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1. Preface and Safety
Magnetek manufactures products used as components in a wide variety of industrial systems and
equipment. The selection and application of Magnetek products remain the responsibility of the
equipment manufacturer or end user. Magnetek accepts no responsibility for the way its products are
incorporated into the final system design. Under no circumstances should any Magnetek product be
incorporated into any product or design as the exclusive or sole safety control. Without exception, all
controls should be designed to detect faults dynamically and fail safely under all circumstances. All
systems or equipment designed to incorporate a product manufactured by Magnetek must be
supplied to the end user with appropriate warnings and instructions as to the safe use an d operation
of that part. Any warnings provided by Magnetek must be promptly provided to the end user.
Magnetek offers an express warranty only as to the quality of it s product s in conforming to st andards
and specifications published in the Magnetek manual. NO OTHER WARRANTY, EXPRESS OR
IMPLIED, IS OFFERED. Magnetek assumes no liability for any personal injury, property damage,
losses, or claims arising from misapplication of its products.
Applicable Documentation
The following manuals are available for the SI-EP3 option:
Read this manual first.
The installation manual is
packaged with the option and
contains detailed information
about the option, information
required to install the option and
set up related drive parameters.
MPULSE®•G+/VG+ Series 4 Drive
IMPULSE
Instruction Manual
®
•G+/VG+ Series 4
The drive manuals cover basic
installation, wiring, operation
procedures, functions, troubleshooting,
and maintenance information. The
manuals also include important
information about parameter settings
and drive tuning.
Access http://www.magnetek.com to
obtain Magnetek instruction manuals.
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Terms
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury. This signal word is to be limited to the most extreme situations.
WA R NI N G
WARNING indicates a potentially hazardous situa tion which, if not avoided, could resu lt in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, could result in
minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE
NOTICE indicates an equipment damage message.
Drive: IMPULSE®•G+/VG+ Series 4
Option: IMPULSE
®
•G+/VG+ Series 4 SI-EP3 PROFINET option
Registered Trademarks
•All trademarks are the property of their respective owners.
Supplemental Safety Instructions
Read and understand this manual before installing, operating, or servicing this option. The option
must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed
these messages could result in serious or possibly even fatal injury or damage to the products or to
related equipment and systems.
NOTE:A NOTE statement is used to notify installation, operation, programming, or maintenance
information that is important, but not hazard-related.
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General Safety
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.
NOTICE
Do not modify the drive or option circuitry.
Failure to comply could result in damage to the drive or option and will void the warranty.
Magnetek is not responsible for any modification of the product made by the user. This
product must not be modified.
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the option.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
General Precautions
•The diagrams in this section may include options and drives without covers or safety shields to
illustrate details. Be sure to reinstall covers or shields before operating any devices. The option
should be used according to the instructions described in this manual.
•Any illustrations, photographs, or examples used in this manual are provided as examples only
and may not apply to all products to which this manual is applicable.
•The products and specifications described in this manual or the content and presentation of the
manual may be changed without notice to improve the product and/or the manual.
•When ordering new copies of the manual, cont act your Magnetek representative and provide the
manual number shown on the front cover.
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2. Product Overview
About This Product
The PROFINET SI-EP3 option connects the Series 4 drive to a PROFINET network and facilitates
the exchange of data.
This manual explains the handling, installation, and specifications of this product.
The PROFINET SI-EP3 option is a simple networking solution that reduces the cost and time to wire
and install factory automation devices, while providing interchangeability of like components from
multiple vendors.
By installing the option to a drive, it is possible to do the following from a PROFINET master device:
•operate the drive,
•monitor the operation status of the drive, and/or
•change parameter settings.
SI-EP3 is PROFINET Conformance Class A certified.
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3. Receiving
Please perform the following tasks upon receiving the option:
•Inspect the option for damage. Contact the shipper immediately if the option appears damaged
upon receipt.
•Verify receipt of the correct model by checking the model number printed on the option
nameplate.
•Contact your supplier if you have received the wrong model or the option does not function
properly.
Option Package Contents
DescriptionOption
--
Quantity11311
Ground
Wire
Screws (M3)LED LabelInstallation Manual
Tools Required for Installation
•A Phillips screwdriver (M3 metric/#1, #2 U.S. standard size*) is required to install the option and
remove drive front cove rs.
•Diagonal cutting pliers (required for some drive models).
•A small file or medium grit sandpaper ( required for some drive models).
*Screw sizes vary by drive capacity. Select a screwdriver appropriate for the drive capacity.
NOTE:Tools required to prepare option cables for wiring are not listed in this manual.
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4. Option Components
SI-EP3 PROFINET Option
<1> The ground wire provided in the option shipping package must be connected during installation.
<2> Refer to Option LED Display on page 10 for details on the LEDs.
Figure 1: Option (Top View)
Terminal CN1
The communication connector on the option is a modular RJ45 female connector designated CN1.
CN1 is the connection point for a customer-supplied male Ethernet network communication cable.
Table 1: Male 8-way Ethernet Modular Connector (Customer-Supplied)
Male EtherNet 8-Way Modular
Connector
<1> Not used for 10 Mbps and 100 Mbps networks.
PinDescription
1 (Pair 2)Transmit data (TXD) +
2 (Pair 2)Transmit data (TXD) 3 (Pair 3)Receive data (RXD) +
4 (Pair 1)Not used <1>
5 (Pair 1)Not used <1>
6 (Pair 3)Receive data (RXD) 7 (Pair 4)Not used <1>
8 (Pair 4)Not used <1>
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Option LED Display
The option has six LEDs:
Bi-color Status LEDs:
•Module status (MS) red/green
•Network status (NS) red/green
PROFINET LEDs (2 each):
•Network speed-10/100 yellow
•Link status and network activity-Link/Act green
The operational states of the option LEDs after th e power-up diagnostic LED sequence is completed
are described in Table 2: Option LED States. Th e states with a number in parenthesis are the
number of pulses of 250 ms on, 250 ms off cycles, followed by 500 ms off, then repeating the cycle.
Wait at least two seconds for the power-up diagnostic process to complete before verifying LED
states.
Table 2: Option LED States
Name
MS (visible through
drive cover)
NS (visible through
drive cover)
10/100 (visible at
RJ45 jack)
LINK/ACT (visible at
RJ45 jack)
Indication
Operating StatusRemarks
ColorStatus
--OFFPower Supply OFFPower is not being supplied to the drive.
GreenONOption operating
GreenFlashing (1)DiagnosticsDiagnostic data available.
GreenFlashing (2)Configuration toolIdentified by a configuration tool.
RedONDefault MAC or fatal error occurred
RedFlashing (1)Configurational error (non-fatal)Configuration error.
RedFlashing (2)No IP (non-fatal)No IP address assigned.
RedFlashing (3)No station name (non-fatal)No station name assigned.
RedFlashing (4)Init failure (non-fatal)Failed to initialize module.
Green/
Red
--OFFOffline or Power supply OFF-GreenONConnected
GreenFlashingConnected and stopped
RedONBUS faultUnrecoverable BUS fault.
RedFlashing (1)Lost communicationHost communication is temporarily lost.
RedFlashing (2)Lost linkNo link detected to network.
YellowOFF10 Mbps is established-YellowON100 Mbps is established-GreenOFFLink is not established-GreenONLink is established--
GreenFlashing
FlashingOption self-testThe option is in self-test mode.
Link is established and there is
network activity
The option is operating normally and initialization
is complete.
Default MAC address has been programmed or
the option has detected an unrecoverable error.
Connection established with I/O controller and in
RUN mode.
Connection established with I/O controller and in
STOP mode.
--
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Power-Up Diagnostics
An LED test is performed each time the drive is powered up. The initial boot sequence may take
several seconds. After the LEDs have completed the diagnostic LED sequence, as shown in Table 3:
Power-Up Diagnostic LED Sequence, the option is successfully initialized. The LEDs then assume
operational conditions as shown in Table 2: Option LED States.
Table 3: Power-Up Diagnostic LED Sequence
SequenceModule Status (MS)Network Status (NS)Time (ms)
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5. Installation Procedure
DANGER
Electric Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Disconnect all power to the drive, wait at least five minutes after all indicators are off,
measure the DC bus voltage to confirm safe level, and check for unsafe voltages before
servicing. The internal capacitor remains charged after the power supply is turned off.
The charge indicator LED will extinguish when the DC bus voltage is below 50 VDC.
WARNING
Electrical Shock Hazard
Do not remove the option cover while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include options and drives without covers or safety
shields to show details. Be sure to reinstall covers or shields before operating any
devices. Use the option according to the instructions described in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by
authorized personnel familiar with installation, adjustment, and maintenance of this
product.
Do not touch circuit boards while the power to the dr ive is on.
Failure to comply could result in death or serious injury.
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could result in death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to
overheating of electrical connections.
Section Safety
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NOTICE
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option,
drive, and circuit boards.
Failure to comply may result in ESD damage to circuitry.
Never shut the power off while the drive is running or outputting voltage.
Failure to comply may cause the application to operate incorrectly or damage the drive.
Do not operate damaged equipment.
Failure to comply may cause further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system
performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the
drive.
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check wiring to ensure that all connections are correct after installing the option and
connecting any other devices.
Failure to comply may result in damage to the option.
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Prior to Installing the Option
Prior to installing the option, wire the drive, make necessary connections to the drive terminals, and
verify that the drive functions normally without the option installed. Refer to the Instruction Manual
packaged with the drive for information on wiring and connecting the drive.
Figure 2 shows an exploded view of the drive with the option and related components for refere nce.
Figure 2: Drive Components with Options
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Installing the Option
DANGER
Electrical Shock Hazard.
Do not connect or disconnect wiring while the power is on. Failure to comply will result in
death or serious injury . Before installing the option, disconnect all power to the drive. The
internal capacitor remains charged eve n after the power supply is turned off. The charge
indicator LED will extinguish when the DC bus voltage is below 50 VDC. To prevent
electric shock, wait at least five minutes after all indicators are off and measure the DC
bus voltage level to confirm safe level.
NOTICE
Damage to Equipment
Observe proper electrostatic discharge procedures (ESD) when handling the option,
drive, and circuit boards. Failure to comply may result in ESD damage to circuitry.
Remove the front covers of the drive before installing the option. Refer to the Instruction Manual for
directions on removing the front covers. Cover removal varies depending on drive size. This option
can be inserted only into the CN5-A connector located on the drive control board.
1. Shut off power to the drive, wait the appropriate amount of time for voltage to dissipate, then
remove the digital operator (G) and front covers (F, I). Front cover removal varies by model.
Figure 3: Remove the Front Covers and Digital Operator
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2. With the front covers and digital operator removed, apply the LED label (H) in the appropriate
position on the drive top front cover (F).
Figure 4: Apply the LED Label
3. Insert the option (E) into the CN5-A connector (C) located on the drive and fasten it using one of
the included screws (K).
Figure 5: Insert the Option
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4. Connect the ground wire (L) to the ground terminal (N) using one of the remaining provided
screws (K). Connect the other end of the ground wire (L) to the remaining ground terminal and
installation hole on the option (E) using the last remaining provided screw (K) and tighten both
screws to 0.5 ~ 0.6 nm (4.4 ~ 5.3 in lb.).
Figure 6: Connect the Ground Wire
NOTE:There are two screw holes on the drive for use as ground terminals. When connecting
three options, two ground wires will need to share the same drive ground terminal.
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Wiring the Option
5. Route the option wiring.
Depending on the drive model, some drives may require routing the wiring through the side of the
front cover to the outside to provide adequate space for the wiring. In these cases, using diagonal
cutting pliers, cut out the perforated openings on the left side of the drive front cover. Sharp edges
along the cut out should be smoothed down with a file or sand paper to prevent any damage to the
wires.
5.a. Route the PROFINET CAT5e cable inside the enclosure for drives that do not require routing
through the front cover. Refer to Table 4: Mode l-Specific Cable Routing and Figure 7 to determine
the proper wire routing by drive model.
Table 4: Model-Specific Cable Routing
Wire Routing <1>
Drive SeriesModel
G+/VG+ S42003 to 2033; 4001 to 4018; 5001 to 5009Figure 7 (A)-G+/VG+ S42047 and above; 4024 and above; 5012 and above--Figure 7 (B)
Through Front
Cover
Inside Drive
<1> The drive will not meet NEMA Type 1 requirements if wiring is exposed outside the enclosure.
Figure 7: Wire Routing Examples
6. Connect the PROFINET CAT5e communication cable to the option connector (CN1) port 1.
To connect the option to a network, firmly connect RJ45 8-pin Shielded Twisted Pair CAT5e cable(s)
into the modular connector ports (see Figure 7).
NOTE:Do not connect or disconnect the communication cable while the drive is powered up or
while the drive is in operation. Failure to comply may cause a static discharge, which will
cause the option card to stop working properly. Cycle power on the drive and option card
to reestablish functionality.
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Communication Cable Wiring
The dual RJ45 network ports on the option board act as a switch to allow for flexibility in cabling
topology. For example, a traditional star network topology may be employed by using a single port
on the option board. Alternatively, a daisy-chained approach may be employed by using both RJ45
ports. This second approach reduces the requirements of central switch ports.
Figure 8: Topology Options
Communication Cable Specifications
Only use cables recommended for PROFINET. Using a cable not specifically recommended may
cause the option or drive to malfunction.
The use of CAT5e or equivalent Shielded Twisted Pair (STP) cable is recommended.
7. Use the second communication cable port to daisy chain a series of drives where applicable.
Connection Diagram
<1> The ground wire provided in the option shipping package must be connected during installation.
Figure 9: Wiring Diagram
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8. Replace and secure the front covers of the drive (F, I) and replace the digital operator (G).
Figure 10: Replace the Front Covers and Digital Operator
NOTE:Take proper precautions when wiring the option so that the front covers will easily fit back
onto the drive. Make sure no cables are pinched between the front covers and the drive
when replacing the covers.
9. Set drive parameters in Table 5: Parameter Settings for proper option performance.
GSD/GSDML Files
To facilitate network implementation, obtain a GSDML file from the following website:
http://www.magnetek.com/Series4Accessories
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6. Option Related Drive Parameters
The following parameters are used to set up the drive for ope ration with the Profinet card. Pa rameter
setting instructions can be found in the drive’s Instruction Manual.
Confirm proper setting of the all parameters in Table 5: Parameter Settings before starting network
communications.
Table 5: Parameter Settings
Parameter
CodeDisplayFunctionRangeInitial Value
B03-01
<1>
<1> To start and stop the drive with the option master device using serial communications, set B03-02 to 3. To control the drive frequency
reference via the master device, set B03-01 to 3.
<2> If F06-01 is set to 4: Alarm Only, then the drive will continue to operate when a bUS error or an EF0 fault is detected. Take prop er
safety measures, such as installing an emergency stop switch.
Ref Source 1Source from where the frequency
reference is generated.
0OperatorDigital Operator
1TerminalsTerminals or Analog Input
•S4-IF Interface Card
•S4-I AC Digital Input Option
•S4-IO Digital Input/Output Option
•DI-A3 Digital Input Option (not used for
B03-02)
2Serial ComSerial communication
•RS485/422 Serial Communications
(R+, R-, S+, S-)
3Option PCBIndustrial Communication Option
card (Port CN5-A)
•EtherNet/IP
•Modbus TCP/IP
•PROFINET
•PROFIBUS-DP
4Pulse Input Pulse input via Terminal RP (H06-
01)
0–41 (Set to 3 for
PROFINET)
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Parameter
CodeDisplayFunctionRangeInitial Value
B03-02
<1>
Run Source 1Source from where the RUN
command is generated.
0–31 (Set to 3 for
PROFINET)
0OperatorDigital Operator
1TerminalsTerminals
•S4-IF Interface Card
•S4-I AC Digital Input Option
•S4-IO Digital Input/Output Option
•DI-A3 Digital Input Option (not used for
B03-02)
2Serial ComSerial communication
•RS485/422 Serial Communications
(R+, R-, S+, S-)
3Option PCBIndustrial Communication Option
card (Port CN5-A)
•EtherNet/IP
•Modbus TCP/IP
•PROFINET
•PROFIBUS-DP
F06-01Com Bus Flt SelStoppin g me th od at
0–41
communication error.
0Decel to Stop
1Coast to Stop
2Fast-Stop
3Use B3-03 Method
4Alarm Only <2>
F06-02EF0 DetectionOption External Fault 0, 10
0Always Detected
1Only During Run
F06-03EF0 Fault ActionOption External Fault 0–41
0Decel to Stop
1Coast to Stop
2Fast-Stop
3Use B3-03 Method
4Alarm Only <2>
F06-07Fref PrioritySelSelects how multi-step speed
0, 10
inputs are treated when the
NetRef command is set.
0, 10
communication-related
parameters (F06-XX and F07-XX)
are reset when the drive is
initialized using A01-05
0Init Com PrmsCommunication-related
parameters (F06-XX and F07-XX)
are not reset when the drive is
initialized using A01-05.
1No Init Com PrmsReset all communication-related
parameters (F06-XX and F07-XX)
when the drive is initialized using
A01-05.
<1> To start and stop the drive with the option master device using serial communications, set B03-02 to 3. To control the drive frequency
reference via the master device, set B03-01 to 3.
<2> If F06-01 is set to 4: Alarm Only, then the drive will continue to operate when a bUS error or an EF0 fault is detected. Take proper
safety measures, such as installing an emergency stop switch.
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Table 6: F7 Parameter Settings
Parameter
CodeDisplayDescriptionDefault
F07-01 to
F07-04
F07-05 to
F07-08
F07-09 to
F07-12
F07-13IP Add Mode SelSets how the option card IP address is set at start up 2
F07-14Duplex Mode Selection Sets how the communication between host/client will
F07-15Baud RateSets the communication speed for the option card.10
F07-23 to
F07-27
<1>*
F07-33 to
F07-37
<1>*
H05-11Enter CommandSel1
<1> If a value other than 0 is assigned to parameters F07-23 to F07-27 and F07-33 to F07-37 by the drive, that value will take precedence
over a value set by the configuration software. If the value in the drive is 0 (default), the value from the configuration software is used.
* Not visible before 14706 firmware.
IP AddressSets static IP address of the SI-EP3 option when
parameter F07-13=0.
NOTE:Parameter F07-01 sets the most
significant octet.
Subnet MaskSets static Subnet Mask of network connection.
NOTE:Parameter F07-05 sets the most
significant octet.
Gateway AddressSets static Gateway address of network connection.
NOTE:Parameter F07-09 sets the most
significant octet.
0User Defined
1BOOTP
2DHCP
be determined.
0Half Duplex
1Auto Negotiate
2Full Duplex
10 10 Mbps
100 100 Mbps
Dynamic Output
Configurable outputs 1 to 5.0
Assembly Parameters
Dynamic Input
Configurable inputs 1 to 5.0
Assembly Parameters
0Enter RequiredDrive requires an Enter command before accepting
any changes to parameter settings.
1No EnterRequiredParameter changes are activated immediately
without the Enter command.
192 168 1 20
255 255 255 0
192 168 1 1
1
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Table 7: Option Monitors
Parameter
CodeDisplayDescriptionValue Range
U06-80 to
U06-83
U06-84 to
U06-87
U06-88 to
U06-91
U06-92Online SpeedPort 1 Link Speed10, 100
U06-93Online DuplexPort 1 Duplex Setting0: Half; 1: Full
U06-94Online DuplexPort 2 Link Speed0: Half; 1: Full
U06-95Online DuplexPort 2 Duplex Setting0: Half; 1: Full
U06-98First FaultFirst Option Board Fault-U06-99Current FaultCurrent Option Board Fault--
Online IP AddressSI-EP3 IP Address, U06-80 is the most significant
0–255
octet.
Online SubnetSubnet, U06-84 is the most significant octet.0–255
Online GatewayGateway, U06-88 is the most significant octet.0–255
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7. PROFINET Messaging
PROFINET Overview
This section describes the communication profile used between the PROFINET I/O network and the
option.
The option supports the PROFIdrive profile. Users can select between the contr ol and status words
according to the PROFIdrive profile or use the Magnetek-specific control and status words.
PROFIdrive Communication Profile
The Control Word and the Status Word
The contents of the Control Word and the Status Word are detailed in Table 8: Control Word for
PROFIdrive Communication Profile and Table 9: Statu s Word for the PROFIdrive Communication
Profile, respectively. The drive states are presented in the PROFIdrive State Machine (Figure 11).
Frequency Reference
The Frequency Reference is a 16-bit word containing a sign bit and a 15-bit integer. A negative
reference (indicating reverse direction of rotation) is formed by calculating the two's complement
from the corresponding positive reference. The reference value is the desired output frequency.
Output Frequency
Output Frequency is a 16-bit word containing the current output frequency (U01-02) of the drive.
Table 8: Control Word for PROFIdrive Communication Profile
Table 9: Status Word for the PROFIdrive Communication Profile
BitNameValueProceed to STATE/Description
0RDY_ON
1RDY_RUN
2RDY_RUN
3TRIPPED
4OFF_2_STA
5OFF_3_STA
6SWC_ON_INHIB
7ALARM
8AT_SETPOINT
9REMOTE
10ABOVE_LIMIT--Not supported.
11 to 15----Reserved.
1READY TO SWITCH ON.
0NOT READY TO SWITCH ON.
1READY TO OPERATE.
0OFF1 ACTIVE.
1ENABLE OPERATION.
0DISABLE OPERATION.
1FAULT.
0No fault.
1OFF2 inactive.
0OFF2 ACTIVE.
1OFF3 inactive.
0OFF3 ACTIVE.
1SWITCH-ON INHIBIT ACTIVE.
0S WITCH-ON INHIBIT NOT ACTIVE.
1Warning/Alarm.
0No Warning/Alarm.
1
0
OPERATING. Actual value equals reference value
(i.e., is within tolerance limits).
Actual value differs from reference value (i.e., is
outside tolerance limits).
1Drive control location: REMOTE.
0Drive control location: LOCAL.
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Figure 11: PROFIdrive State Machine
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Magnetek-Specific Control and Status Words
The Control Word and the Status Word
The contents of the Control Word and the Status Word are detailed in Table 10: Magnetek-Specific
Control Word and Status Word.
Frequency Reference
Frequency Reference is a 16-bit word containing the desired output frequency.
Output Frequency
Output Frequency is a 16-bit word containing the current output frequency of the drive.
Table 10: Magnetek-Specific Control Word and Status Word
Magnetek-Specific Control WordMagnetek-Specific Status Word
BitDescriptionBitDescription
0Run Bit0Running
1R everse run bit1Zero Speed
2EF02Reverse Operation
3Fau lt Reset3Reset Signal Input Active
4ComFref4At Speed
5ComCtrl5Ready
6DI36Alarm
7DI47Fault
8DI58oPE Fault
9DI69Uv Return
10DI7102nd Motor
11DI811ZSV
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8. Communication
This section describes the PROFINET IO messaging used in communication with the drive.
For detailed information on PROFINET IO communication, refer to the PROFINET specification
Application Layer protocol for decentralized periphery and distributed automation v2.0 available at
www.profibus.com.
Introduction to PROFINET IO
PROFINET IO is a fieldbus protocol that enables communication between programmable controller s
and distributed field devices in an Ethernet network. The protocol classifies devices into IO
controllers, IO supervisors, and IO devices, which have a specific collection of services.
PROFINET IO uses three different communication ch annels to exchange data. The standard UDP/
IP and TCP/IP channel is used for parameterization and configuration of devices and for acyclic
operations. The Real Time (RT) channel is used for cyclic data transfer and alarms. The third
channel, Isochronous Real Time (IRT) channel, is used e.g. in motion control applications (not
implemented in SI-EP3).
PROFINET IO devices are structured in slots and sub-slots, which can contain modules and submodules correspondingly. Devices can have almost any number of slots and sub-slots and they can
be virtual or real. Device specific data is represented in slot 0; module and sub-module specific da t a
in subsequent slots and sub-slots.
One of the benefits of PROFINET IO is the diagnostics and alarm mechanism. Every module and
sub-module provide alarm data to the IO controller using the cyclic channel. Diagnostic data can be
read non-cyclically from the device by using record data.
Properties and services of a PROFINET IO device are described in a GSD file that is written in
General St ation Description Markup L anguage (GSDML). The GSD file describes the device specific
modules and the method of assigning modules and sub-modules to predefined slots and sub-slots.
PROFINET IO in SI-EP3
The decision to use either the PROFIdrive control and st atus words or the Mag netek-specific control
and status words is done in a hardware configuration tool (customer-supplied). The default value is
the Magnetek-specific format.
SI-EP3 uses slots 0 and 1. Slot 0 does not have any sub-slots and the attached de vice access poin t
(DAP) module represents the device. Other functional modules and sub-modules described in the
GSD file can be assigned to slot 1 and its sub-slots.
•Slot 0 = Device access point (DAP)
•Slot 1, sub-slot 1 = Standard telegram 1, Standard telegram 1 + 5 configurable inputs, outputs,
Forty byte IO with 5 configurable input, outputs
The services provided by the SI-EP3 option can be defined using the F07-XX par ameters in the drive
or by using a configuration tool. To define the service using the F07-XX parameters, set the
parameter to a value other than 0.
If all F07-XX parameters are set to 0, the value from the configuration tool will be used.
The SI-EP3 option provides the following services:
•Cyclic messaging in PROFIdrive or Magnetek-specific mode
•Acyclic parameter access mechanism
•Identification & Maintenance functions (I&M0)
•PROFIdrive parameters
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•Diagnostic and alarm mechanism
•Fault buffer mechanism
Magnetek SI-EP3 PROFINET I/O Modules
Std Tgm 1
Table 11: Std Tgm 1 Consume
BytesDescription
0Control Word MSB
1Control Word LSB
2Frequency Reference MSB
3Frequency Reference LSB
Table 12: Std Tgm 1 Produce
BytesDescription
0Status Word MSB
1Status Word LSB
2Output Frequency MSB
3Output Frequency LSB
0Status Word MSB
1Status Word LSB
2Output Frequency MSB
3Output Frequency LSB
4Torque Reference MSB
5Torque Reference LSB
6PG Count Value MSB
7PG Count Value LSB
8Motor Speed MSB
9Motor Speed LSB
10Frequency Reference Monitor MSB
11Frequency Reference Monitor LSB
12Output Current MSB
13Output Current LSB
14Analog Input 1 MSB
15Analog Input 1 LSB
16DC Bus Voltage MSB
17DC Bus Voltage LSB
18Fault Code MSB
19Fault Code LSB
20Alarm Code MSB
21Alarm Code LSB
22Output Power MSB
23Output Power LSB
24Analog Input 2 MSB
25Analog Input 2 LSB
26Digital Inputs MSB
27Digital Inputs LSB
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CW: Control Word
SW: Status Word
REF: Reference
ACT: Actual Value
PZD: Configurable inputs and outputs
Magnetek Acyclic Parameter Access Mechanism
All drive parameters can be read and written under address 0x8000 by performing a read or write
with the index value of the corresponding parameter address in the drive. Refer to the Series 4
Instruction Manual for a list of these parameter addresse s.
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PROFIdrive Acyclic Parameter Access Mechanism
A PROFIdrive acyclic parameter access mechanism can be used to access PROFIdrive parameters
and drive parameters using an index of 0xB02E and the structure in Figure 12 for write and read
requests.
Requests and responses between the IO device and the IO controller or the IO supervisor are
transferred with the Record Data Objects.
A write request is first sent containing the parameter request.
If the write request is valid, the SI-EP3 acknowledges it with request accepted. The master then
sends a read request. If the SI-EP3 is still busy performing the internal parameter request, it will
return a negative response with the error code “0xB5” (State conflict). In this case, the master
repeats the read request until the SI-EP3 has the PROFIdrive response data ready.
If the write request is invalid, a negative response is returned with an error code.
Base Mode Parameter Access - Local
The DO-ID field in the Record Data Object request header is not evaluated by the parameter
manager. Parameters can be read through any slot in the configuration.
Table 17: Response Error Codes
ByteValue and Meaning
ErrorCode
ErrorDecode0x80 (PNIORW) ErrorCode1 decoded according to Table 18.
ErrorCode1Error class and error code (Refer to Table 18).
ErrorCode2Not described
0xDF (Error Write)
0xDE (Error Read)
ErrorCode2 is 0.
0x81 (PNIO) ErrorCode1 and ErrorCode2 decoded according to Table
18.
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The Read block is used in read requests and responses. The Write block is used in write requests
and responses. The request consists of unique identifiers for the conn ection, addressing infor mation
and length of the record data. The response also contains two additional fields for transferring
information.
Table 19: Structure of the Read and Write Blocks
Field(s)DescriptionRangeType
ServiceRequest or Response service.
OperationRead or Write operation.
Block lengthLength of the block.0 … 0xFFFFUI16
Identifier
- time low
ARUUID
- time mid
- time high and version - clock node
Request (0x00)
Response (0x80)
Write (0x08)
Read (0x09)
--
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UI8
UI8
UI32
UI16
UI16
Octet[2]
Octet[6]
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Field(s)DescriptionRangeType
APIApplication Process Identifier
Slot
Sub-slot
Slot of the Module Access Point
(MAP/PAP)
Sub-slot of the Module Access
Point (MAP/PAP)
Device Access Point (0x0000)
PROFIdrive (0x3A00)
UI32
0x01UI16
0x01UI16
Padding2 bytes
IndexIndex of the Record Data Object0x0001 - 0x7FFF
UI16
0xB02E
Data lengthLength of the data block0…0xFFFFFFFFUI32
Additional value 1
(response only)
Additional value 2
(response only)
Field for transferring additional
data
Field for transferring additional
data
--UI16
--UI16
Padding24 bytes for request, 20 bytes for response.
Data blockUsed only with write request and read response.
Data block contains PROFIdrive specific request or response header.
Table 20: PROFIdrive Request Header
Field(s)DescriptionRangeByte/Word
Request Reference
Request IDRequest type for the issued block.
DO-IDTo be set to 0x01.0 … 255Byte
No. of Parameters
AttributeType of object being accessed.Value (0x10)Byte
No. of Elements
Parameter Index
(group)
Subindex
(parameter)
Format <1>Refer to Table 22 for details.--Byte
Number of Va lues
<1>
<1> Only when Request ID is 0x02 (Change Parameter). The Format, Number of Values, and Value Fields are repeated for other
parameters.
Unique identification set by the master.
Changed for each new request.
1 … 255Byte
Request Parameter
(0x01)
Change Parameter
Byte
(0x02)
Number of parameters that are present in
the request.
1Byte
Number of array elements accessed or
length of string accessed. Set to 0 if non-
0, 1 … 234Byte
array parameters are used.
Address of the PROFIdrive parameter that
is being accessed. Also “1” is allowed by SIEP3 to access drive parameters.
1 … 65535Word
Drive parameter group when accessing
drive parameters.
Addresses the first array element of the
parameter.
Drive parameter number when accessing
0 … 65535Word
drive parameters.
Number of values following.1Byte
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Field(s)DescriptionRangeByte/Word
Values <1>The values of the request. In case of odd
number of bytes, a zero byte is appended to
Varies based on valueSee Format
Field
ensure the word structure of the telegram.
<1> Only when Request ID is 0x02 (Change Parameter). The Format, Number of Values, and Value Fields are repeated for other
parameters.
Table 21: PROFIdrive Response Header
Field(s)DescriptionRange
Response
Reference
Response ID
DO-IDTo be set to 1.0 … 255
No. of
Parameters
Format <1>Refer to Table 22 for details.-Number of
Values <1>
Values <1>The values of the request.
<1> Only when Request ID is 0x01 (Request Parameter OK). The Format, Number of Values, and Value Fields are repeated for other
parameters.
Mirrored from the request.1 … 255
Response from the slave. In the event that
requested services fail, a “not
acknowledged” (NAK) response will be
indicated.
Number of parameters that are present in
the response.
Request Param OK (0x01) Request Param
NAK (0x81) Change Param OK (0x02)
Change Param NAK (0x82)
1… 37
Number of values following.0 … 234
Va ries based on value
When there is an odd number of bytes, a
zero byte is appended to ensure the word
structure of the telegram.
Table 22: Data Types for Format Field
CodeType
0x00(Reserved)
0x01…0x36Standard data types
0x37…0x3F(Reserved)
0x00Impermissible parameter numberAccess to unavailable parameter
0x01Parameter value cannot be
changed
0x02Low or high limit exceededChange access with value outside the limits
0x03Invalid subindexAccess to unavailable subindex
0x04No arrayAccess with subindex to non-indexed parameter
Change access to a parameter value that cannot be
changed
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ErrorMeaningUsed at
0x05Incorrect data typeChange access with value that does not match the
data type of the parameter
0x06Setting not permitted (can only be
reset)
0x07Description ele me nt cannot be
changed
Change access with value unequal to 0 when this is
not permitted
Change access to a description element that cannot
be changed
0x09No description data availableAccess to unavailable description (parameter value
is available)
0x0BNo operation priorityChange access rights without rights to change
parameters
0x0FNo text array availableAccess to text array that is not available (parameter
value is available)
0x11Request cannot be executed
because of operating mode
Access is temporarily not possible for reasons that
are not specified in detail
0x14Value impermissibleChange access with a value that is within limits but is
not permissible for other long term reasons
(parameter with defined single values)
0x15Response too longThe length of the current response exceeds the
maximum transmittable length
0x16Parameter address impermissibleIllegal value or value that is not supported for the
attribute, number of elements, parameter number or
sub-index, or a combination
0x17Illegal formatWrite request: Illegal format or format of parameter
data that is not supported
0x18Number of values inconsistentWrite request: Number of values of parameter data
does not match number of elements at the parameter
address
0x19DO nonexistentRequest to DO, which does not exist
0x65… 0xFFManufacturer-specific--
0x65Vendor-specific errorVendor-specific error
0x66Request not supportedRequest not supported
0x67Communication errorRequest cannot be completed because of
communication error
0x6FTime-out errorRequest aborted due to time-out
0x78PZD map failureParameter cannot be mapped to PZD (size
mismatch or non-existent)
0x79PZD map failureParameter cannot be mapped to PZD (size
mismatch or non-existent)
0x7AMultiple PZD mapParameter cannot be mapped to PZD (multiple PZD
write)
0x8CSet torque mode errorCannot change mode to TORQUE (frequency is
used)
0x90Illegal Request IDThe request ID of the response is illegal
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Parameter Data Transfer Examples
The following example shows how parameter dat a is tran sferred using the acyclic p arameter access
mechanism's READ and WRITE.
Example 1: Reading a drive parameter
To read a Magnetek Drive parameter, use the PNU of 1 and the actual address of the parameter in
the SubIndex.
Write Request (Read Parameter Value)
Positive Read Response to Read Request
PROFIdrive Parameter Channel
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Negative Response to PROFIdrive Read Request
PROFIdrive Profile-Specific Parameters
PROFIdrive parameters contain dat a of the drive in st andard for m. Table 24 describes the supported
PROFIdrive parameters.
977R/WUnsigned16Stores parameters to non-volatile memory V alue
61000RVisibleString24Name of station
61001RUnsigned3 2IP of station
61002RArray [6] Unsigned8MAC of station
61003RUnsigned3 2Default gateway of station
61004RUnsigned32Subnet mask of station
Fault number. (coded according to DRIVECOM
profile) Subindex Contents, see parameter 945.
Device identification Subindex Contents 0
Manufacturer 1 Device type 2 Version 3
Firmware date (year) 4 Firmware date (day/
month) 5 Number of Drive Objects (DO)
Profile number of this device. 0328h = Profile 3,
Version 40
Software reset Value Description 0 No action 1
Power-cycle PROFINET IO module.
The parameter must do a zero-to-one transition
and the motor must be stopped.
Description 0 No action 1 Stores parameters.
The parameter must do a zero-to-one transition
and the motor must be stopped.
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Fault Buffer Mechanism
The PROFIdrive profile has a mechanism that can store five fault situations to PROFIdrive
parameters. Fault and diagnostic data, like fault number and fault code, can be accessed
simultaneously with only one subindex. The mechanism consists of two PROFIdrive parameters:
•PNU944: Fault message counter
•PNU947: Fault numbers according to value in U02-01
Option High Priority Alarm Codes
These codes are transmitted as Manufacturer Specific Diagnost ic hig h pr ior ity ala rm s th at ca n be
seen in the PLC configuration software. These high prio rity codes are the same codes that appear in
the drive manual, except with an offset of 0x1000.
Table 25: PROFINET Option High Priority Alarm Codes
Drive Alarm
Code (hex) <1>
1000None-1001DC Bus Fuse Open (PUF)Output Transistor Failure. Replace the drive.
1002DC Bus Undervolt (Uv1)Input power fluctuation too large.
1003CTL PS Undervolt (Uv2)Cycle drive power and replace drive if fa ult continues
1004MC Answerback (Uv3)Cycle drive power and replace drive if fault continues
1005Short Circuit (SC)•Check drive wiring
1006Ground Fault (GF)Check for motor and/or cable damage
1007Over Current (oC)Check motor, motor load, and accel/decel rates
1008DC Bus Overvolt (oV)•Check incoming voltage
1009Heatsink Overtemp (oH)•Check ambient temperature
100AHeatsink max Temp (oH1)Check drive cooling fan
100BMotor Overload (oL1)•Check the load, accel/decel, and cycle times
100CInv Overload (oL2)•Check the load, accel/decel, and cycle times
100DOvertorque Det 1 (OT1)•Check L06-02 and L06-03 settings
100EOvertorque Det 2 (OT2)•Check L06-05 and L06-06 settings
100FDynBrk Transistor (rr)Cycle drive power and replace drive if fault continues
1010DynBrk Resistor (rH)Check load, operating speed, and deceleration time
1011External Fault 3 (EF3)•MFDI set to external fault
1012External Fault 4 (EF4)
1013External Fault 5 (EF5)
1014External Fault 6 (EF6)
1015External Fault 7 (EF7)
1016External Fault 8 (EF8)
1017Heatsink Fan (FAn)Check drive cooling fan
<1> Drive error code is stored in MEMOBUS/Modbus address 0080 hex.
DescriptionCorrective Action
•Cycle drive power and replace drive if fault continues
•Check deceleration time
•Check drive cooling fan
•Check motor rated current (E02-01)
•Check the drive rating
•Check system mechanics
•Check system mechanics
•Circuit at terminal is closed
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Drive Alarm
Code (hex) <1>
DescriptionCorrective Action
1018Overspeed Det (oS)•Check reference and reference gain
•Check F01-24 and F01-25 settings
1019Speed Deviation (dEV)•Check load, accel/decel times, and system mechanics
•Check F01-27 and F01-28 settings
101APG Open (PGO15)Check PG card connections
101BInput Phase Loss (PF)Excessive input voltage fluctuation
101COutput Phase Loss (LF)•Check for broken wire/loose terminals
•Check motor rating
101DNone-101EOperator Disconnected
Reconnect the digital operation
(oPr)
101FEEPROM R/W Error (Err)Cycle drive power and replace drive if fault continues
1020None-1021Comm Error (bUS)•Check network cable connections
•Check 24 VDC power supply voltage
1022Check option installation and connections
1023Cycle drive power and replace option or drive if fault continues
1024
1025Out of Control (CF)•Check motor parameters
•Auto-tune
1027External Fault 0 (EF0)•Check PLC program
•Check MI switch setting
•Check option LEDs for fault indication
<1> Drive error code is stored in MEMOBUS/Modbus address 0080 hex.
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Option Low Priority Alarm Codes
These codes are transmitted as Manufacturer Specific Diagnostic low priority alarms that can be
seen in the PLC configuration software. These low priority codes are the same codes that appear in
the drive manual, except with an offset of 0x0400.
<1> Drive error code is stored in MEMOBUS/Modbus address 0080 hex.
Drive Alarm
Code (hex)
Description
<1>
Tim e (LT-3)
044AUpper Limit 3 Error (UL3)
0451Brake Answer 1 (BE4)
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Identification and Maintenance Functions (I&M)
The purpose of the I&M functions is to provide support for the customer durin g commissioning,
parametrization, and repair of the module . SI-EP3 supports I&M function 0, which can be accessed
using the Record data object's read request.
FunctionRecord Data Index
I&M00xAFF0
Structure of the I&M functions is described in the following tables.
Table 27: I&M0 Device Identification (Read-Only)
ContentSizeDescription
Header10 bytes--
Vendor ID2 bytesPROFINET Vendor ID of Yaskawa, which is 0x19F
Order ID20 bytesOrder number of the SI-EP3 adapter kit (SI-EP3)
Serial number16 bytesSerial number of the adapter
Hardware revision2 bytesHardware revision of the SI-EP3 adapter
Software revision4 bytesRevision of the software
Revision counter2 bytesNumber of revision
Profile ID2 bytesPROFIdrive (0x3A00)
Profile specific type2 bytesNo profile specific type (0x0000)
I&M version2 bytesVersion is 1.1 (0x0101)
Supported I&M functions2 bytesI&M0 is supported (0x0001)
Diagnostic and Alarms
SI-EP3 has mechanisms for sending alarms and saving diagnostics data to fault buffer. Alarm will be
triggered if the host or drive has faults in communication or operation. There are thr ee types of faults :
FaultAPI/Slot/Sub-slotChannel Type Error
Drive Fault0x3A00 / 1 / 1A fault declared in drive
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Alarm Mechanism
When a fault or alarm situation occurs in the drive, the SI-EP3 adapter will send an alarm
notification, which the master station must acknowledge. Refer to Table 28 for details.
Table 28: Alarm Notification
AttributeDescription
BlockHeader-AlarmTypePROFINET specific alarm type
API0x3A00 (PROFIdrive profile)
SlotNumberSlot number of the Drive Object (DO)
SubslotNumber
ModuleIdentNumberModule Ident number of the DO
SubmoduleIdentNumber0xFFFF
AlarmSpecifierDiagnosis Type
UserStructureIdentifier0x8000 (Channel Diagnosis Data)
ChannelNumber0
ChannelProperties
ChannelErrorTypeError code of dri ve fault or drive alarm
Sub-slot number of the sub-slot to which the
diagnosis object is related
0x0800 Diagnosis Appears
0x1000 Diagnosis Appears
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9. Web Interface
The web server interface to the drive option through port 80 allows management of diag nostic
information through a standard web browser. The web page is a Java applet that creates a tabbed
web page. The available tabs include:
•Main Tab
•Drive Status Tab
•Network Tab
•Doc links Tab
•Email Alerts Tab
•Parameter Access Tab <1>
•Configuration Tab <1>
•Custom Tab
<1> The Parameter Access and Configuration tabs are only acces sib le after enterin g a valid
password.
NOTE:PCs must have Java SE 6 Update 14 or later inst alled to view the web p ages. PCs without
Java will display web pages with limited features.
Access the web server interface by typing the IP address of the SI-EP3 option in a web browser
address.
Example: "http://192.168.1.20"
The SI-EP3 IP Address is available using drive digital operator to access Option Monitors U06-80 to
U06-83. Refer to “Option Monitors” on page 24.
Main Tab
The Main tab shows basic option information such as IP address, MAC address, and firmware
version.
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Figure 13: Main Tab View
Page 47
Drive Status Tab
The Drive Status tab shows basic I/O information and drive state information.
Figure 14: Drive Status Tab View
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Network Tab
The Network tab shows the status of the option network traffic and the status of open I/O
connections.
Figure 15: Network Tab View
Table 29: Network Monitor Descriptions
Network MonitorExplanation
Msg Tx OKCumulative number of messages transmit successfully from SI-EP3.
Msg Rx OKCumulative number of messages received successfully to SI-EP3.
Current ConnectionsCurrent number of open connections.
Control Connection Delta
Time
Msg Tx DroppedCumulative number of messages dropped due to output network buffer being full
Msg Rx DroppedCumulative number of messages dropped due to input network buffer being full
CollisionsCumulative number of collisions (half duplex only) reported by the MAC/PHY
Msg Tx ErrorsCumulative number of transmit underruns and transmit stops reported by the
Msg Rx ErrorsCumulative number of receive overruns, receive stops, and receive error frames
Tx RetryCumula ti ve number of transmits in which the 1st attempt was delayed due to
NOTE:Cumulative counters are reset when the power supply is cycled.
The time between the last two writ es to the Control register, MEMOBUS/Modbus
address 0001H.
and unable to hold the new message.
and unable to hold the new message.
(Media Access Control/Physical Connection).
MAC/PHY.
reported by the MAC/PHY.
busy medium reported by the MAC/PHY.
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Doc Links Tab
The Doc links tab contains links to the option documentation on the Yaskawa website.
Figure 16: Doc Links Tab View
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Email Alerts Tab
The Email Alerts tab allows the user to configure four Email Fault/Alarm conditions. When the
condition is true, one email will be sent to the provided email address. Another email will not be sent
until the condition becomes false and then true again. A 30-second timer pr events emails from being
sent when conditions reoccur immediately after being removed. The timer helps limit the amount of
emails sent regarding the same intermittent condition and helps to reduce network traffic by reducing
emails about reoccurring errors.
Figure 17: Email Alerts Tab View
Procedure: Conditional Email Set-up
1.Define the condition that will trigger the email by selecting a monitor parameter, a comparator,
and a value. Set up comparator values for the range of values to check in the chosen condition.
If choosing only one condition and no OR or AND are needed, set the “OR/AND” drop-down
selection to “NotUsed”.
2.Enter the email address where the alert will be sent.
3.Enter the message that will appear in the email contents.
4.Enter the email subject.
5.Click the “Email Active” check box to enable the alert.
Clicking “Save to device” will save the entered information into the option memory.
Clicking “Cancel and reload” will cancel any pending edits and display the most recently saved
settings from the option board.
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Parameter Access Tab
The Parameter Access tab allows the user to re ad and write p arameters from the drive . Write access
is restricted until a valid password is entered.
Figure 18: Parameter Access Tab View
The MEMOBUS/Modbus address for the drive parameter being accessed must be entered in
hexadecimal. The number must begin with “0x” to signify hexadecimal.
Clicking “Read” will load and display the current value of the given MEMOBUS/Modbus Address.
Clicking “Set” will save the given value to the given MEMOBUS/Modbus address.
After a “Read” or “Set” command is given, Status will display “Waiting” while the action is being
carried out, then “Complete” is displayed when finished.
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Configuration Tab
The Configuration tab sets web page behavior parameters. Access is restricted unless a valid
password is entered.
Figure 19: Configuration Tab View
Security Login
Enter a valid password and click “Log in”. The button text will change to “Log out” and the status will
change to “Logged in”.
NOTE:The default security password is “yaskawa”.
This password can be changed in the “Change Password” section of the tab. Entering a valid
password allows access to the settings in the Configuration t ab, Email Alert s t ab, and th e Parameter
Access tab.
Change Password
To change the password, enter the new password in the “New Password:” and “Confirm Password:”
text boxes, and then click “Change password”. The Status display will change to “Idle,” then
“Changing Password,” and then “Password Changed”. If the passwords in the two text boxes do not
match, the Status will display “Passwords don’t match”.
Option Card
The values displayed in the various tabs are refreshed at the rate defined in the “Applet Refresh
Rate (ms)” text box. Enter values in the range of 1000 ms to 65535 ms (65.535 seconds).
Parameter Security can be enabled or disabled by clicking one of the radio buttons. When “Disabled”
is selected, no password is necessary and all functions in the web pages will be available. When
“Enabled” is selected, a valid password must be entered to edit email settings and to write
parameters.
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Email Settings
The “Email Server IP” text box must contain the IP address of the email server. The subnet address
is configured in drive parameters F07-05 through F07-08. The configured email alerts will use the
server at this address when sending emails.
Enter the email server port in the “Email Port” text box.
The value in the “’From’ Email Address” text box identifies the origin of the email alerts to the
recipient.
Click “Submit Email Parameters” to save the email settings to the option.
Click “Save Configuration Parameters to Flash” to save the entered values from this tab into non-
volatile memory . These values will then be remembered after cycling power.
General Settings
Click “Save Options Card Parameters” to save the Applet Refresh Rate and the Parameter Security
settings to the option.
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Custom Tab
The Custom tab displays a selection of quick setting parameters.
Figure 20: Custom Tab View
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10. Troubleshooting
Drive-Side Error Codes
Drive-side error codes appear on the drive digital operator. Causes of the errors and corrective
actions are listed in Table 30. For additional error codes that may appear on the drive digital
operator, refer to the drive’s Instruction Manual.
Faults
Both bUS (SI-EP3 option communication error) and EF0 (External fault input from the SI-EP3 option)
can appear as an alarm or as a fault. When a fault occurs, the digital operator ALM LED remains lit.
When an alarm occurs, the ALM LED flashes.
If communication stops while the drive is running, use the following questions as a guide to help
remedy the fault:
•Is the option properly installed?
•Is the communication line properly connected to the option? Is it loose?
•Is the controller program working? Has the controller/PLC CPU stopped?
•Did a momentary power loss interrupt communications?
Table 30: Fault Displays, Causes, and Possible Solutions
LED Operator DisplayFault Name
bUS
CausePossible Solution
Master controller (PLC) has stopped
communicating
Communication cable is not connected
properly
A data error occurred due to noise
Option is damaged
Option Communication Error.
The connection was lost after establishing initial
communication.
Only detected when the run command frequency reference is
assigned to the option (B03-01 = 3 or B03-02 = 3).
Check that power is supplied to the PLC
Check that PLC is not in program mode
Check for faulty wiring
Correct any wiring problems
Check the various options available to minimize the effects of
noise
Counteract noise in the control circuit, main circuit, and
ground wiring
If a magnetic contactor is identified as a source of noise,
install a surge absorber to the contactor coil
Make sure the cable used meets the PROFINET
requirements
Make sure the option ground wire is connected between
option FE terminal and the drive ground terminal connected to
earth ground
If there are no problems with the wiring and the error
continues to occur, replace the option
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LED Operator DisplayFault Name
EF0
CausePossible Solution
An external fault is being sent from the
upper controller (PLC)
Problem with the PLC program
LED Operator DisplayFault Name
oFA00
CausePossible Solution
Non-compatible option connected to the
drive
LED Operator DisplayFault Name
oFA01
External Fault Input from the option.
The alarm function for an external device has been triggered.
Remove the cause of the external fault
Reset the external fault input from the PLC device
Check the program used by the PLC and make the
appropriate corrections.
Option fault
Option is not properly connected.
Connect an option that is compatible with the drive.
Option Fault
Option is not properly connected.
CausePossible Solution
Problem with the connectors between
the drive and option
Turn the power off and check the connectors between the
drive and option.
LED Operator DisplayFault Name
Option self-diagnostics error.
oFA03
CausePossible Solution
Option hardware faultReplace the option.
LED Operator DisplayFault Name
Option flash write mode.
oFA04
CausePossible Solution
Option hardware faultReplace the option.
Option Fault
Option Fault
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LED Operator DisplayFault Name
oFA30 to oFA43
CausePossible Solution
Option hardware faultReplace the option.
LED Operator DisplayFault Name
oFb00
CausePossible Solution
Non-compatible option connected to the
drive.
LED Operator DisplayFault Name
oFb02
Option Fault (Port A)
Communication ID Error.
Option fault (CN5-B)
Non-compatible option is connected.
Connect the correct option to CN5-A.
Option fault (CN5-B).
Two of the same options are connected at the same time.
CausePossible Solution
Options AI-A3 or D1-A3 were
connected to the CN5-B port while an
option was connected to CN5-A.
LED Operator DisplayFault Name
oFc00
CausePossible Solution
Non-compatible option connected to the
drive.
LED Operator DisplayFault Name
oFc02
CausePossible Solution
Options AI-A3 or D1-A3 were
connected to the CN5-C port while an
option was connected to CN5-A.
Only one type of AI-A3 or DI-A3 option can be connected to
the drive.
The SI-EP3 option can only be connected to CN5-A.
Option Fault (CN5-C)
Non-compatible option is connected.
Connect the correct option to CN5-A.
Option Fault (CN5-C)
Two of the same options are connected simultaneously.
Only one of these options, AI-A3, DI-A3, or SI-XX, can be
connected to the drive at the same time. The SI-N3 must be
connected to CN5-A.
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Minor Faults and Alarms
LED Operator DisplayMinor Fault Name
CALL
CausePossible Solution
Communication wiring is faulty, there is
a short circuit, or improper connection
Programming error on the master side
Communication circuitry is damaged
Serial Communication Transmission Error
Communication has not yet been established.
Check for wiring errors:
Correct the wiring
Remove any ground shorts and reconnect loose
wires
Check communications at start-up and correct
programming errors.
Perform a self-diagnostics check
Replace the drive if the fault continues to occur.
Minor
Fault (H02-
XX = 10)
YES
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Option Fault Monitors U06-98 and U06-99
The option can declare error/warning conditions via drive monitor parameters on the drive digital
operator as shown in Table 31.
Table 31: Option Fault Monitor Descriptions
Fault Condition Fault Declared
No Faultn/a0No faults.
Force FaultEF03Network sent a message to force this node to the
Network Link
Down
Network Failure BUS ERROR1301Connection with PLC Timeout.
Default MAC
Address
No IP AddressNone1304No IP Address has been programmed into the
No Station
Name
Config ErrorNone1306Configuration error on power-up.
Init. FailureNone1307Initialize error on power-up.
Permanent
Communication
Loss
BUS ERROR1300No network link to option board.
Non1303Factory default MAC Address programmed into the
None1305No Station Name has been programmed into the
BUS ERROR1308Fatal error in MAC/PHY hardware, requires power
Status Value
(U06-98/U06-99)
Description
fault state.
option. Return for reprogramming.
option.
option.
cycle to recover.
Two drive monitor parameters, U06-98 and U06-99, assist in network troubleshooting:
•U06-98 displays the first declared fault since the last power cycle. U6-98 is only cleared upon
drive power-up.
•U06-99 displays the present option SI-EP3 status. U06-99 is cleared upon a network-issued
fault reset and upon power-up.
If another fault occurs while the original fault is still active, parameter U06-98 retains the original fault
value and U06-99 stores the new fault status value.
Option Compatibility
A limited number of options may be simultaneously connected to the drive depen ding on the type of
option. Refer to Table 32 for more information. More details can be found in the manual(s) for the
option(s) in question.
<1> When installed in CN5-A, the AI-A3 and DI-A3 options can be used to set the frequency reference or re place the
drive analog inputs with higher resolution. When installed in CN5-B or CN5-C, these options can only be used for
monitoring; their input levels will be displayed in U01-17 or U01-21 to U01-23.
<2> Use the CN5-C connector when connecting only one option to the drive; use both CN5-B and CN5-C when
connecting two options.
CN5-A1
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11. Specifications
ItemsSpecifications
ModelSI-EP3
Option Conformance Pa ssed PROFINET Conformance Class A
Connector TypeDual RJ45 8-pin Shielded Twisted Pair CAT5e cable
Physical Layer Type
IP Address SettingProgrammable from drive keypad or network