Magikitchn RMB-672 Service Manual

GAS BROILER
INSTALLATION – OPERATION - MAINTENANCE
MAGIKITCH’N
P.O. BOX 501
CONCORD NH 03302-0501
509 ROUTE 3A
BOW NH 03304
MAGIKITCHN
603-225-6684
A MAYTAG COMPANY
180 Penn Am Drive Quakertown, Pennsylvania 18951-2435 USA
FAX 603-225-8497
www.pitco.com
Telephone 800-441-1492 Fax: (215) 538-3644
WEBSITE: WWW. M AGI KI TCH N .C O M
PN 31-01-10374
© 2000MagiKitchn
L25-001 REV 2 (05/11)
NOTICE:
THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE ODOR OF GAS IS DETECTED ARE TO BE POSTED IN A PROMINENT LOCATION. THESE INSTRUCTIONS SHALL BE OBTAINED FROM THE LOCAL GAS SUPPLIER.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY
OF THIS OR ANY OTHER APPLIANCE !
KEEP AREA AROUND APPLIANCES FREE AND CLEAR FROM
COMBUSTIBLES.
FOR INSTALLATION IN NONCOMBUSTIBLE LOCATIONS ONLY
WARNING: Improper installation, adjustment, alteration,
service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
For installation or maintenance, contact your local dealer or authorized service agent. Installation or service by other than MagiKitch’n authorized service agencies or personnel may void warranty coverage. Call Pitco Frialator Technical Support at 800-258-3708 who will put you in touch with the proper local service organization or make service arrangements for you.
L25-001 REV 2 (05/11)
Table of Contents
1. Installation
2. Gas Hook Up
3. Gas Settings
4. Lighting Instructions
5. Initial Set Up
6. Cleaning and Maintenance
7. Important Instructions Recap
8. Parts Illustration
9. Parts List
10. Warranty
L25-001 REV 2 (05/11)
1. INSTALLATION
Units are to be installed in non-combustible loca tions only to utilize a 0” minimum clearance to
non-combustible construction. Not approved for installations in combustible constructions. This
installation must conform to local codes. In the absence of local codes, the installation
must conform with the National Fuel Gas Code, ANSI Z223.1; Natural Gas Installation
Code, CAN/CGA-B149.1; or Propane Installation Code, CAN/CGA-B149.2 as applicable.
The appliance and its individual shutoff valv e must be disconnected from the gas supply
piping system during any pressure testing of that system at te st pressures in excess of ½ psi (3.45 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual
manual shutoff valve during any pressure test ing of the gas supply piping system at test pressures equal to or less than ½ psi (3.45 kPa).
A. Uncrate unit and put into place. The hitch pi ns securing burners must be removed. This will
permit the burners to be readily removed for weekly inspection, cleaning and future service.
B. FOR INSTALLATION ON LEGS: A set of 6” legs is packed in the top se ction of the broiler
(unless unit is specifically ordered without). A threaded receptac le is located near each corner
base of the machine. Each leg has a similar ma ting thread. Raise unit sufficiently to allow legs
to be screwed tightly into receptacles. Level the unit by adjusting bottom feet of legs. Unit must
be level to perform properly.FOR INSTALLATION WITH CASTERS: This installation shall be
made with a connector that co mplies with the Standard for Connectors for Movable Gas
Appliances, ANSI Z21.69, or Connectors for Moveable Gas Appliances, CAN/CGA-6.16,
and with a quick-disconnect device that complies with the Standard for Quick-Disconnect
Devices for Use With Gas Fuel, ANSI Z21.41, or Quick-Disconnect Devices for Use With
Gas Fuel, CAN1-6.9.
Provide an adequate means of restraint wit hout depending on the gas connector, the quick-
disconnect device or its associated piping to limit the appliance movement.
The restraint (i.e. heavy gauge chain or c able) should be 1000# test load and should be
attached to the building structure by some subs tantial means, such as the use of anchor bolts
into concrete, or lag screws into studs in wooden structures. The opposite end of the restraint
should be affixed solidly to the base of the uni t at the back where it will not become pulled out
or cause damage to the appliance.
If disconnection of this restraint becomes necessary at any time, make sure it is reinstalled after
the unit is placed in its original position and before the unit is placed in operation.
CAUTION !
Only two of the four casters supplied have brak es. Be sure to install the two casters with
brakes at the front of the unit. NOTE: Front brakes should be locked before unit is placed in
operation.
C. COUNTER MODELS: All counter equipment is to be sealed to the counter to comply with
applicable sanitation standards. A bead of silicone sealant, approximately ½” wide, is to be
applied to the bottom of the uni t approximately ¼” in from the front, back and side edges. We
L25-001 REV 2 (05/11)
suggest a Dow Corning®, GE® or Permatex® s ilicone ‘RTV’ adhesive sealant or equivalent.
(See NSF Basic Criteria C-2 for details).
2. GAS HOOK UP
An adequate gas supply is imperat ive. Undersized lines or low-pressures will restrict the
volume of gas required for satisfactory performance. A steady supply pressure between 7’’ and
8’’ w.c. for natural gas and 11’’ to 12” w.c. for propane gas is r equired. With all gas appliances
operating simultaneously, the manifold pressure on all gas appliances should not show any
appreciable drop. Fluctuations of more than 25% on natural and 10% on propane gas will
create pilot problems, and affect burner-operating characteristics. Contact your gas company
for correct supply line sizes. A fter connection, all newly installed equipment should be checked
for correct gas pressure by a certified gas serviceman. The unit should be connected ONLY to
the type of gas for which it is equipped. Check the type of gas on serial plate.
A. Attach regulator supplied with machine to in let of the gas manifold. Be sure regulator is
connected so that gas flow is in the direction of the arrow on the bottom of the regulator. Using a regulator other than the one supplied with the unit will void the warranty.
B. The manifold pressure must be maintained at the pressure marked on the serial plate: 4”
w.c. for natural gas and 10” w.c. for propane gas. C. Use pipe joint compound that is suitable for use with LP gas on all threaded connections. D. Turn off all burner valves. E. Turn on gas supply and check all connections fo r leaks using ONLY a leak checking fluid or
soapy water. NEVER use an open flame to check for gas leaks. F. Provision must be made for adequate air supply for both appliance and occupants. G. Keep area in front of unit free from obstructions that could block flow of combustion and
ventilation air. H. Be certain that adequate clearance is maintained so that air openings in front of unit are not
blocked and any subsequent service can be perform ed. No such clearance is required on
the sides. Sufficient clearance at rear is r equired for gas connections, regulator, and any
master shutoff valve(s) installed. Be sure there is no obstruction in front.
L25-001 REV 2 (05/11)
3. GAS SETTINGS
Regulator pressure must be measured and adjusted before th e unit goes into service,
following installation and when operational perfo rmance is in question. A soft blue flame,
just short of a yellow tip, gives the best resu lts; combustion air can be adjusted by opening
or closing the air shutter slightly.
4.LIGHTING INSTRUCTIONS RMB 600 Series Models
a.) Turn all burners to OFF. d.) Turn the runner tube valve to ON. b.) Remove the top grid(s). e.) Light the runner tube.
c.) Remove the last radiant(s) closest to Note: If the runner tube does not light, wait a
the side(s) of the unit. few seconds, then try again.
f.) Replace the radiant(s) and top grid(s).
Push and turn the burner valves to operate the individual burners as needed.
g.) If any burner fails to light from the runner tube, shut off all the burners and the runner
tube. Do not attempt to re-light for five minutes after shutdown. Repeat steps a thru f. If unit still fails to operate properly, contact authorized service personnel.
without safety pilot
Broiler Shut Down
Turn all burners to OFF. Turn the runner tube valve to OFF.
L25-001 REV 2 (05/11)
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