Magikitchn MCF18 Installation Manual
ENGLISH
L20-373 Rev. 0 3/2012
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this
manual for the life of the equipment:
Model #: _______________________
Serial #: _______________________
Date Purchased: _________________
Installation and Operation Manual
Pitco Frialator PO Box 501 Concord, NH 03302-0501 603-225-6684
Covering MCF Series Fryers
with Millivolt Gas Valve
Includes Models: MCF14, MCF18
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
FOR YOUR SAFETY
DO NOT store or use gasoline or other flammable vapors or liquids in the
vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or servicing this
equipment.
TO THE PURCHASER
Post in a prominent location the instructions
to be followed in the event that an operator
smells gas. Obtain this information from
your local gas supplier.
WARNING
There is an open flame inside this appliance.
The unit may get hot enough to set nearby
materials on fire. Keep the area around the
appliance free from combustibles.
WARNING
DO NOT supply the appliance with a gas
that is not indicated on the data plate. If you
need to convert the appliance to another
type of fuel, contact your dealer.
WARNING
DO NOT use an open flame to check for
gas leaks!
WARNING
If gas flow to appliance is interrupted, or pilots
extinguish, wait 5 minutes before attempting to
relight the pilot to allow any residual gas in
appliance to dissipate.
WARNING
Ensure that the appliance can get enough air to
keep the flame burning correctly. If the flame is
starved for air, it can give off a dangerous carbon
monoxide gas. Carbon monoxide is a clear
odorless gas that can cause suffocation.
WARNING
Do not attempt to move this appliance when the
unit is at operating temperature or filled with hot
shortening/oil. Serious personal injury could result
if skin comes in contact with the hot surfaces or
shortening/oil.
WARNING
DO NOT sit or stand on this appliance. Serious
injury could result from falling or contact with hot
shortening/oil.
NOTICE
This appliance is equipped with a pressure
sensing device that will shut down the appliance
prior to the LP tank being completely empty.
WARNING
DO NOT operate this appliance with the lid down.
WARNING
This gas cooking appliance is intended for outdoor
use only and is not intended to be installed in or
on recreational vehicles and/or boats.
TABLE OF CONTENTS
INSTALLATION ...................................................................................................................... 2
Checking Your New Appliance ............................................................................................................................ 2
Codes and Standards .......................................................................................................................................... 2
Assembly ............................................................................................................................................................. 2
Heat Deflector Installation.................................................................................................................................... 2
Location ............................................................................................................................................................... 3
Gas Connection ................................................................................................................................................... 3
Fuel Supply Line Leak and Pressure Testing ...................................................................................................... 3
Natural Gas Connections ..................................................................................................................................... 3
Propane Cylinders and Regulators ...................................................................................................................... 4
Propane Cylinder installation and transportation ................................................................................................. 5
Fire Safety Systems ............................................................................................................................................. 6
Installation ............................................................................................................................................................ 6
Installation Clearances ........................................................................................................................................ 6
Initial Adjustments ................................................................................................................................................ 7
Burner Ignition Systems ....................................................................................................................................... 7
Lighting Instructions ............................................................................................................................................. 8
Pilot Flame Adjustment ........................................................................................................................................ 8
Main Burner System Adjustment ......................................................................................................................... 9
Initial Cleaning ................................................................................................................................................... 10
OPERATION ......................................................................................................................... 11
Filling the Tank .................................................................................................................................................... 11
Filling the tank with liquid shortening/oil ............................................................................................................ 11
Filling the tank with solid shortening/oil ............................................................................................................. 11
Operating Instructions ........................................................................................................................................ 11
Appliance Start-Up ............................................................................................................................................. 12
Appliance Shutdown .......................................................................................................................................... 12
MAINTENANCE AND ADJUSTMENTS ............................................................................... 13
Daily Cleaning .................................................................................................................................................... 13
Thermostat Calibration Check ........................................................................................................................... 13
Thermostat Calibration ...................................................................................................................................... 14
Weekly Cleaning .................................................................................................................................................. 14
General Cleaning ............................................................................................................................................... 14
Boil Out Procedure ............................................................................................................................................ 14
TROUBLESHOOTING .......................................................................................................... 16
Basic Troubleshooting Flow Chart ..................................................................................................................... 16
WIRING DIAGRAM ............................................................................................................... 17
1
INSTALLATION/OPERATION
INSTALLATION
Checking Your New Appliance
Your new appliance has been carefully packed into one crate. Every effort has been made to ensure that you it
is delivered to you in perfect condition. As you unpack your new appliance, inspect each of the pieces for
damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately; the shipper
is only responsible for 15 days after delivery. Check the packing list enclosed with your appliance to ensure that
you have received all the parts to the appliance. If you are missing any parts, contact the dealer from whom the
appliance was purchased. As you unpack the appliance and its accessories be careful to keep the weight of the
appliance evenly distributed.
CAUTION
To prevent equipment damage and/or personal injury, do not tilt the appliance onto any
two of its casters, or pull the appliance by the flue vent.
Locate your warranty and fill in the serial number of the appliance and the date of purchase and write them on
the cover of this manual for future reference. You will find the serial number on the date plate located inside the
door or on the back lower panel
Codes and Standards
The fryer must be installed in accordance with:
In the United States:
State and local codes, or in the absence of local codes, with:
National Fuel Gas Code, ANSI-Z223.1/NFPA #54 (latest edition).
In Canada:
Local Codes
CSA-B149.1 Natural Gas and Propane Installation Code (latest edition)
Assembly
When you receive your appliance it is completely assembled with the possible exception of the heat deflector.
Heat Deflector Installation
If the appliance requires a heat deflector, you will find a removable label at the rear top edge of the unit. This
label has instructions for positioning and installation of the heat deflector. Refer to the label and the instructions
below to install the deflector.
a. Remove the two self-drilling screws from the top, back area of the appliance.
b. Position the heat deflector so that the angled portion of the deflector is facing toward the front of
appliance. Secure the heat deflector to the back of the unit using the two previously removed
fasteners.
c. When properly installed the angled section of the heat deflector will extend over the flue
opening to redirect the heat. It SHOULD NOT cover the flue opening. Never allow anything to
block the flue opening; this will cause the appliance to overheat and inhibit proper combustion,
which could produce dangerous gases
2
INSTALLATION/OPERATION
Location
This appliance must be installed with the casters provided by the manufacturer, it cannot be curb mounted.
Curb mounting will seriously inhibit the appliance’s ability to effect proper combustion.
This appliance is for outdoor use only. To be used in well ventilated areas, and shall not be used in a building,
garage, or any other enclosed space. Do not locate this appliance under overhead unprotect combustible
surfaces.
Do not operate this appliance in adverse weather conditions. Operating or storing this appliance in adverse
weather conditions such as rain, sleet, snow, or high winds could cause property damage, injury or death.
Do not obstruct the flow of combustion and ventilation air.
Do not install near open windows and/or doors.
Minimum ambient temperature for safe use is -13°F (-25°C)
WARNING
This appliance must be installed with the casters provided by the manufacturer.
WARNING
This appliance must be installed on a firm and level surface, free of debris. Ensure the
appliance is stable (will not move or tip) prior to operation
WARNING
Lock swivel casters and place wheel chocks underneath large wheels prior to use. Do not
remove wheel chocks or unlock casters during operation.
Gas Connection
The gas line must be installed to meet the local building codes or National Fuel Gas Code ANS Z223.1 a nd
NFPA 54 (latest editions). In Canada, install the appliance in accordance with CSA B149.1 or .2 and local
codes. A properly sized and installed gas line will deliver a minimum supply pressure of 7.0 ± 2.0 inches w.c.
(17.4 ± 5 mbar) for natural gas and 12.0 ± 2.0 inches w.c. (29.9 ± 5 mbar) fo r propane gas to all appliances
connected to the supply line, operating simultaneously at full demand.
WARNING
NEVER supply the appliance with a gas other than the one that is indicated on the data
plate. Using the incorrect gas type will cause improper operation and could result in
serious injury or death. If you need to convert the appliance to another type of fuel,
contact the dealer you purchased it from.
NOTICE
NEVER use an adaptor to make a smaller gas supply line fit the appliance connection.
This may not allow proper gas flow for optimum burner operation, resulting in poor
performance and improper operation.
Fuel Supply Line Leak and Pressure Testing
The fuel supply system must be tested before the appliance is used. If the fuel line is going to be tested at a
pressure greater than ½ PISG (3.45 kPa), insure that that appliance is disconnected from the fuel line. If the fuel
line is to be tested at a pressure equal to or less than ½ PSIG (3.45 kPa), the appliance can be connected
during the test, but the unit’s gas valve must be shut. Test all gas line connections for leaks with a solution of
soap and water when pressure is applied. Do not test with an open flame.
Natural Gas Connections
3
INSTALLATION/OPERATION
WARNING
Adequate means must be provided to limit the movement of the appliance without
depending on the gas line connection. The appliance must be stabilized by installing
restraining chains and/or wheel chocks. If a flexible gas line is used, an additional
restraining cable must be connected at all times when the appliance is in use. If
disconnection of the restraint(s) is necessary, the restraint(s) must be reconnected after
the appliance is returned to its originally installed position.
WARNING
This appliance, when equipped with a flexible gas line, must be connected to the gas
supply with a connector that complies with the Standard for Connectors for Mov able Gas
Appliances, ANSI Z21.69 • CSA 6.16 and a quick disconnect device that complies with the
Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z24.41 • CSA 6.9.
Adequate means must be provided to limit the movement of this appliance without
depending on the connector, quick disconnect device, or its associated piping to limit the
movement of the appliance. Restraining means may be attached to the back of the
appliance if necessary.
NOTICE
All gas supply connections and any pipe joint compound must be resistant to the action of
propane gases
Codes require that a gas shutoff valve be installed in the gas line ahead of the fryer.
The NATURAL GAS supply line must be at least the equivalent of ¾” (19.1 mm) iron pipe.
Make sure the pipes are clean and free of obstructions, dirt, and piping compound.
After piping has been checked for leaks, fully purge gas pipes to remove air.
NOTICE
Inspect the hose assembly regularly. Replace with original manufacturer’s parts only.
Propane Cylinders and Regulators
NOTICE
Pressure regulators and hose assemblies supplied with the appliance must be used. All
gas supply connections and any pipe joint compound must be resistant to the action of
propane gases.
The standard, self contained propane system fryer is designed for use with a 40 lb. (18.1 kg.) propane cylinder,
equipped with a Type I cylinder valve
WARNING
Do not store propane cylinder in or on the appliance, explosion, fire, or injury may result.
The Type I (Q.C.C. 1) cylinder valve is recognizable by the large external thread on the outlet part of the valve.
Standard valves do not have these exterior threads. Any attempt to fit the regulator with anything other than the
mating Type I (Q.C.C. 1) connector, (recognized by the large plastic coupling nut) will negate the important
safety features designed into the Type I (Q.C.C. 1) system. Fitting a standard #510 P.O.L. connector, will not
provide the flow control or temperature shut-off safety features built into the complete Type I (Q.C.C. 1) system.
When purchasing a cylinder for your appliance, it must be constructed and marked in accordance with the
specifications of:
The U.S. Department of Transportation (DOT), or CAN/CSA B339.
The cylinder must also be equipped with:
4
INSTALLATION/OPERATION
a) A shut-off valve terminating in a proper cylinder valve outlet specified in current standards.
b) A safety relief valve having direct communication with the vapor space of the cylinder.
c) A collar to protect the cylinder shut-off valve.
d) An arrangement for vapor withdrawal only.
e) A bottom ring for securing to the cylinder support assembly.
WARNING
Protect regulator vent openings from the elements. Do not expose regulators to rain,
snow, or ice. Store regulators in cabinet when not in use.
WARNING
Only install and operate cylinders in the retaining brackets on the appliance. Cylinders
must be secured against tip-over and from heat sources at all times. Do not store unused
gas cylinders in any compartments on the appliance that are not intended for cylinder
storage. Unauthorized storage could lead to an explosion, fire, or personal injury.
NOTICE
This appliance is not intended for use with a remote gas system.
Propane Cylinder installation and transportation
Handling, storage, and transportation of propane cylinders must be in accordance with Storage and Handling of
Liquid Petroleum Gases, ANSI/NFPA 58 or Natural Gas and Propane Installation Code, CSA B149.1.
Therefore:
Always use the protective cap provided with your cylinder whenever it is not connected to your
appliance.
Do not store in a building, garage or any other enclosed area. Store only in a well ventilated area.
Do not store in the vicinity of any gas burning apparatus or in any high heat area such as a closed car or
trunk, or in direct sunlight.
Do not smoke while transporting a cylinder in your vehicle.
Transport and store cylinder(s) in an upright position only.
Store out of reach of children.
Allow only qualified LP gas dealer to fill or repair cylinder(s).
Do not allow the cylinder to be over filled.
Make sure the LP gas dealer checks the cylinder for leaks after filling.
Mount LP cylinder securely on brackets provided. Slide top cylinder bracket down onto cylinder, and tighten
wing nuts. Connect gas hose by inserting connector into LP cylinder and securing by turning green knob, until
tight. Open valve on LP cylinder.
Turn off valve on LP cylinder when appliance is not in use.
Storage of the appliance indoors is permissible, only if the LP cylinder is disconnected and removed from the
appliance.
To transport, ensure valve on LP cylinder is closed. Leave LP cylinder mounted upright in brackets on
appliance. If completely disconnected from appliance, LP cylinder must be transported and stored in an upright
position. Remove all liquid from cook tank prior to transporting appliance.
WARNING
The Pressure regulator and the hose assembly supplied with the appliance must be used.
A replacement pressure regulator and hose assembly must be that specifie d by the
manufacturer.
CAUTION
5
INSTALLATION/OPERATION
Inspect gas pressure regulator and hose assembly before each use. If it evident that there
is excessive abrasion or wear, or the hose or regulator is cut or damaged in any way, it
must be replaced prior to the appliance being put into operation. A replacement pressure
regulator and hose assembly must be that specified by the manufacturer.
Fire Safety Systems
Your new appliance must have proper ventilation to function safely and properly. Exhaust gas temperatures can
reach as high as 1100 °F (593 °C). Therefore, it is very important to have a fire safety device readily accessible
during operation. Your ventilation system should be designed to allow for easy cleaning. The following tables
contain a list of reference documents that will provide guidance on fire safety devices. It is not necessarily
complete. Additional information can be obtained from CSA International, 8501 East Pleasant Valley Road,
Cleveland, OH, 44131 or visit their website at www.csa-international.org.
Types of Fire Extinguishers
Topic UL Document
CO2 Type Extinguishers ANSI/UL 154 ANSI/NFPA 12
Dry Chemical Type Extinguishers ANSI/UL 299 ANSI/NFPA 17
Water Type Extinguishers ANSI/UL 626 ANSI/NFPA 13
Foam Type Extinguishers ANSI/UL 8 ANSI/NFPA 11
Installation
If you have completed the above steps that are applicable to the appliance you purchased, the appliance is now
ready to be installed. Although it may be possible for you to install and set up your new appliance, it is
STRONGLY recommended that you have this done by qualified professionals. A qualified professional will
ensure that the installation is safe and meets local building and fire codes.
WARNING
DO NOT obstruct the flow of combustion, ventilation or air openings around the appliance.
Adequate clearance around the appliance is necessary for servicing and proper burner
operation. Ensure that you meet the minimum clearance requirements specified in this manual.
Installation Clearances
The clearances shown below are for combustible and non-combustible installations and will allow for safe and
proper operation of your appliance.
Back 6 in. (15 cm) 0
Sides 6 in. (15 cm) 0
Floor 6 in. (15 cm) 6 in. (15 cm)
In addition to the above clearances there must also be at least 28 in (71.2cm) of open space in front of the unit.
It is essential that the appliance be operated only when adequate ventilation is provided. Inadequate ventilation
many not properly evacuate all appliance emissions. Excessive winds may cause drafts, which could interfere
with proper operation of the pilot and burners. Never block the flue opening or locate this appliance under
overhead unprotected combustible surfaces.
Combustible
Construction
Combustible
Construction
CAUTION
A down draft will not allow the appliance to exhaust properly and will cause overheating, which
may cause permanent damage. Damage caused by down drafts will not be covered by the
warranty. NEVER allow anything to obstruct the flow of combustibles or ventilation exiting the
appliance. NEVER place anything on top of the flue area, or block the flue in any way.
National Fuel Gas
Code Document
Non-
6
INSTALLATION/OPERATION
Initial Adjustments
After your appliance has been properly installed as described in the installation section of this manual, it will
need to be adjusted to ensure that it will perform as designed. These adjustments must be performed by a
qualified person. To perform these adjustments the following tools will be needed:
• Manometer • Digital Thermometer (Temperature Probe)
• DC Millivolt Meter
Before you begin filling and adjusting the appliance, perform the
following visual checks:
a. After the appliance is in its permanent location,
check the levelness. Any additional leveling that
is necessary can be performed as previously
described.
b. Check the temperature probe and high limit bulb
(in the tank) to ensure that the mounting screws
are tight.
c. Review the installation portion of this manual and
ensure that all steps have been followed and
executed properly.
Burner Ignition Systems
CAUTION
Before proceeding any further, fill the tank with WATER. Water is used for the installation
adjustments because the temperature will never exceed 212°F (100°C), thereby allowing
plenty of adjustment time. Never let the water level go below the “OIL LEVEL” mark
stamped on the tank.
Ensure that these
Parts are not loose
7
INSTALLATION/OPERATION
WARNING
During operation there is an open flame inside this appliance. The unit may get hot
enough to set near by materials on fire. Keep the area around the appliance free from
combustibles.
Lighting Instructions
For manual pilots, refer to the following instructions.
WARNING
If pilot extinguishes, wait 5 minutes before attempting to relight the pilot to allow any built
up gas to dissipate.
a. Open gas supply valves to the appliance.
b. Turn the thermostat control knob counterclockwise to the OFF position.
c. Turn the gas valve knob counterclockwise to the PILOT position. Push knob
in and hold a flame to the pilot until the pilot ignites; this may take a little while
the first time you light the pilot because of the air in the lines. Once lit, hold
the knob in for approximately one minute and then release.
d. If the pilot goes out, wait 5 minutes and repeat step C. If after three tries the
pilot will not remain lit, refer to the operator troubleshooting section of this
manual.
e. Once a pilot flame has been established, turn the gas valve knob
counterclockwise to the ON position.
f. Set the thermostat control knob to the desired temperature setting, The main
burners will ignite and be controlled by the thermostat.
Pilot Flame Adjustment
For manual pilots, refer to the following instructions. Perform this procedure once the pilot is lit and
ensure that the thermostat is turned to the OFF position.
NOTE: This procedure requires a DC millivolt meter set to a scale of 0-1000 mV.
Using test leads with sharp probes will help in taking the required readings.
a. Locate the thermopile wires coming from the pilot to the
gas valve.
b. Using the positive (+) test probe, connect the probe to
the top PP terminal with the red wire.
c. Connect the negative (-) test probe to the bottom PP
terminal with the white wire.
d. The output level should be 550mv ± 50mV. If this level
is not correct, remove the cap screw and adjust the
screw in and out to achieve the proper millivolt level.
Replace cap screw.
Note: Allow 3 to 5 minutes between flame adjustments to allow the reading to stabilize.
8
INSTALLATION/OPERATION
Main Burner System Adjustment
For the main burners to operate the gas supply valve must be open and the thermostat must be turned
on. For models with electric controls, the main power switch must be on. The main burners receive gas
from the main gas supply through the thermostatically controlled valve. When the thermostat is turned up
the gas control valve opens.
The main burners must be adjusted to deliver optimum flame. Refer to the following procedure to adjust the
main burners.
CAUTION
Before proceeding any further, fill the tank with WATER. Water is used for the installation
adjustments because the temperature will never exceed 212°F (100°C), thereby allowing plenty of
adjustment time. Never let the water level go below the “OIL LEVEL” mark stamped on the tank.
a. Ensure that the main gas valve is shut off, remove the manifold pressure tap plug and
connect an accurate pressure gauge (range of 0-16 “ w.c. in 0.1” increment s) or
manometer.
b. Turn on this and all appliances connected to the gas supply line and light their main
burners. The pressure reading of the installed pressure gauge should not drop from the
required installation pressure. Any loss of pressure indicates inadequate supply line
installation, which will cause poor performance of all appliances during peak usage.
c. The installed pressure gauge should be the same, ±0.1” w.c, as that marked on the data
plate on the inside door or on the back of the appliance. If the pressure is correct, go to
step e, if it is not, adjust the pressure as outlined in step d.
d. To adjust the pressure, remove the regulator adjustment screw cap and, with a flat head
screwdriver, adjust the regulator screw until the proper burner pressure is reached. Turning the
screw clockwise will increase the burner pressure. Turning the screw counterclockwise will
decrease the burner pressure.
e. When the pressure is correct, replace the regulator adjustment screw cover.
9
INSTALLATION/OPERATION
Initial Cleaning
When your appliance is shipped, many of its parts are covered with a thin coat of shortening/oil for protecti on.
Before the appliance is ready for cooking it must be cleaned. This will remove the shortening/oil coating and any
foreign matter that may have accumulated during storage and shipment. Refer to the following proced ure to
clean the appliance.
a. Fill the tank with water. Light the pilot, turn the appliance on and set the thermostat to
200°F (93 °C).
b. Allow the appliance to heat for 15 minutes. Add cleaner to the water, stirring with the cleaning
brush to ensure that the cleaner dissolves thoroughly.
CAUTION
DO NOT leave the appliance unattended during cleaning. Never let the water level go below the
“OIL LEVEL” mark stamped on the tank.
c. Using the cleaning brush, scrub the inside of the tank to remove the protective coating.
d. When cleaning is complete turn the appliance off and drain the water into a container suitable
for hot water and dispose of it.
WARNING
Wear protective gloves and clothing when cleaning and draining the appliance and when
disposing of water. The water is extremely hot and can cause severe injuries.
e. When the tank has cooled, rinse thoroughly with cool water. Continue to rinse the tank
until the cleaner has been completely and thoroughly rinsed from the tank.
f. Using a clean dry cloth, wipe out all of the water. Be very thorough when removing the
water, as any residual water will cause hot shortening/oil to splatter out of the appliance.
NOTICE
Mild steel tanks must be wiped down/coated thoroughly with shortening/oil to keep the tank
from rusting
10
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