Magliner COOLIFT User Manual

Owner’s Manual

CooLift

®

IMPORTANT: Read entire manual before operating

Serial #: _________________________________

Date of Purchase: ________________________

1-800-MAGLINE (624-5463) Page 1 www.magliner.com

CooLift

Warranty

Magliner products have a one (1) year warranty (unless otherwise specied) from the date of

purchase against defects in workmanship or material. Any part or component, except items covered
by warranties of other manufacturers, returned to the factory or service center freight prepaid
by the owner, found upon examination by Magline, Inc. to be defective or the result of improper
workmanship by the factory will be repaired or replaced without charge and returned to the owner
freight prepaid by Magline, Inc.

®

Alterations of Magliner products void any warranty or liability on the part of Magline, Inc. Magline,
Inc. does not guarantee product capacity if alterations are made.

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CooLift

Table of Contents

Introduction, Safety Instructions ...........................................................................................................4

Operating Labels ...................................................................................................................................5

General Specications ..........................................................................................................................6

CooLift Pallets .......................................................................................................................................7

Controls -- General Operation ..........................................................................................................8-11

Battery Instructions ........................................................................................................................ 12-14

Manual Operation ...............................................................................................................................15

Troubleshooting ............................................................................................................................. 16-17

Replacement Parts List ................................................................................................................. 18-20

Inspection / Maintenance Checklist................................................................................................ 21-27

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CooLift

Thank you for purchasing the Magliner CooLift! If you have any questions regarding your new

Magliner product please call our customer service department at 1-800-MAGLINE (624-5463) or
[phone]. Please read this manual thoroughly to become familiar with the safe operation and
maintenance of your new Magliner CooLift.

General Safety Instructions

• Carefully read this entire manual before using your Magliner CooLift.

• Keep hands and feet away from all moving parts.

• Always stand clear of lifting platform area when operating.

• Do not attempt to use the Magliner CooLift on a truck ramp.

• Engage the holding brake whenever in a stopped position.

• Keep the Magliner CooLift in an upright position at all times.

• Do not utilize Magliner CooLift as a lifting device for anything other than a CooLift pallet.

• Do not use the Magliner CooLift to transport people.

• A routine check of the CooLift should be performed daily that includes, but not limited to:

checking for any leaks in the hydraulic or brake system; making sure the containment strap
functions correctly; making sure the lift deck raises and lowers smoothly without excessive
slowing or shuddering; checking the brake system to ensure proper slowing, stopping, and
holding functions.

• Always use the containment strap when moving loads with the Magliner CooLift.

• When transporting a load, always use the handles provided at the user end of the CooLift

in order to provide quick access to the braking system should immediate stopping be
required.

• Operator should be positioned uphill from CooLift when descending on natural grades,

sloping or uneven surfaces.

• Use hand brake to control speed.

• Avoid making sharp turns.

• Always use a Magliner battery charger to charge your battery.

• Do not exceed the pallet capacity limit.

• Brake and hydraulic uids are a slip hazard on any ooring surface; if a leak occurs it

should be cleaned up immediately and completely.

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Please follow the reminder labels found on your CooLift unit.

CooLift

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CooLift® Capacity:

1,200 lbs. with 43" CooLift

1,350 lbs. with 48” CooLift® pallet
1,500 lbs. with 53" CooLift® pallet

WARNING

Always stand clear

of lifting platform

area

when operating

NO FORK

pallet

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1-800-MAGLINE (624-5463)

www.magliner.com

U.S. Patent No. 8,282,111

WARNING

Keep hands and feet

clear of lifting platform

Safety Instructions

• Read and understand operating instructions
before using

• Always inspect CooLift and pallets for damage
before using. Do not use if there are signs of
damage, improper maintenance or load shift

• Do not exceed capacity limit

• NO RIDING — Riding on the CooLift could cause

serious injury

• DO NOT USE ON TRUCK RAMPS

• Use caution on natural grades; operator should

be positioned uphill from cart when descending,
use brake to control speed, no sharp turns

• Always apply holding brake and lower lift before
unloading pallet or leaving CooLift unattended

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CooLift

General Specications CTA43 CTA48 CTA53
Corresponding pallet size 43 inch 48 inch 53 inch
Capacity 1,200 lbs 1,350 lbs 1,500 lbs
Weight without battery 193 lbs 193 lbs 185 lbs
Weight with battery 221 lbs 221 lbs 213 lbs
Overall height 62 inches 62 inches 62 inches
Overall width 19 inches 19 inches 19 inches
Overall depth 60 inches 60 inches 60 inches
Operating temperature* -20 to 120°F -20 to 120°F -20 to 120°F

*NOTE: When the outside temperature is below 30°F the CooLift should not be left inside the truck
overnight and should never be left inside a freezer or a cooler for extended periods of time. Extended
exposure to subfreezing temperatures will adversely affect CooLift performance and increase cycle
time.

Battery Specications

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Weight 28 lbs (battery box with battery cells)
Voltage 24v (two 12v battery cells)
Battery cells Sealed lead acid - maintenance free

Fluid Specications

Brake uid DOT 3 or DOT 4
Hydraulic uid MIL-PRF-5606

CTA43

CooLift with
bulk head

CTA48

CooLift with
bulk head

CTA53

CooLift without
bulk head

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CooLift

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Pallets

General Pallet Information:

• Always load within capacity limit.

• Always load within pallet footprint; do not allow load to hang over pallet.

• CAUTION: When using any multiple load handling system (such as a triple-double) to move
the CooLift pallets, do not spread the forks while underneath pallet as it may result in pallet
failure.

• Store in upright position in cool, dry location.

• Do not drop.

• Do not stand upon.

• Wash with mild soap and water.

• Do not use if damaged.

• Make sure to interlock empty pallets when stacking.

• Only stack pallets when empty.

• Do not make modications.

• Secure load before transporting.

• Use for intended purpose only.

Sizes Capacity Part Number
43” pallet 1,200 309185
48” pallet 1,350 309186
53” pallet 1,500 309187

Non-skid deck
surface

Ergonomically placed hand
holes for easy carrying

Pallet design allows
for any size pallet to
stack on top of any
other size pallet.

Buttons for attaching beginning of
stretch wrap

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CooLift

User Controls

A) Main Power Switch – provides power to hydraulic unit for raising and lowering the deck.
B) Circuit Breaker – helps to protect the components should an electrical short or overload occur.
C) Charging Port – for charging the CooLift battery with an approved Magliner AC charger.
D) Deck Positioning Switch (up/down) – used to raise and lower the lift deck.
E) Brake Lever – used for slowing and stopping the momentum of the CooLift.
F) Holding Brake Latch – used to keep the CooLift from rolling inadvertently – Always engage

holding brake whenever CooLift is unattended.

G) Cord Storage Brackets – holds the AC built-in battery charger input cord when not in use.
H) Containment Strap – should be used to secure loads during transport.
I) Operator Handles – foam cushioned, ergonomic handles for lift control.
J) Manual Pump Handle – handle and storage bracket when not in use.
K) Manual Pump Handle Slot – for attaching manual pump handle in the event power is unavailable.

General Operation of the Magliner CooLift

Storage and Limited Use of Holding Brake

1) Engage the holding brake whenever leaving the CooLift unattended.

2) Pallets on the Magliner CooLift should always be in the down position when not moving.

3) Keep hands, feet and all items clear of the moving parts of the CooLift.

4) Never place hands or feet under a loaded elevated pallet.

5) The holding brake is intended to be used for limited periods of time only.

6) Store the CooLift on a hard level surface.

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B

A

C

G

G

E F

D

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CooLift

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I

K

H

J

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