Magikitch'n MKG24, MKG36, MKG48, MKG60 User Manual

GAS GRIDDLE
INSTALLATION & OPERATION
MANUAL
MKG24, MKG36, MKG48, MKG60 & MKG72
Built After June 1, 2003
MAILING - P.O. BOX 501, CONCORD, NH 03302-0501
SHIPPING - 10 FERRY ST. CONCORD, NH 03301
TEL: 800-258-3708 603-225-6684 FAX: 603-225-8497
L25-050 Rev. 0
MKG SERIES GAS GRIDDLE INSTALLATION & OPERATION
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
FOR YOUR SAFETY
DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
TO THE PURCHASER Post in a prominent location the instructions to be followed in the event that an operator smells gas. Obtain this information from your local gas supplier.
WARNING There is an open flame inside this appliance. The unit may get hot enough to set nearby materials on fire. Keep the area around the appliance free from combustibles.
WARNING
DO NOT supply the appliance with a gas
that is not indicated on the data plate. If you need to convert the appliance to another type of fuel, contact your dealer.
WARNING
DO NOT use an open flame to check for
gas leaks!
WARNING If gas flow to appliance is interrupted, or pilots extinguish, wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate.
WARNING Ensure that the appliance can get enough air to keep the flame burning correctly. If the flame is starved for air, it can give off a dangerous carbon monoxide gas. `Carbon monoxide is a clear odorless gas that can cause suffocation.
Models with electric controls are equipped with an oil proof electrical supply cord, with a three­prong safety plug. This is to protect operators from electrical shock hazard in the event of an equipment malfunction. DO NOT cut or remove the grounding (third) prong from this plug.
This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as
applicable.
The power supply must be disconnected before servicing or cleaning this appliance.
Do not attempt to move this appliance when the unit is at operating temperature. Serious personal injury could result if skin comes in contact with the hot surfaces.
WARNING
WARNING
WARNING
WARNING
WARNING An appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device. This quick disconnect must comply with ANSI Z24.41. To limit the movement of the appliance without depending on the connector or quick disconnect, a restraining cable must also be installed.
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MKG SERIES GAS GRIDDLE INSTALLATION & OPERATION
Table of Contents
1. INSTALLATION SECTION:................................................................................................................................................... 1
1.1. CHECKING YOUR NEW GRIDDLE: ......................................................................................................................... 1
1.2. INSTALLATION CLEARANCES:............................................................................................................................... 1
1.3. GAS CONNECTION:.................................................................................................................................................... 1
1.3.1. Fuel Types:............................................................................................................................................................. 2
1.3.2. Quick Disconnect Connection:............................................................................................................................... 2
1.3.3. Fuel Supply Line and Leak Pressure Testing:........................................................................................................ 2
1.4. VENTILATION AND FIRE SAFETY SYSTEMS:...................................................................................................... 2
1.5. INSTALLATION, SET UP:........................................................................................................................................... 3
1.5.1. For Counter Use With Legs:................................................................................................................................... 3
1.5.2. For Counter Use Without Legs: ............................................................................................................................. 3
1.5.3. For Use on Optional Equipment Stand:.................................................................................................................. 4
1.6. FINAL GAS CONNECTION:....................................................................................................................................... 5
1.6.1. Regulator Assembly: .............................................................................................................................................. 5
1.6.2. Gas Settings:........................................................................................................................................................... 6
2. OPERATION SECTION:........................................................................................................................................................ 6
2.1. LIGHTING INSTRUCTIONS:...................................................................................................................................... 6
2.1.1. Snap Action Thermostat Appliances:..................................................................................................................... 6
2.1.2. Solid State and Electric Thermostat Appliances: ................................................................................................... 6
2.2. INITIAL STARTUP: ..................................................................................................................................................... 7
2.2.1. Griddle Surface Seasoning:.................................................................................................................................... 7
2.2.2. Surface Temperature Check: .................................................................................................................................. 7
2.3. SHUTDOWN PROCEDURE: ....................................................................................................................................... 7
2.3.1. Snap Action Thermostat Appliances:..................................................................................................................... 7
2.3.2. Solid State and Electric Thermostat Appliances: ................................................................................................... 7
3. THERMOSTAT CALIBRATION SECTION: .......................................................................................................................... 8
3.1. CALIBRATION PROCEDURES:................................................................................................................................. 8
3.1.1. Snap Action and Electric Thermostats: .................................................................................................................. 8
3.1.2. Solid State Thermostat: .......................................................................................................................................... 8
4. BASIC OPERATION:............................................................................................................................................................. 9
4.1. OPERATIONAL HELPFUL HINTS:............................................................................................................................ 9
4.2. SUGGESTED COOKING TIMES & TEMPERATURES: ........................................................................................... 9
5. CLEANING & MAINTENANCE SECTION:........................................................................................................................ 10
5.1. DAILY CLEANING:................................................................................................................................................... 10
5.2. GRIDDLE SURFACE CLEANING, END OF SHIFT:............................................................................................... 10
5.2.1. Plain Steel Cooking Surface:................................................................................................................................ 10
5.2.2. Chrome Plated Cooking Surface: ......................................................................................................................... 10
5.3. MONTHLY MAINTENANCE:................................................................................................................................... 10
5.3.1. Monthly Checks: .................................................................................................................................................. 10
5.4. TROUBLESHOOTING CHART: ............................................................................................................................... 11
5.5. ACCESSORIES: .......................................................................................................................................................... 11
5.5.1. Standard: .............................................................................................................................................................. 11
5.5.2. Optional:............................................................................................................................................................... 12
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MKG SERIES GAS GRIDDLE INSTALLATION & OPERATION
1. INSTALLATION SECTION:
1.1. CHECKING YOUR NEW GRIDDLE:
Your new griddle has been carefully packed into one crate. Every effort has been made to ensure that your new griddle is delivered to you in perfect condition. As you unpack your new appliance, inspect each of the pieces for damage. If something is damaged, Contact the shipper immediately; the shipper is only responsible for 15 days after delivery. Check the packing list enclosed with your griddle to ensure that you have received all the parts to the griddle. If you are missing any parts, contact the dealer from whom the griddle was purchased.
In the provided spaces below fill in the Model No., Serial No. and the date the appliance was received. Remove the grease box and you will find the Information on the Data plate on the inside cabinet wall either on the left or right side, see figure 1 below. Keep this information in a safe place so it can be referred to in the future.
Model Number
Serial Number
Date of Installation
Purchased from
FIGURE #1
1.2. INSTALLATION CLEARANCES:
Your new MagiKitch’n Griddle needs clearance around it for proper operation. Adequate clearances allow for servicing and proper burner operation. The clearances shown below are for installation in combustible and non-combustible construction.
Location Combustible Construction
Inches (Centimeters)
Non-Combustible Construction
Inches (Centimeters) Cabinet Back 8.0 (20.4) 8.0 (20.4) Cabinet Sides 2.0 (5.0) 0.0 (0.0)
1.3. GAS CONNECTION:
Your gas appliance will give you peak performance when the gas supply line is of sufficient size to provide the correct gas pressure. The gas line must be installed to meet the local building codes or National Fuel Gas Code ANSI Z223.1 Latest Edition. In Canada, install the appliance in accordance with CAN/CGA-B149.1 or .2 and local codes. Gas line sizing requirements can be determined by your local gas company by referring to the National Fuel Gas Code, Appendix C, Table C-4 (for natural gas) and Table C-16 (for propane). The gas line needs to be large enough to supply the necessary amount of fuel to all appliances without losing pressure to any appliance.
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MKG SERIES GAS GRIDDLE INSTALLATION & OPERATION
WARNING
NEVER supply the appliance with a gas that is not indicated on the data plate. Using the incorrect gas type will cause
improper operation. If you need to convert the appliance to another type of fuel, contact your dealer.
1.3.1. Fuel Types:
Each appliance is equipped to work with one type of fuel. The type of fuel with which the appliance is intended to operate is stamped on the data plate, see figure 1.
CAUTION
NEVER use an adapter to make a smaller gas supply line fit the cooker connection. This may not allow proper gas flow
for the optimum burner operation, resulting in poor cooking performance.
1.3.2. Quick Disconnect Connection:
Gas appliances equipped with casters must be installed with connectors that comply with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69.CSA 6.16 Latest Edition. This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z221.41.CSA 6.9 Latest Edition. When installing a quick disconnect you must also install a means for limiting the movement of the appliance. This device will prevent the gas line or the quick disconnects from being strained. The restraining device should be attached to the appliance at the back panel.
1.3.3. Fuel Supply Line and Leak Pressure Testing:
The fuel supply system must be tested before the appliance is used. If the fuel line is going to be tested at a pressure greater than ½ PSIG (3.45 kPA), make sure that the appliance is disconnected from fuel line. If the fuel line is to be tested at a pressure equal to or less than ½ PSIG (3.45 kPA), the appliance can be connected, but the unit’s gas valve must be shut. Test all gas line connections for leaks with a solution of soap and water when pressure is applied.
1.4. VENTILATION AND FIRE SAFETY SYSTEMS:
Your new gas appliance must have proper ventilation to function safely and properly. Exhaust gas temperatures can reach as high as 1000°F (538 °C). Therefore, it is very important to install a fire safety system. Your ventilation system should be designed to allow for easy cleaning. Frequent cleaning of the ventilation system and the appliance will reduce the chances of fire. Table 1-2 provides a list of reference documents that provide guidance on ventilation and fire safety systems. This table is not necessarily complete. Additional information can be obtained from CSA International, 8501 East Pleasant Valley Rd., Cleveland, OH 44131.
Excessive ventilation causes drafts, which will interfere with the proper operation of the pilot and the burner. Leave at least 18 inches of open space between the appliance’s flue vent opening and the intake of the exhaust hood.
CAUTION
Ensure that your ventilation system does not cause a down draft at the appliance’s flue opening. Down drafts will not
allow the appliance to exhaust properly and will cause overheating which may cause permanent damage. Damage
caused by down drafts will not be covered under equipment warranty. NEVER allow anything to obstruct the flow of
combustibles or ventilation exiting the appliance flue. DO NOT put anything on the top of the flue area.
CAUTION
NEVER connect the blower directly to the flue opening(s). The direct flow of air will cause poor temperature recovery,
poor ignition, and inefficient operation of the appliance and could extinguish the pilot(s).
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