Magikitch'N MKGD24 Installation Manual
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual
for the life of the equipment:
Model #: __________________________
Serial #: __________________________
Date Purchased: ___________________
Installation & Operation Manual
MKGD24, MKGD36, MKGD48, MKGD60 & MKGD72
All Options
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L25-054 Rev. 0 (01/12)
TO THE PURCHASER, OWNER AND STORE MANAGER
FOR YOUR SAFETY
WARNING
Please review these warnings prior to posting them in a prominent location for reference.
Post in a prominent location the instructions to be followed
TO THE PURCHASER
in the event that an operator smells gas. Obtain this
information from your local gas supplier.
DO NOT store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
Improper installation, alteration, adjustment, service or
maintenance can cause property damage, injury or
death. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing
this appliance.
WARNING
Installation, maintenance and repairs should be performed
by a MagiKitch’n Authorized Service and Parts (ASAP)
company technician or other qualified personnel.
Installation, maintenance or repairs by unauthorized and
unqualified personnel will void the warranty.
WARNING
Installation and all connections must be made according to
national and local regulations and codes in force.
WARNING
During the warranty period if a customer elects to use a nonoriginal part or modifies an original part purchased from
MagiKitch’n and/or its Authorized Service and Parts (ASAP)
companies, this warranty will be void. In addition,
MagiKitch’n and its affiliates will not be liable for any claims,
damages or expenses incurred by the customer which arises
directly or indirectly, in whole or in part, due to the
installation of any modified part and/or received from an
unauthorized service center.
WARNING
This appliance, when installed, must be electrically grounded
in accordance with local codes, or in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70, or
the Canadian Electrical Code, CSA C22.2, as applicable.
WARNING
Adequate means must be provided to limit the movement of
this appliance without depending on the gas or electrical
cord connection. Single appliances equipped with legs must
be stabilized by installing anchor straps. All appliances
equipped with casters must be stabilized by installing
restraining chains, or equivalent means. If disconnection of
the restraint(s) are necessary, the restraint(s) must be
reconnected after the appliance is returned to its originally
installed position.
WARNING
An appliance equipped with casters and a flexible gas line
must be connected to the gas supply with a connector that
complies with ANSI Z21.69.CSA 6.16 and a quick disconnect
that complies with ANSI Z24.41.CSA 6.9.
WARNING
DO NOT alter or remove structural material on the appliance
to accommodate placement under a ventilation hood.
WARNING
This appliance is intended for professional use only and
should be operated by fully trained and qualified personnel.
If the appliance is equipped with a power cord and it is
WARNING
damaged, it must be replaced by a MagiKitch’n Authorized
Service and Parts (ASAP) company technician, or a similarly
qualified person in order to avoid a hazard.
WARNING
The power supply must be disconnected before servicing,
maintaining or cleaning this appliance.
WARNING
The appliance is NOT jet stream approved. DO NOT clean
the appliance with a water jet.
WARNING
DO NOT attempt to move this appliance or transfer hot
liquids from grease box to another container when the unit is
at operating temperature or filled with hot liquids. Serious
personal injury could result if skin comes in contact with the
hot surfaces or liquids.
WARNING
DO NOT sit or stand on this appliance. The appliance’s front
panel, cook plate, splash back, side, workshelf not a step.
Serious injury could result from slipping, falling or contact
with hot surfaces or liquids.
WARNING
NEVER use the appliance as a step for cleaning or accessing
the ventilation hood. Serious injury could result from slips,
trips or from contacting hot surfaces or liquids.
WARNING
DO NOT use the appliance unless it is properly secured to a
table, stand or freezer / refrigerated base suited to handle the
weight of the entire appliance.
WARNING
This appliance is intended for indoor use only.
WARNING
DO NOT operate appliance unless all panels and access
covers are attached correctly.
WARNING
It is recommended that this appliance be inspected by a
qualified service technician for proper performance and
operation on a yearly basis.
WARNING
There is an open flame inside this appliance. The unit may
get hot enough to set nearby materials on fire. Keep the area
around the appliance free from combustibles.
WARNING
DO NOT supply the appliance with a gas that is not indicated
on the data plate. If you need to convert the appliance to
another type of fuel, contact your Equipment Supplier or a
MagiKitch’n Authorized Service and Parts (ASAP) Company.
WARNING
DO NOT use an open flame to check for gas leaks!
WARNING
If the gas flow or the electrical power supplied to the
appliance is interrupted, or pilots extinguish, wait five (5)
minutes before attempting to re-light the pilot to allow any
residual gas in appliance to dissipate. Do not attempt to
operate this appliance during a power failure.
WARNING
In the event of a power failure turn all controls to the “Off”
position and do not attempt to operate this appliance.
WARNING
Ensure that the appliance can get enough air to keep the
flame burning correctly. If the flame is starved for air, it can
give off a dangerous carbon monoxide gas. Carbon
monoxide is a clear odorless gas that can cause suffocation.
L25-054 Rev. 1 (01/12)2
Table of Contents
MKH Series Gas Griddle
1. INSTALLATION SECTION.......................................................................................4
1.1. CHECKING YOUR NEW GRIDDLE.................................................................................................... 4
1.2. ELECTRICAL CONNECTION(S)........................................................................................................ 4
1.3. INSTALLATION CLEARANCES......................................................................................................... 5
1.4. GAS CONNECTION(S).................................................................................................................... 5
1.4.1. Fuel Type(s).................................................................................................................................. 5
1.4.2. Quick Disconnect Connection....................................................................................................... 5
1.4.3. Fuel Supply Line and Leak Pressure Testing................................................................................ 5
1.5. VENTILATION AND FIRE SAFETY SYSTEMS..................................................................................... 5
1.6. INSTALLATION SETUP.................................................................................................................... 6
1.6.1. Counter Use With Legs................................................................................................................. 6
1.6.2. Counter Use Without Legs............................................................................................................ 6
1.6.3. Equipment Stand........................................................................................................................... 6
1.6.4. Leveling Instructions ..................................................................................................................... 7
1.7. FINAL GAS CONNECTION............................................................................................................... 8
1.7.1. Regulator Assembly...................................................................................................................... 8
1.7.2. Gas Settings ................................................................................................................................. 8
2. OPERATION SECTION............................................................................................9
2.1. LIGHTING INSTRUCTIONS............................................................................................................... 9
2.1.1. Solid State Thermostat Appliance................................................................................................. 9
2.2. INITIAL STARTUP........................................................................................................................... 9
2.2.1. Griddle Surface Seasoning ......................................................................................................... 10
2.2.2. Surface Temperature Check....................................................................................................... 10
2.2.3. Shutdown Procedure................................................................................................................... 10
3. THERMOSTAT CALIBRATION SECTION.............................................................11
3.1. CALIBRATION PROCEDURES........................................................................................................ 11
3.1.1. Solid State Thermostat................................................................................................................ 11
4. BASIC OPERATION ..............................................................................................12
4.1. OPERATIONAL HELPFUL HINTS.................................................................................................... 12
4.2. SUGGESTED COOKING TIMES AND TEMPERATURES ..................................................................... 12
5. CLEANING & MAINTENANCE SECTION .............................................................13
5.1. GRIDDLE SURFACE CLEANING, DURING OPERATION HOURS ........................................................ 13
5.2. GRIDDLE SURFACE CLEANING, END OF SHIFT............................................................................. 13
5.2.1. Plain Steel Cooking Surface ....................................................................................................... 13
5.2.2. Chrome Plated Cooking Surface................................................................................................. 13
5.3. MONTHLY MAINTENANCE ............................................................................................................ 13
5.3.1. Monthly Preventative Maintenance............................................................................................. 13
5.4. ANNUAL/PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION.............................................. 14
5.4.1. Safety Evaluation........................................................................................................................ 14
5.4.2. Mechanical Inspection................................................................................................................. 14
5.4.3. Systems Operation Inspection.................................................................................................... 14
5.5. VENTILATION HOOD.................................................................................................................... 14
5.6. TROUBLE SHOOTING CHARTS ..................................................................................................... 15
5.6.1. Cooking Performance ................................................................................................................. 15
5.6.2. Operating Performance............................................................................................................... 15
6. ACCESSORIES......................................................................................................16
6.1. STANDARD................................................................................................................................. 16
6.2. OPTIONAL................................................................................................................................... 16
6.2.1. Service Shelves, Front................................................................................................................ 16
6.2.2. Cutting Boards ............................................................................................................................ 17
6.2.3. Warming Shelves, Rear.............................................................................................................. 18
6.2.4. Equipment Stands....................................................................................................................... 19
6.2.5. Miscellaneous ............................................................................................................................. 20
7. NOTES PAGE ........................................................................................................21
L25-054 Rev. 1 (01/12) 3
Installation
CAUTION
WARNING
cases, refer to local and national codes and regulations.
WARNING
WARNING
plug; it should be plugged into a properly grounded three-prong receptacle.
North America
International
MKGD Series Gas Griddle
1. Installation Section
1.1. Checking Your New Griddle
Your new griddle has been carefully packed into one crate. Every effort has been made to ensure that
your new griddle is delivered to you in perfect condition. As you unpack your new appliance, inspect each
of the pieces for damage. If something is damaged, Contact the shipper immediately; the shipper is only
responsible for 15 days after delivery. Check the packing list enclosed with your griddle to ensure that you
have received all the parts to the griddle. If you are missing any parts, contact the dealer from whom the
griddle was purchased.
In the provided spaces on the cover of this manual, fill in the Model No., Serial No., and the date the
appliance was purchased. The Information is located on the Data plate on the inside cabinet wall, see
Figure 1 below. Keep this information in a safe place so it can be referred to in the future.
FIGURE 1
1.2. Electrical Connection(s)
It is advised that this appliance be plugged into a wall receptacle that is controlled by the ventilation
control. This will prevent the appliance from being operated without the ventilator on. A schematic is
located on the inner side of the front or access panel. The power requirements are listed below.
Electrical Requirements
Input Voltage 120 Vac 50/60 Hz 220,230, or 240 Vac 50/60 Hz
Current/Control 0.22 Amps 0.11 Amps
Connecting the appliance to an electrical supply other than that indicated on the data plate.
may damage the appliance and void the warranty.
The electrical connection used by this appliance must comply with local codes. If there are no
local codes that apply, refer to the National Electrical Code (NEC), ANSI/NFPA 70 for
installation in the US. In Canada, refer to CSA Standard C22.2 and local codes. In all other
This equipment must be installed so that the plug is accessible unless other means for
disconnection from the power supply (e.g. a circuit breaker) is provided.
If your appliance uses line current, it is equipped with an oil proof, electrical supply cord with a
three-prong safety plug. This is to protect operators from electrical shock hazard in the event
of an equipment malfunction. DO NOT cut or remove the grounding (third) prong from this
L25-054 Rev. 0 (01/12)4
Installation
Location
Combustible Construction
Non-Combustible Construction
MKGD Series Gas Griddle
1.3. Installation Clearances
Your new MagiKitch’n Griddle needs clearance around it for proper operation. Adequate clearances allow
for servicing and proper burner operation. The clearances shown below are for installation in combustible
and non-combustible construction. The appliance can be serviced from the front of the unit, however it
may need to be pulled away from the wall for access to the gas supply and electrical supply connections.
Ensure that all clearances stated on the Data plate and in the table below are strictly followed.
Inches (Centimeters)
Cabinet back 8.0 (20.4) 8.0 (20.4)
Cabinet Sides 2.0 (5.0) 0.0 (0.0)
Inches (Centimeters)
1.4. Gas Connection(s)
Your gas appliance will give you peak performance when the gas supply line is of sufficient size to
provide the correct gas pressure. The gas line must be installed to meet the local building codes or
National Fuel Gas Code ANSI Z223.1/NFPA 54 Latest Edition, or the Natural Gas and Propane
Installation Code, CSA-B149.1 as applicable, and local codes. Gas line sizing requirements can be
determined by your local gas company by referring to the National Fuel Gas Code, Appendix C, Table C4 (for natural gas) and Table C-16 (for propane). The gas line needs to be large enough to supply the
necessary amount of fuel to all appliances without losing pressure to any appliance.
WARNING
NEVER supply the appliance with a gas that is not indicated on the data plate. Supplying incorrect
gas will cause improper operation. Contact your Dealer for another gas type for the appliance.
1.4.1. Fuel Type(s)
Each appliance is equipped to work with one type of fuel. The type of fuel with which the
appliance is intended to operate is stamped or printed on the data plate, see Figure 1.
CAUTION
NEVER use an adapter to make a smaller gas supply line fit the appliance connection. This may
limit proper gas flow for optimum burner operation, resulting in poor performance.
1.4.2. Quick Disconnect Connection
Gas appliances equipped with casters must be installed with connectors that comply with the
Standard for Connectors for Movable Gas Appliances, ANSI Z21.69.CSA 6.16 Latest Edition.
This connection should include a quick disconnect device that complies with the Standard for
Quick Disconnect Devices for Use With Gas Fuel ANSI Z221.41.CSA 6.9 Latest Edition. When
installing a quick disconnect you must also install a means for limiting the movement of the
appliance. This device will prevent the gas line or the quick disconnects from being strained. The
restraining device should be attached to the appliance at the back panel.
1.4.3. Fuel Supply Line and Leak Pressure Testing
The fuel supply system must be tested before the appliance is used. If the fuel line is going to be
tested at a pressure greater than ½ PSIG (3.45 kPA), make sure that the appliance is
disconnected from fuel line. If the fuel line is to be tested at a pressure equal to or less than ½
PSIG (3.45 kPA), the appliance can be connected, but the unit’s gas valve must be shut. Test all
gas line connections for leaks with a solution of soap and water when pressure is applied.
1.5. Ventilation And Fire Safety Systems
Your new gas appliance must have proper ventilation to function safely and properly. Exhaust gas
temperatures can reach as high as 1000°F (538 °C). Therefore, it is very important to install a fire safety
system. Your ventilation system should be designed to allow for easy cleaning. Frequent cleaning of the
ventilation system and the appliance will reduce the chances of fire. Additional information can be
obtained from CSA International, 8501 East Pleasant Valley Rd., Cleveland, OH 44131.
Excessive ventilation causes drafts, which will interfere with the operation of the appliance. Leave
at least 18 inches of open space between the flue opening and the intake of the exhaust hood.
Ensure that your ventilation system does not cause a down draft at the appliance’s flue opening.
Down drafts will not allow the appliance to exhaust properly and will cause overheating which
may cause permanent damage. Damage caused by down drafts will not be covered under
equipment warranty. NEVER allow anything to obstruct the flow of combustibles or ventilation
CAUTION
CAUTION
exiting the appliance flue.
L25-054 Rev. 1 (01/12) 5
Installation
MKGD Series Gas Griddle
1.6. Installation Setup
The installation of this appliance MUST conform to
local codes. In the absence of local codes The gas
line must be installed to meet the local building
codes or National Fuel Gas Code ANSI Z223.1/
NFPA 54 Latest Edition, or the Natural Gas and
Propane Installation Code, CSA-B149.1 as
applicable, and local codes. To Start uncrate
appliance and locate installation accessories.
1.6.1. Counter Use With Legs
CAUTION
To prevent equipment damage, DO NOT tilt
your MagiKitch'n griddle on only two legs, or
on its sides.
(See Figure 2) A set of 4” legs is shipped with
the appliance (unless appliance was specifically
ordered without legs). A threaded insert for the
leg bolt is located near each corner of the
bottom appliance. Raise the appliance to allow
legs to be screwed tightly into inserts. The
appliance can be leveled by adjusting the feet at
the bottom of the leg assembly. This can be
done by turning the foot in or out to lower or
raise each corner as needed.
Figure 2
NOTICE
4" Legs should not to be used with the
Equipment Stand.
1.6.2. Counter Use Without Legs
(See Figure 3) The appliance must be sealed to
the counter to comply with applicable sanitation
standards. A bead of silicone sealant,
approximately ½ inch wide, is to be applied to
the bottom of the unit approximately ¼” in from
the front, back and side edges. We suggest Dow
Corning →, GE → or Permatex → silicone ‘RTV’
adhesive sealant or equivalent. (See NSF Basic
Criteria C-2 for details).
1.6.3. Equipment Stand
ATTENTION
Rear mounting brackets should be installed
to the Equipment Stand prior to placing
griddle on the stand.
CAUTION
Install the griddle so that the two locking
casters are at the front of the unit. The
casters should be LOCKED before the unit is
placed into operation.
Figure 3
(See Figure 4). To mount the griddle to the
stand, locate joining kit supplied with stand. The
joining kit should include (2) rear mounting
brackets, and (4) 1/2" mounting bolts. To mount
the griddle to the equipment perform the steps
on the following page:
IMPORTANT
The appliance must be level to perform
properly. Failure to level unit may result in
improper performance of the appliance.
L25-054 Rev. 0 (01/12)6
Installation
MKGD Series Gas Griddle
NOTICE
Larger models have 6 threaded receiving holes, but require only the four 1/2" bolts on each corner to
mount the griddle.
1. Remove (4) existing 1/4-20 nuts and bolts
from the rear corners of the equipment
stand.
2. Align the 2 bolt holes on the rear corners of
the stand with the 2 bolt holes on the rear
mounting brackets. Orient the brackets as
shown in Figure #4 on this page.
3. Install the provided rear mounting brackets
(2) to the rear corners by using the existing
1/4-20 hardware that were removed in step
1, tighten securely.
4. Carefully place the griddle on the
equipment stand.
5. Once the griddle is on the stand, position
the griddle on the stand so that the front
edge of the base is flush with the front of
the equipment stand. If the griddle is the
only appliance to be mounted on the stand,
then both sides of the griddle should be
flush with the sides of the equipment stand.
6. When positioned properly, the threaded
receiving holes in the griddle base should
be aligned with mating clearance holes at
the front of the equipment stand, and with
the clearance holes in the rear mounting
brackets. Install the provided 1/2" bolts and
tighten securely.
MOUNT FLUSH
TO FRONT
NUTS & BOLTS
INCLUDED
WITH STAND
Figure 4
REAR
BRACKET (2)
(SUPPLIED)
1/2" BOLTS (4)
(SUPPLIED)
1.6.4. Leveling Instructions
NOTICE
Equipment stands are shipped from the
factory with the legs or casters set to the
minimum height adjustment. Units should be
leveled at time of installation, failure to do so
could cause the griddle to operate
improperly.
1. Identify the corner of the stand that needs to
be adjusted, remove the weight load from
the corner to be leveled.
2. Legs- using a wrench, or pliers turn the leg
bullet, See Figure 5, CCW to raise the
height of the equipment stand. There is ½”
to ¾” of adjustment.
Casters- Using a Flat Head screwdriver,
loosen the set screws of the caster to be
leveled, See Figure 5.Turn the collar of the
caster CCW to raise the height of the
Figure 5
equipment stand. There is ¾” of adjustment.
After leveling adjustment is complete, re-tighten set screws.
3. Check the levelness of the equipment, if necessary Repeat steps 1 and 2.
NOTICE
This appliance may only be installed with casters provided by the manufacturer. When installed with
casters, a gas connection complying with ANSI Z21.69/CGA-6.16 and a quick disconnect device
complying with ANSI Z21.41/CAN 1-6.9. It must also be installed with a restraining device to guard
against putting any strain on the gas connections when the unit is moved.
L25-054 Rev. 1 (01/12) 7
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