Magikitchn MKE SERIES Operation Manual

IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment:
Model #: ___________________________
Date Purchased: ___________________
Installation & Operation Manual
MKE SERIES GRIDDLES
All Options
ENGLISH
L20-369 REV. 1 (05/11)
TO THE PURCHASER, OWNER AND STORE MANAGER
Please review these warnings prior to posting them in a prominent location for reference.
WARNING
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this appliance.
WARNING
Installation, maintenance and repairs should be performed by a MagiKitch’n Authorized Service and Parts (ASAP) company technician or other qualified personnel. Installation, maintenance or repairs by an unauthorized and unqualified personnel will void the warranty.
WARNING
Installation and all connections must be made according to national and local regulations and codes in force.
WARNING
A country approved all pole circuit breaker with a minimum open contact gap of 3mm must be used for proper installation. (CE countries)
WARNING
During the warranty period if a customer elects to use a non-original part or modifies an original part purchased from MagiKitch’n and/or its Authorized Service and Parts (ASAP) companies, this warranty will be void. In addition, MagiKitch’n and its affiliates will not be liable for any claims, damages or expenses incurred by the customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or received from an unauthorized service center.
WARNING
This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable.
WARNING
Adequate means must be provided to LIMIT the movement or this appliance without depending on the electrical cord connection. Single appliances equipped with legs must be stabilized by installing anchor straps. All appliances equipped with casters must be stabilized by installing restraining chains.
WARNING
DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood.
WARNING
This appliance is intended for professional use only and should be operated by fully trained and qualified personnel.
WARNING
If the supplied power cord is damaged, it must be replaced by a MagiKitch’n Authorized Service and Parts (ASAP) company technician, or a similarly qualified person in order to avoid a hazard.
WARNING
The power supply must be disconnected before servicing, maintaining or cleaning this appliance.
WARNING
The appliance is NOT jet stream approved. DO NOT clean the appliance with a water jet.
WARNING
DO NOT attempt to move this appliance or transfer hot liquids from one container to another when the unit is at operating temperature or filled with hot liquids. Serious personal injury could result if skin comes in contact with the hot surfaces or liquids.
WARNING
DO NOT sit or stand on this appliance. The appliance’s front panel, cook plate, splash back, side, workshelf not a step. Serious injury could result from slipping, falling or contact with hot surfaces or liquids.
WARNING
NEVER use the appliance as a step for cleaning or accessing the ventilation hood. Serious injury could result from slips, trips or from contacting hot surfaces or liquids.
WARNING
DO NOT use the appliance unless it is properly secured to a table, stand or freezer / refrigerated base suited to handle the weight of the entire appliance.
WARNING
DO NOT operate appliance unless all panels and access covers are attached correctly.
WARNING
It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis.
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L20-369 REV. 1 (05/11)
Table of Contents
MKE Series Electric Griddle
1. INSTALLATION SECTION ......................................................................................4
1.1. CHECKING YOUR NEW GRIDDLE .................................................................................................... 4
1.2. INSTALLATION CLEARANCES.......................................................................................................... 4
1.3. INSTALLATION SETUP ....................................................................................................................5
1.3.1. Counter Use With Legs..................................................................................................................5
1.3.2. Counter Use Without Legs.............................................................................................................5
1.3.3. For Use On Optional Equipment Stand..........................................................................................5
1.3.4. Leveling Instructions ......................................................................................................................6
1.4. ELECTRICAL CONNECTIONS.................................................................................................. 7
1.5. VENTILATION AND FIRE SAFETY SYSTEMS......................................................................... 8
2. OPERATION SECTION ........................................................................................... 8
2.1. OPERATION................................................................................................................................... 8
2.1.1. Solid State And Electric Thermostat Appliances ............................................................................8
2.2. INITIAL STARTUP ...........................................................................................................................8
2.2.1. Griddle Surface Seasoning ............................................................................................................9
2.2.2. Surface Temperature Check ..........................................................................................................9
2.3. SHUTDOWN PROCEDURE ...............................................................................................................9
2.3.1. Solid State And Electric Thermostat Appliances ............................................................................9
3. THERMOSTAT CALIBRATION SECTION .............................................................. 9
3.1. CALIBRATION PROCEDURES .......................................................................................................... 9
3.1.1. Electric Thermostat ........................................................................................................................9
3.1.2. Solid State Thermostat ................................................................................................................10
4. BASIC OPERATION .............................................................................................. 10
4.1. OPERATIONAL HELPFUL HINTS ....................................................................................................10
4.2. SUGGESTED COOKING TIMES AND TEMPERATURES...................................................................... 10
5. CLEANING & MAINTENANCE SECTION............................................................. 11
5.1. DAILY CLEANING ......................................................................................................................... 11
5.2. GRIDDLE SURFACE CLEANING, END OF SHIFT ............................................................................. 11
5.2.1. Plain Steel Cooking Surface ........................................................................................................12
5.2.2. Chrome Plated Cooking Surface..................................................................................................12
5.3. MONTHLY MAINTENANCE .............................................................................................................12
5.3.1. Monthly Preventative Maintenance ..............................................................................................12
5.4. ANNUAL/PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION ..............................................12
5.4.1. Safety Evaluation .........................................................................................................................12
5.4.2. Mechanical Inspection .................................................................................................................12
5.4.3. Control Box & Electrical Components ..........................................................................................13
5.4.4. Systems Operation Inspection .....................................................................................................13
5.5. VENTILATION HOOD..................................................................................................................... 13
5.6. TROUBLE SHOOTING CHARTS...................................................................................................... 14
5.6.1. Cooking Performance ..................................................................................................................14
5.6.2. Operating Performance................................................................................................................14
6. ACCESSORIES ..................................................................................................... 15
6.1. STANDARD..................................................................................................................................15
6.2. OPTIONAL ................................................................................................................................... 15
6.2.1. Service Shelves, Front.................................................................................................................15
6.2.2. Cutting Boards .............................................................................................................................16
6.2.3. Warming Shelves, Rear ...............................................................................................................17
6.2.4. Equipment Stands........................................................................................................................18
6.2.5. Miscellaneous ..............................................................................................................................19
7. NOTES PAGE ........................................................................................................ 21
L20-369 REV. 1 (05/11)
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Installation
MKE Series Electric Griddle
1. Installation Section
1.1. Checking Your New Griddle
Your new griddle has been carefully packed into one crate. Every effort has been made to ensure that your new griddle is delivered to you in perfect condition. As you unpack your new appliance, inspect each of the pieces for damage. If something is damaged, Contact the shipper immediately; the shipper is only responsible for 15 days after delivery. Check the packing list enclosed with your griddle to ensure that you have received all the parts to the griddle. If you are missing any parts, contact the dealer from whom the griddle was purchased.
In the provided spaces on the cover of this manual, fill in the Model No., Serial No., and the date the appliance was purchased. The Information is located on the data plate on the inside cabinet wall, see Figure 1 below. Keep this information in a safe place so it can be referred to in the future.
Figure 1
1.2. Installation Clearances
Your new MagiKitch’n Griddle needs clearance around it for proper operation. Adequate clearances allow for servicing. The clearances shown below are for installation in combustible and non-combustible construction. Ensure that all clearances stated on the data plate and in the clearance section of this manual are strictly followed.
Location
Cabinet Back 8.0 (20.4) 8.0 (20.4)
Cabinet Sides 2.0 (5.0) 0.0 (0.0)
Combustible Construction
Inches (Centimeters)
Non-Combustible Construction
Inches (Centimeters)
Table 1
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L20-369 REV. 1 (05/11)
MKE Series Electric Griddle
1.3. Installation Setup
To Start uncrate appliance and locate installation accessories shipped with the appliance.
1.3.1. Counter Use With Legs
CAUTION
To prevent equipment damage, DO NOT tilt
your MagiKitch'n griddle on only two legs, or
on its sides.
(See Figure 2) A set of 4” legs is shipped with the appliance (unless appliance was specifically ordered without legs). A threaded receptacle is located near each corner of the underside of the base of the appliance, on appliances 48" and wider there are threaded receptacles in the front and rear center of the base. Each leg has a similar mating thread. Raise appliance sufficiently to allow legs to be screwed tightly into receptacles. The appliance can be leveled by adjusting the feet at the bottom of the leg assembly. This can be done by turning the foot in or out to lower or raise each corner as needed.
Installation
NOTICE
4" Legs should not to be used with the optional
Equipment Stand.
1.3.2. Counter Use Without Legs
(See Figure 3) The appliance must be sealed to the counter to comply with applicable sanitation standards. A bead of silicone sealant, approximately ½ inch wide, is to be applied to the bottom of the unit approximately ¼” in from the front, back and side edges. We suggest Dow Corning ®, GE ® or Permatex ® silicone ‘RTV’ adhesive sealant or equivalent. (See NSF Basic Criteria C-2 for details).
1.3.3. For Use On Optional Equipment Stand
ATTENTION
Rear mounting brackets should be installed
to the Equipment Stand prior to placing
griddle on the stand.
CAUTION
Only two of the four supplied casters are
equipped with a locking feature. Install the
griddle so that the two locking casters are at
the front of the unit. The casters should be
LOCKED before the unit is placed into
operation.
Figure 2
CAUTION
The appliance must be level to perform properly. Failure to level unit may result in improper performance of the appliance.
Figure 3
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Installation
MKE Series Electric Griddle
The larger units have 6 threaded receiving
holes, but require only the four 1/2" bolts on
each corner to mount the griddle.
1. Remove (4) existing 1/4-20 nuts and bolts from the rear corners of the equipment stand.
2. Align the 2 bolt holes on the rear corners of the stand with the 2 bolt holes on the rear mounting brackets. Orient the brackets as shown in Figure #4 on this page.
3. Install the provided rear mounting brackets (2) to the rear corners by using the existing 1/4-20 hardware that were removed in step 1, tighten securely.
4. Carefully place the griddle on the equipment stand.
5. Position the griddle so that the front edge of the base is flush with the front of the equipment stand. If the griddle is the only appliance to be mounted on the stand, then both sides of the griddle should be flush with the sides of the equipment stand.
6. When positioned properly, the threaded receiving holes in the griddle base should be aligned with mating clearance holes at
the front of the equipment stand, and with the clearance holes in the rear mounting brackets. Install the provided 1/2" bolts and tighten securely.
NOTICE
MOUNT FLUSH
TO FRONT
NUTS & BOLTS
INCLUDED
WITH STAND
Figure 4
REAR BRACKET (2) (SUPPLIED)
1/2" BOLTS (4) (SUPPLIED)
1.3.4. Leveling Instructions NOTICE
Equipment stands are shipped from the
factory with the legs or casters set to “Zero”.
Units should be leveled at time of
installation, failure to do so could cause the
griddle to operate improperly.
1. Identify the end or corner of the stand that needs to be raised, remove the weight load from the caster or leg to be leveled.
2. Legs- using a wrench, or pliers turn the leg bullet, See Figure 5, CCW to raise the height of the equipment stand. There is ½” to ¾” of adjustment.
Casters- (For Stands shipped after May
Figure 5
2006) Using a Flat Head screwdriver, loosen the set screws of the caster to be leveled, See Figure 5.Turn the collar of the caster CCW to raise the height of the equipment stand. There is ½” to ¾” of adjustment. After leveling adjustment is complete, re-tighten set screws.
3. Repeat Step 2 for legs or casters that require leveling.
4. Check the levelness of the equipment, if necessary Repeat steps 1, 2, and 3.
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L20-369 REV. 1 (05/11)
Installation
,
MKE Series Electric Griddle
1.4. ELECTRICAL CONNECTIONS
It is advised that this power supply be plugged into a wall receptacle or hard wired into a circuit that is controlled by the ventilation control. This will prevent the appliance from being operated without the ventilator on.
Figure 6
CAUTION Connecting the appliance to the wrong power supply may damage the appliance and void the warranty.
WARNING This appliance must be connected to a power supply having the same voltage and phase as specified on the data plate located on the wall inside the grease drawer chute.
WARNING DO NOT attempt to connect the appliance to an electrical supply other then that indicated on the data plate. Electrical connection should be performed by qualified personnel.
WARNING The electrical connection used by this appliance must comply with local codes. If there are no local codes that apply, refer to the National Electrical Code (NEC), ANSI/NFPA 70 for installation in the US. In Canada, refer to CSA Standard C22.2 and local codes. In all other cases
The appliance must be grounded in accordance with local code; if there is no local code, comply with the NEC and ANSI/NFPA No. 70 latest edition (for US and Canadian installations). In all other cases, refer to local and national codes and regulations. To comply with European requirements, European models are equipped with an equalization­bonding clamp. An equalization bonding lead must be connected to this clamp to provide sufficient protection against potential difference. This clamp, located on the rear of the appliance is marked with the following universal symbol.
refer to local and national codes and regulations.
WARNING
WARNING A country approved all pole circuit breaker with a minimum open contact gap of 3mm must be used for proper installation. (CE countries)
L20-369 REV. 1 (05/11)
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Installation
MKE Series Electric Griddle
WARNING
This equipment must be installed so that the plug is accessible unless other means for disconnection from the power supply (e.g. a circuit breaker) is provided.
WARNING If this appliance is permanently connected to fixed wiring, it must be connected by means of copper wires having a temperature rating of not less then 167°F (75°C).
WARNING All copper wiring for this appliance must be made in accordance with the wiring diagram(s) located on the appliance.
1.5. VENTILATION AND FIRE SAFETY SYSTEMS
Your new appliance must have proper ventilation to function safely and properly. It is very important to install a fire safety system. Your ventilation system should be designed to allow for easy cleaning. Frequent cleaning and proper maintenance of the ventilation system and the appliance will reduce the chances of fire. Ventilation and fire safety systems must comply to local and national codes. NFDA96 will provide guidance on ventilation and fire safety systems.
2. Operation Section
Ensure that a proper installation has been performed on the appliance and that all warnings, cautions, and notices contained in this manual have been read, understood and adhered to before proceeding.
2.1. Operation
2.1.1. Solid State And Electric Thermostat Appliances
1. Turn the RED "I/O" switch to the “ I (ON) position for all desired thermostats to be operated.
2. Operate thermostats by turning knobs to the desired temperature. The RED "I/O" switch will illuminate when the thermostat calls for heat.
Figure 7
2.2. Initial Startup
NOTICE
New griddles should be carefully tempered and cared for in order to avoid possible damage. To break
in a new griddle, do the following:
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L20-369 REV. 1 (05/11)
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