Magliner TRAYLESS BOTTLED WATER HAND TRUCKS User Manual

Assembly Instructions

Trayless Four Bottle

Water Hand Truck

Table of Contents:

Nose, Wheel Brackets, Axle

Assembly .................................... 2-3

Handle, Rear Brace, Support Loop

Brace Assembly ............................. 4

Wheel Assembly ........................... 5

*NOTE: Load and unload in the horizontal position only - Do
not stand the truck in the upright position when loaded with
water bottles.

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Magline, Inc., 1205 West Cedar Street, Standish, MI 48658 • [phone] • [phone]

1

ASSEMBLE THE NOSE, WHEEL BRACKETS AND AXLE TO THE FRAME - 8" WHEELS ONLY

Item Description Qty. Part No.

A Nose plate assembly 1 301482
B Frame 1 3014680
C Roll pin for axle 2 190104
D Axle - 18" long (815 wheels use 22100 axle) 1 22101
E Shaft collar - 5/8" ID 2 83051

F Rear support brace 1 301475
G RH wheel bracket 1 210100
H LH wheel bracket 1 210101

I Hex head cap screw - 5/16"-18 x 1-1/4" long 4 80012

J Hex lock nut - 5/16"-18 4 80676

Use a workbench or table of convenient height and place all components in view and within reach.

1. Assemble hand truck frame, nose assembly and RH wheel bracket.
a. Slide the frame (B) down and over the RH and LH nose mounting brackets on the nose plate assembly

(A), temporarily inserting one 5/16"-18 x 1-1/4" long hex head screw (I) through the upper hole of the LH nose
mounting bracket and the upper frame mounting hole.

b. Position and attach the RH wheel bracket (G) to the outside of the frame leg, aligning the mounting holes with the

frame and RH nose mounting bracket holes. Insert two 5/16"-18 x 1-1/4" long hex head screws (I) through the
wheel bracket mounting holes and thread on one 5/16"-18 hex lock nut (J) (see Figure 1). NOTE: Do not tighten
securely at this time.

2. Install roll pin and shaft collars.
a. Install the first roll pin (C) in the axle (D), tapping lightly with hammer to center the pin on the axle (see Figure 2).
b. Slide one shaft collar (E) onto the axle (D). Next slide on the rear support brace (F) followed by the second shaft

collar (E) (see Figure 2). Do not tighten the shaft collars against the axle at this time.

3. Assemble LH wheel bracket to hand truck frame.
a. Insert the axle (D) (the end with the roll pin in place) through the lower axle hole in the RH wheel bracket (G)

(labeled x on Figure 1). NOTE: Rotate axle until roll pin "locks" into position in the wheel bracket.

b. Position and attach the LH wheel bracket (H), sliding it over the axle to the outside of the frame leg. Insert one

5/16"-18 x 1-1/4" long hex head screw (I) through the bottom mounting hole of the wheel bracket, frame and nose
mounting bracket; then thread on one 5/16"-18 hex lock nut (J). Remove the upper 5/16"-18 x 1-1/4" long screw
and re-install through the upper mounting hole of the wheel bracket; thread on one 5/16"-18 hex lock nut (see
Figure 1). NOTE: Do not tighten securely at this time.

4. Install the other roll pin (C), tapping lightly with hammer to center.

TOOLS REQUIRED

• 1/2” DEEP WELL SOCKET

AND RATCHET

• 7/16” DEEP WELL SOCKET

AND RATCHET

• 5/32 ALLEN WRENCH

• #2 PHILLIPS SCREWDRIVER

• HAMMER

• PLIERS

F

H

E

B

D

C

E

F

x

I

J

G

I

C

E

E

D

A

Figure 2

Figure 1

2