Magnavox 42MD459B/F7, SYLVANIA LD427SSX Schematic
LCD TV/BD
chassis FL9.5
SERVICE MANUAL
Contents
42” LD427SSX SYLVANIA Limited
42” LD427SSX SYLVANIA Limited
42” 42MD459B/F7 MAGNAVOX
42” 42MD459B/F7 MAGNAVOX
(Serial No. : DS1A**********)
(Serial No. : YA2A**********)
(Serial No. : DS1A**********)
(Serial No. : YA2A**********)
© 2009 Funai Electric Co., Ltd.
All rights reserved. No part of this manual may be reproduced, copied, transmitted, disseminated, transcribed,
downloaded or stored in any storage medium, in any form or for any purpose without the express prior written
consent of Funai. Furthermore, any unauthorized commercial distribution of this manual or any revision hereto
is strictly prohibited.
Information in this document is subject to change without notice. Funai reserves the right to change the content
herein without the obligation to notify any person or organization of such changes.
with the design is a registered trademark of Funai Electric Co., Ltd and may not be used in any way
without the express written consent of Funai. All other trademarks used herein remain the exclusive property of
their respective owners. Nothing contained in this manual should be construed as granting, by implication or
otherwise, any license or right to use any of the trademarks displayed herein. Misuse of any trademarks or any
other content in this manual is strictly prohibited. Funai shall aggressively enforce its intellectual property rights
to the fullest extent of the law.
A94H1UH/A94H0UH/A94H3UF/A94H2UF
090806
IMPORTANT SAFETY NOTICE
Proper service and repair is important to the safe, reliable operation of all
Funai Equipment. The service procedures recommended by Funai and
described in this service manual are effective methods of performing
service operations. Some of these service special tools should be used
when and as recommended.
It is important to note that this service manual contains various CAUTIONS
and NOTICES which should be carefully read in order to minimize the risk
of personal injury to service personnel. The possibility exists that improper
service methods may damage the equipment. It also is important to
understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE.
Funai could not possibly know, evaluate and advice the service trade of all
conceivable ways in which service might be done or of the possible
hazardous consequences of each way. Consequently, Funai has not
undertaken any such broad evaluation. Accordingly, a servicer who uses a
service procedure or tool which is not recommended by Funai must first
use all precautions thoroughly so that neither his safety nor the safe
operation of the equipment will be jeopardized by the service method
selected.
The LCD panel is manufactured to provide many years of useful life.
Occasionally a few non active pixels may appear as a tiny spec of col
This is not to be considered a defect in the LCD screen.
Manufactured under license from Dolby Laboratories.
Dolby and the double-D symbol are trademarks of Dolby Laboratories.
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Laser Beam Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
How to Initialize the LCD TV/BD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Block Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Schematic Diagrams / CBA and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
System Control Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1
Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1
Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1
Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-1
SPECIFICATIONS
< LCD TV Section >
< TUNER / NTSC >
ANT. Input ---------------------- 75 Ω Unbal., F type
Description Condition Unit Nominal Limit
1. AFT Pull-In Range --- MHz ±2.3 ±2.1
2. Synchronizing Sens.
TV.ch.4
CA.ch.31
CA.ch.87
dBµ
dBµ
dBµ
18
18
21
20
20
23
< TUNER / ATSC >
Description Condition Unit Nominal Limit
1. Received Freq. Range (-28dBm) --- kHz --- ±100
2. ATSC Dynamic Range (min / max)
ch.4
ch.10
ch.41
dBm
dBm
dBm
---
---
---
-76/0
-76/0
-76/+4
< LCD PANEL >
Description Condition Unit Nominal Limit
1. Native Pixel Resolution
2. Brightness (w / filter) --- cd/m
3. Viewing Angle
Horizontal
Verti cal
Horizontal
Verti cal
pixels
pixels
°
°
1920
1080
2
450 ---
-88 to 88
-88 to 88
---
---
---
---
< VIDEO >
Description Condition Unit Nominal Limit
1. Over Scan
2. Color Temperature
3. Resolution (composite video)
Horizontal
Verti cal
--x
y
Horizontal
Verti cal
%
%
°K 12000
line
line
5
5
0.272
0.278
400
350
5±3
5±3
--±3%
±3%
---
---
< AUDIO >
All items are measured across 8 Ω load at speaker output terminal with L.P.F.
Description Condition Unit Nominal Limit
1. Audio Output 10% Distortion
(ATSC 0 dBfs)
2. Audio Distortion (NTSC) 500mW: Lch/Rch % 0.5/0.5 2.0/2.0
3. Audio Freq. Response (NTSC)
Lch/Rch W 10.0/10.0 8.0/8.0
-
6dB: Lch
-
6dB: Rch
1-1 FL9.5SP
Hz
Hz
70 to 10 k
70 to 10 k
100 to 8 k
100 to 8 k
<BD Section>
< BD/DVD >
All items are measured Line Out.
Description Condition Unit Nominal Limit
1.
Horizontal Resolution (QVDB-1003 TIT.2 CHP.2)
--- Line 1000 800
2. Audio Distortion (LPCM 48 kHz, W/LPF)
(BLX-204 TIT.14)
3. Audio freq. response (LPCM 48 kHz)
(BLX-204 TIT.13, 16, 18)
4. Audio S/N (LPCM 48 kHz, W/LPF, A-WTD)
(BLX-204 TIT.14, 10)
Note: Nominal specifications represent the design specifications. All units should be able to approximate these.
Some will exceed and some may drop slightly below these specifications. Limit specifications represent
the absolute worst condition that still might be considered acceptable. In no case should a unit fail to meet
limit specifications.
L
R
L, 20 Hz
R, 20 Hz
L, 20 kHz
R, 20 kHz
L
R
% 0.03 0.07
dB 0 +4/-5
dB 85 75
1-2 FL9.5SP
LASER BEAM SAFETY PRECAUTIONS
This BD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming
from the pickup or allow it to strike against your
skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Drive Mechanism Assembly
Laser Beam Radiation
Laser Pickup
Turntable
Location: Top of LCD module.
2-1 LB7LBSP
IMPORTANT SAFETY PRECAUTIONS
Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical
codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally
important to implement the following precautions when a set is being serviced.
Safety Precautions for LCD TV
Circuit
1. Before returning an instrument to the
customer, always make a safety check of the
entire instrument, including, but not limited to, the
following items:
a. Be sure that no built-in protective devices are
defective and have been defeated during
servicing. (1) Protective shields are provided
on this chassis to protect both the technician
and the customer. Correctly replace all missing
protective shields, including any removed for
servicing convenience. (2) When reinstalling
the chassis and/or other assembly in the
cabinet, be sure to put back in place all
protective devices, including but not limited to,
nonmetallic control knobs, insulating
fishpapers, adjustment and compartment
covers/shields, and isolation resistor/capacitor
networks. Do not operate this instrument or
permit it to be operated without all
protective devices correctly installed and
functioning. Servicers who defeat safety
features or fail to perform safety checks
may be liable for any resulting damage.
b. Be sure that there are no cabinet openings
through which an adult or child might be able to
insert their fingers and contact a hazardous
voltage. Such openings include, but are not
limited to, (1) spacing between the Liquid
Crystal Panel and the cabinet mask, (2)
excessively wide cabinet ventilation slots, and
(3) an improperly fitted and/or incorrectly
secured cabinet back cover.
c. Antenna Cold Check - With the instrument AC
plug removed from any AC source, connect an
electrical jumper across the two AC plug
prongs. Place the instrument AC switch in the
on position. Connect one lead of an ohmmeter
to the AC plug prongs tied together and touch
the other ohmmeter lead in turn to each tuner
antenna input exposed terminal screw and, if
applicable, to the coaxial connector. If the
measured resistance is less than 1.0 megohm
or greater than 5.2 megohm, an abnormality
exists that must be corrected before the
instrument is returned to the customer. Repeat
this test with the instrument AC switch in the off
position.
d. Leakage Current Hot Check - With the
instrument completely reassembled, plug the
AC line cord directly into a 120 V AC outlet. (Do
not use an isolation transformer during this
test.) Use a leakage current tester or a
metering system that complies with American
National Standards Institute (ANSI) C101.1
Leakage Current for Appliances and
Underwriters Laboratories (UL) 1410, (50.7).
With the instrument AC switch first in the on
position and then in the off position, measure
from a known earth ground (metal water pipe,
conduit, etc.) to all exposed metal parts of the
instrument (antennas, handle brackets, metal
cabinet, screw heads, metallic overlays, control
shafts, etc.), especially any exposed metal
parts that offer an electrical return path to the
chassis. Any current measured must not
exceed 0.5 milli-ampere. Reverse the
instrument power cord plug in the outlet and
repeat the test.
READING SHOULD
NOT BE ABOVE 0.5 mA
LEAKAGE
DEVICE
BEING
TESTED
TEST ALL EXPOSED
METAL SURFACES
ALSO TEST WITH
PLUG REVERSED
USING AC
ADAPTER PLUG
AS REQUIRED
ANY MEASUREMENTS NOT WITHIN THE
LIMITS SPECIFIED HEREIN INDICATE A
POTENTIAL SHOCK HAZARD THAT MUST
BE ELIMINATED BEFORE RETURNING THE
INSTRUMENT TO THE CUSTOMER OR
BEFORE CONNECTING THE ANTENNA OR
ACCESSORIES.
2. Read and comply with all caution and safety-
related notes on or inside the receiver cabinet, on
the receiver chassis, or on the Liquid Crystal
Panel.
CURRENT
TESTER
+
EARTH
GROUND
_
3-1 LTVN_ISP
3. Design Alteration Warning - Do not alter or add
to the mechanical or electrical design of this TV
receiver. Design alterations and additions,
including, but not limited to circuit modifications
and the addition of items such as auxiliary audio
and/or video output connections, might alter the
safety characteristics of this receiver and create a
hazard to the user. Any design alterations or
additions will void the manufacturer's warranty and
may make you, the servicer, responsible for
personal injury or property damage resulting
therefrom.
4. Hot Chassis Warning a. Some TV receiver chassis are electrically
connected directly to one conductor of the AC
power cord and maybe safety-serviced without
an isolation transformer only if the AC power
plug is inserted so that the chassis is
connected to the ground side of the AC power
source. To confirm that the AC power plug is
inserted correctly, with an AC voltmeter,
measure between the chassis and a known
earth ground. If a voltage reading in excess of
1.0 V is obtained, remove and reinsert the AC
power plug in the opposite polarity and again
measure the voltage potential between the
chassis and a known earth ground.
b. Some TV receiver chassis normally have 85V
AC(RMS) between chassis and earth ground
regardless of the AC plug polarity. This chassis
can be safety-serviced only with an isolation
transformer inserted in the power line between
the receiver and the AC power source, for both
personnel and test equipment protection.
c. Some TV receiver chassis have a secondary
ground system in addition to the main chassis
ground. This secondary ground system is not
isolated from the AC power line. The two
ground systems are electrically separated by
insulation material that must not be defeated or
altered.
5. Observe original lead dress. Take extra care to
assure correct lead dress in the following areas: a.
near sharp edges, b. near thermally hot parts-be
sure that leads and components do not touch
thermally hot parts, c. the AC supply, d. high
voltage, and, e. antenna wiring. Always inspect in
all areas for pinched, out of place, or frayed wiring.
Check AC power cord for damage.
6. Components, parts, and/or wiring that appear to
have overheated or are otherwise damaged
should be replaced with components, parts, or
wiring that meet original specifications.
Additionally, determine the cause of overheating
and/or damage and, if necessary, take corrective
action to remove any potential safety hazard.
7. Product Safety Notice - Some electrical and
mechanical parts have special safety-related
characteristics which are often not evident from
visual inspection, nor can the protection they give
necessarily be obtained by replacing them with
components rated for higher voltage, wattage, etc.
Parts that have special safety characteristics are
identified by a # on schematics and in parts lists.
Use of a substitute replacement that does not
have the same safety characteristics as the
recommended replacement part might create
shock, fire, and/or other hazards. The product's
safety is under review continuously and new
instructions are issued whenever appropriate.
Prior to shipment from the factory, our products
are strictly inspected to confirm they comply with
the recognized product safety and electrical codes
of the countries in which they are to be sold.
However, in order to maintain such compliance, it
is equally important to implement the following
precautions when a set is being serviced.
3-2 LTVN_ISP
Precautions during Servicing
A. Parts identified by the # symbol are critical for
safety.
Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise
blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulators for transistors.
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before
soldering.
F. Observe that the wires do not contact heat
producing parts (heat sinks, oxide metal film
resistors, fusible resistors, etc.)
G. Check that replaced wires do not contact sharp
edged or pointed parts.
H. When a power cord has been replaced, check that
5~6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Use care that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
AC supply outlet.
L. When installing parts or assembling the cabinet
parts, be sure to use the proper screws and
tighten certainly.
3-3 LTVN_ISP
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and
wires have been returned to original positions. Afterwards, perform the following tests and confirm the specified
values in order to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between
soldered terminals, and between terminals and
surrounding metallic parts. (See Fig. 1)
Table 1: Ratings for selected area
Chassis or Secondary Conductor
Primary Circuit
AC Line Voltage Region
110 to 130 V
Note: This table is unofficial and for reference only. Be
sure to confirm the precise values.
U.S.A. or
Canada
Clearance
Distance (d), (d’)
≥ 3.2 mm
(0.126 inches)
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals,
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.) is
lower than or equal to the specified value in the table
below.
Measuring Method: (Power ON)
Insert load Z between B (earth ground, power cord plug
prongs) and exposed accessible parts. Use an AC
voltmeter to measure across both terminals of load Z.
See Fig. 2 and following table.
d' d
Fig. 1
Exposed Accessible Part
Z
AC Voltmeter
(High Impedance)
Earth Ground
B
Power Cord Plug Prongs
Fig. 2
Table 2: Leakage current ratings for selected areas
AC Line Voltage Region Load Z Leakage Current (i) Earth Ground (B) to:
110 to 130 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
U.S.A. or
Canada
0.15 µF CAP. & 1.5 kΩ
RES. Connected in parallel
3-4 LTVN_ISP
i ≤ 0.5 mA rms
Exposed accessible
parts
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is
indicated as shown.
Top View
Out
2. For other ICs, pin 1 and every fifth pin are
indicated as shown.
Pin 1
3. The 1st pin of every male connector is indicated as
shown.
Input
In
Bottom View
5
10
Pb (Lead) Free Solder
Pb free mark will be found on PCBs which use Pb
free solder. (Refer to figure.) For PCBs with Pb free
mark, be sure to use Pb free solder. For PCBs
without Pb free mark, use standard solder.
Pb free mark
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC
(about 5 to 6 seconds). (Fig. S-1-1)
Pin 1
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible
Foil Connector) cable, be sure to first disconnect
the AC cord.
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an
angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
Fig. S-1-1
2. Remove the flat pack-IC with tweezers while
applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
4-1 TVDVDN_SN
around the flat pack-IC to protect other parts from
damage. (Fig. S-1-2)
3. The flat pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or the solder lands under the IC when
removing it.
Hot-air
Flat Pack-IC
Desoldering
CBA
Machine
With Soldering Iron:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
Masking
Tape
Tweezers
Flat Pack-IC
Fig. S-1-2
2. Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)
Sharp
Pin
Fine Tip
Soldering Iron
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Fig. S-1-4
4-2 TVDVDN_SN
With Iron Wire:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA
contact pads as shown in Fig. S-1-5.
4. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
5. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
taken to ensure that the flat pack-IC is not
being held by glue. When the flat pack-IC is
removed from the CBA, handle it gently
because it may be damaged if force is applied.
Hot Air Blower
2. Installation
1. Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA
so you can install a replacement flat pack-IC more
easily.
2. The “●” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the
pin 1 on the PCB when positioning for installation.
Then presolder the four corners of the flat pack-IC.
(See Fig. S-1-8.)
3. Solder all pins of the flat pack-IC. Be sure that
none of the pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
To Solid
Mounting Point
CBA
Tweezers
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip
Soldering Iron
Flat Pack-IC
or
Presolder
Flat Pack-IC
CBA
Fig. S-1-8
Fig. S-1-6
4-3 TVDVDN_SN
Instructions for Handling Semiconductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by
electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1 MΩ) that is
properly grounded to remove any static electricity that
may be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
with proper grounding (1 MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding
band, be careful to avoid contacting semi-conductors
with your clothing.
<Incorrect>
<Correct>
1MΩ
CBA
Grounding Band
1MΩ
CBA
Conductive Sheet or
Copper Plate
4-4 TVDVDN_SN
CABINET DISASSEMBLY INSTRUCTIONS
[LD427SSX (Serial No. : DS1A**********),
42MD459B/F7 (Serial No. : DS1A**********)]
1. Disassembly Flowchart
This flowchart indicates the disassembly steps for the
cabinet parts, and the CBA in order to gain access to
item(s) to be serviced. When reassembling, follow the
steps in reverse order. Bend, route and dress the
cables as they were.
[1] Stand
Assembly
[24] Junction
CBA
[3] EMI Shield
[4] BD Loader
Shield
[5] SD CBA
[6] BD Main CBA
& BD Mechanism
Assembly
[7] BD Loader
Retainer
[8] BD Power
CBA
[9] Motor DC Fan
[2] Rear Cabinet
[11] Jack Holder
(D)
[12] Digital Main
CBA Unit
[13] Jack Holder
(A)
[14] Jack Power
CBA
[17] PCB Holder
[19] AC Inlet
Holder
[20] Speaker
Box(es) [B]
[25] Function
CBA
[15] Inverter
Power CBA
[16] Wall Mount
Bracket
2. Disassembly Method
Removal
Step/
Loc.
No.
[1]
[2]
Part
Stand
Assembly
Rear
Cabinet
Fig.
[3] EMI Shield D2 4(S-6) ---
BD Loader
[4]
Shield
[5] SD CBA
BD Main
CBA & BD
[6]
Mechanism
Assembly
BD Loader
[7]
Retainer
BD Power
[8]
CBA
Motor DC
[9]
Fan
BD Loader
[10]
Holder
Remove/*Unhook/
Unlock/Release/
No.
Unplug/Unclamp/
Desolder
D1 4(S-1), 4(S-2) ---
D1 11(S-3), 2(S-4), (S-5) ---
4(S-7), 6(S-8),
D2
*CN2401, *CN2402,
D6
HDMI Cable
D2D62(S-9), *CN2801, SD
Card
2(S-10), (S-11),
D2
4(S-12), 4(S-13),
D6
*CN501, *CN6001,
*CN7101
D2 --------------- ---
D2
5(S-14), *CN2501 ---
D6
D2 2(S-15) ---
D2 --------------- ---
Note
---
---
1
[10] BD Loader
Holder
[18] BD Loader
Bracket
[21] Speaker(s)
[26] IR Sensor
CBA
[22] Stand
Bracket
[23] LCD Module
Assembly
[27] Front
Cabinet
Jack
[11]
Holder(D)
D3 (S-16) ---
6(S-17), 4(S-18),
Digital Main
[12]
CBA UnitD3D6
*CN201, *CN202,
*CN903, *CN3901,
HDMI Cable, Shield
---
Box
Jack
[13]
Holder(A)
Jack Power
[14]
CBA
Inverter
[15]
Power CBAD3D6
Wall Mount
[16]
Bracket
D3 (S-19) ---
6(S-20), *CN203,
D3
*CN801, *CN802,
D6
*CN902, *CN1501
8(S-21), *CN1601,
*CN1803, *CN1804
---
---
D4 4(S-22) ---
5-1 FL9.5-1DC
Removal
Step/
Loc.
No.
[17] PCB Holder D4 4(S-23) ---
[18]
[19]
[20]
[21] Speaker(s) D4 Speaker Box(es) [F] ---
Part
BD Loader
Bracket
AC Inlet
Holder
Speaker
Box(es) [B]
Remove/*Unhook/
Fig.
No.
D4 6(S-24), 2(S-25) ---
D4 2(S-26) ---
D4 4(S-27), 10(S-28) ---
Unlock/Release/
Unplug/Unclamp/
Desolder
Note
Stand
[22]
Bracket
LCD
[23]
Module
Assembly
Junction
[24]
CBA
Function
[25]
CBA
IR Sensor
[26]
CBA
Front
[27]
Cabinet
↓
(1)
Note:
(1) Order of steps in procedure. When reassembling,
follow the steps in reverse order. These numbers
are also used as the Identification (location) No. of
parts in figures.
(2) Parts to be removed or installed.
(3) Fig. No. showing procedure of part location
(4) Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
P = Spring, L = Locking Tab, S = Screw,
H = Hex Screw, CN = Connector
* = Unhook, Unlock, Release, Unplug, or Desolder
e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
(5) Refer to the following "Reference Notes in the
Ta bl e ."
↓
(2)
2(S-29), 2(S-30),
D4
4(S-31), 2(S-32)
D5 6(S-33) ---
D5
Desolder ---
D6
D5
*WH1301B ---
D6
D5
--------------- ---
D6
D5 --------------- ---
↓
(3)
↓
(4)
---
(5)
↓
Reference Notes
1. The BD Main CBA & BD Mechanism Assembly
is adjusted as a unit at factory. Therefore, do
not disassemble it. Replace the BD Main CBA
& BD Mechanism Assembly as a unit.
5-2 FL9.5-1DC
(S-3)
[2] Rear Cabinet
(S-3)
[1] Stand Assembly
(S-1)
(S-2)
(S-3)
(S-5)
(S-4)
(S-3)
Fig. D1
5-3 FL9.5-1DC
(S-8)
[4] BD Loader Shield
[5] SD CBA
(S-9)
(S-8)
SD Card
(S-12)
[6] BD Main CBA &
BD Mechanism Assembly
[9] Motor DC Fan
[7] BD Loader Retainer
(S-10)
(S-13)
(S-6)
[3] EMI Shield
HDMI Cable
(S-14)
(S-15)
[10] BD Loader Holder
(S-14)
[8] BD
Power CBA
(S-11)
(S-7)
Fig. D2
5-4 FL9.5-1DC
[14] Jack Power CBA
[15] Inverter
Power CBA
(S-21)
(S-20)
(S-21)
(S-18)
HDMI Cable
(S-20)
(S-19)
[13] Jack Holder(A)
[12] Digital Main
CBA Unit
Shield Box
[11] Jack Holder(D)
(S-16)
(S-17)
Fig. D3
5-5 FL9.5-1DC
[20] Speaker
Box [B]
[21] Speaker
(S-29)
(S-28)
[17] PCB Holder
Speaker
Box [F]
(S-27)
(S-23)
[21] Speaker
(S-29)
(S-28)
(S-32)
[20] Speaker
Box [B]
Speaker
Box [F]
(S-27)
(S-31)
(S-30)
(S-30)
(S-32)
(S-25)
(S-31)
[19] AC Inlet
Holder
(S-26)
(S-25)
[22] Stand
Bracket
(S-22)
[18] BD Loader
Bracket
[16] Wall Mount Bracket
(S-24)
Fig. D4
5-6 FL9.5-1DC
[27] Front Cabinet
[25] Function CBA
[26] IR Sensor
CBA
[24] Junction
(S-33)
CBA
[23] LCD Module
Assembly
(S-33)
Fig. D5
5-7 FL9.5-1DC
3. TV Cable Wiring Diagram
Function
CBA
Inverter Power CBA
CN1901
CN1902
CN1601
CN1803
CN1804
To LCD Module
Assembly
CN1802
CN1501
*1 This part is directly soldered
on CBA.
Jack Power CBA
CN902
*1
CN601
CN801
CN802
CN203 CN202 CN201
CN903
CN2402
CN2102
*1
WH1301B
CN2401
CN2501
CN2103
CN2101
To AC Inlet
IR Sensor CBA
*1 *1 *1
WH1301A
WH1302B
BD Power CBA
To Fa n
CN7101
To Speaker
Junction
CBA
CN1302WH1302A
SD Card Slot
CN6001
CN501
SD CBA
CN2803
CN7601
JK7501
CN3702
CN3901
JK3804
CN4001
CN3701
Digital Main CBA Unit
To LCD Module
Assembly
CN2801
HDMI Cable
BD Main CBA
5-8 FL9.5-1DC
Fig. D6
4. How to Eject Manually
Note: When rotating the gear, be careful not to damage the gear.
1. Remove the BD Main CBA & BD Mechanism Assembly, as shown in Fig. D2.
2. Remove the 4 connectors (CN101, CN601, CN602, CN603) & the 11 screws.
3. Remove the BD Main CBA & Loader cover.
4. Rotate the gear in the direction of the arrow as shown below.
5. Remove a disc.
View for A
BD Main CBA
Loader Cover
A
Rotate this gear in
the direction of the arrow
5-9 FL9.5-1DC
CABINET DISASSEMBLY INSTRUCTIONS
[LD427SSX (Serial No. : YA2A**********),
42MD459B/F7 (Serial No. : YA2A**********)]
1. Disassembly Flowchart
This flowchart indicates the disassembly steps for the
cabinet parts, and the CBA in order to gain access to
item(s) to be serviced. When reassembling, follow the
steps in reverse order. Bend, route and dress the
cables as they were.
[1] Stand Base
Assembly
[3] Stand Sub
Cover
[27] Function
CBA
[17] Inverter
Power CBA
[18] Wall Mount
Bracket
[26] Junction
CBA
[5] EMI Shield
[6] BD Loader
Shield
[7] SD CBA
[8] BD Main CBA
& BD Mechanism
Assembly
[9] BD Loader
Retainer
[10] BD Power
CBA
[11] Motor DC
Fan
[12] BD Loader
Holder
[20] BD Loader
Bracket
[2] Stand Hinge
[4] Rear Cabinet
Assembly
[13] Jack Holder
(D)
[14] Digital Main
CBA Unit
[15] Jack Holder
(A)
[16] Jack Power
CBA
[19] PCB Holder
[21] AC Inlet
Holder
[22] Speaker
Box(es) [B]
[23] Speaker(s)
[28] IR Sensor
CBA
[24] Stand
Bracket
[25] LCD Module
Assembly
[29] Front Cabinet
Assembly
2. Disassembly Method
Removal
Step/
Loc.
No.
[1]
[2]
[3]
Part
Stand Base
Assembly
Stand
Hinge
Stand Sub
Cover
Fig.
Rear
[4]
Cabinet
Assembly
[5] EMI Shield D2 4(S-6) ---
BD Loader
[6]
Shield
[7] SD CBA
BD Main
CBA & BD
[8]
Mechanism
Assembly
BD Loader
[9]
Retainer
BD Power
[10]
CBA
Motor DC
[11]
Fan
BD Loader
[12]
Holder
Jack
[13]
Holder(D)
Digital Main
[14]
CBA UnitD3D6
Jack
[15]
Holder(A)
Remove/*Unhook/
Unlock/Release/
No.
Unplug/Unclamp/
Desolder
D1 4(S-1) ---
D1 4(S-2a) ---
D1 2(S-2b) ---
D1 11(S-3), 2(S-4), (S-5) ---
4(S-7), 6(S-8),
D2
*CN2401, *CN2402,
D6
HDMI Cable
D2D62(S-9), *CN2801, SD
Card
2(S-10), (S-11),
D2
4(S-12), 4(S-13),
D6
*CN501, *CN6001,
*CN7101
D2 --------------- ---
D2
5(S-14), *CN2501 ---
D6
D2 2(S-15) ---
D2 --------------- ---
D3 (S-16) ---
6(S-17), 4(S-18),
*CN201, *CN202,
*CN903, *CN3901,
HDMI Cable, Shield
Box
D3 (S-19) ---
Note
---
---
1
---
5-10 FL9.5-2DC
Removal
Step/
Loc.
No.
[16]
[17]
[18]
[19] PCB Holder D4 4(S-23) ---
[20]
[21]
[22]
[23] Speaker(s) D4 Speaker Box(es) [F] ---
Part
Jack Power
CBA
Inverter
Power CBAD3D6
Wall Mount
Bracket
BD Loader
Bracket
AC Inlet
Holder
Speaker
Box(es) [B]
Remove/*Unhook/
Fig.
No.
D3
D6
D4 4(S-22) ---
D4 6(S-24), 2(S-25) ---
D4 2(S-26) ---
D4 4(S-27), 10(S-28) ---
Unlock/Release/
Unplug/Unclamp/
Desolder
6(S-20), *CN203,
*CN801, *CN802,
*CN902, *CN1501
8(S-21), *CN1601,
*CN1803, *CN1804
Note
---
---
e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
(5) Refer to the following "Reference Notes in the
Ta bl e ."
Reference Notes
1. The BD Main CBA & BD Mechanism Assembly
is adjusted as a unit at factory. Therefore, do
not disassemble it. Replace the BD Main CBA
& BD Mechanism Assembly as a unit.
Stand
[24]
Bracket
LCD
[25]
Module
Assembly
Junction
[26]
CBA
Function
[27]
CBA
IR Sensor
[28]
CBA
Front
[29]
Cabinet
Assembly
↓
(1)
Note:
(1) Order of steps in procedure. When reassembling,
follow the steps in reverse order. These numbers
are also used as the Identification (location) No. of
parts in figures.
(2) Parts to be removed or installed.
(3) Fig. No. showing procedure of part location
(4) Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
P = Spring, L = Locking Tab, S = Screw,
H = Hex Screw, CN = Connector
* = Unhook, Unlock, Release, Unplug, or Desolder
↓
(2)
2(S-29), 2(S-30),
D4
4(S-31), 2(S-32)
D5 6(S-33) ---
D5
Desolder ---
D6
D5
*WH1301B ---
D6
D5
--------------- ---
D6
D5 --------------- ---
↓
(3)
↓
(4)
---
(5)
↓
5-11 FL9.5-2DC
(S-3)
[4] Rear Cabinet
Assembly
(S-3)
[1] Stand Base
Assembly
(S-1)
(S-5)
(S-4)
(S-3)
(S-2a)
[2] Stand Hinge
[3] Stand Sub Cover
(S-2b)
(S-3)
Fig. D1
5-12 FL9.5-2DC
(S-8)
[6] BD Loader Shield
[7] SD CBA
(S-9)
(S-8)
SD Card
(S-12)
[8] BD Main CBA &
BD Mechanism Assembly
[11] Motor DC Fan
[9] BD Loader Retainer
(S-10)
(S-13)
(S-6)
[5] EMI Shield
HDMI Cable
(S-14)
(S-15)
[12] BD Loader Holder
(S-14)
[10] BD
Power CBA
(S-11)
(S-7)
Fig. D2
5-13 FL9.5-2DC
[16] Jack Power CBA
[17] Inverter
Power CBA
(S-21)
(S-20)
(S-21)
(S-18)
HDMI Cable
(S-20)
(S-19)
[15] Jack Holder(A)
[14] Digital Main
CBA Unit
Shield Box
[13] Jack Holder(D)
(S-16)
(S-17)
Fig. D3
5-14 FL9.5-2DC
[22] Speaker
Box [B]
[23] Speaker
(S-29)
(S-28)
[19] PCB Holder
Speaker
Box [F]
(S-27)
(S-23)
[23] Speaker
(S-29)
(S-28)
(S-32)
[22] Speaker
Box [B]
Speaker
Box [F]
(S-27)
(S-31)
(S-30)
(S-30)
(S-32)
(S-25)
(S-31)
[21] AC Inlet
Holder
(S-26)
(S-25)
[24] Stand
Bracket
(S-22)
[20] BD Loader
Bracket
[18] Wall Mount Bracket
(S-24)
Fig. D4
5-15 FL9.5-2DC
[29] Front Cabinet Assembly
[27] Function CBA
[28] IR Sensor
CBA
[26] Junction
(S-33)
CBA
[25] LCD Module
Assembly
(S-33)
Fig. D5
5-16 FL9.5-2DC
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