH

CLOSED TYPE)

OPEN TYPE)

(NORMAL

OIL

PRESSURE

GRY/BLU

GRY/VIO

BATTERY 12V

OPTIONAL

SWITCH

BATTERY

DISCONNECT

VIO/YEL

RED/YEL

(PULL)

(HOLD)

SOLENOID

BLK/YEL

CONTROL

GLOW PLUGS

RESISTANCE

ORG/YEL

RED/YEL

RED/VIO

AUX SWITCH

MAIN BREAKER

BLK

LIGHT

WARNING

“TURN MAIN

BREAKER OFF”

RED

RED/WHT

STARTER

BLK

RED/WHT

R TERM

B TERM

BATTERY 12V

ELECTRIC WINCH (OPTIONAL)

BRN

BLK

BREAKERS

50 AMP

CIRCUIT

BRN

RED

BRN

WHT

BRN

WHT

RED

BLK

RED

BLK

RED

PROX. AUX RELAY

87A

8586

PROX SWITCH

BLK

BLU

BLK

COM

N/O

N/C

VIO

BLK

BLU

TILT

WINCH

EXTEND

WINCH

N/C

PROX SWITCH

BLK

BLU

BLK

BLU

RELAY

87A

N/O

COM

YEL

PROX. AUX

RED

BLK

RED

BLK

DC CIRCUIT WIRING DIAGRAM - DUAL ELECTRIC WINCH

MAST JUNCTION BOX WIRING

REV: W PART NO: 11132

06.25.09

Magnum IAI9SE, MLT3060, MLT3080 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual