Magikitch'n L22-288 User Manual

IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment:
Model #: ___________________________
Serial #: ___________________________
Date Purchased: ____________________
Exploded Parts Manual
MKG24, MKG36, MKG48, MKG60, MKG72
Gas Griddle Models with All Options
Built after 08/1/2005
L22-288 Rev 0 (04/06)
Exploded Parts-MKG Griddle Gas Models (All Options)
Post in a prominent location the instructions to be
followed in the event that an operator smells gas. Obtain this information from your local gas supplier.
WARNING
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this appliance.
WARNING
Installation, maintenance and repairs should be performed by a MagiKitch’n Authorized Service and Parts (ASAP) company technician or other qualified personnel. Installation, maintenance or repairs by an unauthorized and unqualified personnel will void the warranty.
WARNING
Installation and all connections must be made according to national and local regulations and codes in force.
WARNING
During the warranty period if a customer elects to use a non­original part or modifies an original part purchased from MagiKitch’n and/or its Authorized Service and Parts (ASAP) companies, this warranty will be void. In addition, MagiKitch’n and its affiliates will not be liable for any claims, damages or expenses incurred by the customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or received from an unauthorized service center.
WARNING
This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable.
WARNING
Adequate means must be provided to LIMIT the movement or this appliance without depending on the gas or electrical cord connection. Single appliances equipped with legs must be stabilized by installing anchor straps. All appliances equipped with casters must be stabilized by installing restraining chains.
WARNING
An appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device. This quick disconnect must comply with ANSI Z24.41.
Parts (ASAP) company technician, or a similarly qualified person in order to avoid a hazard.
WARNING
The power supply must be disconnected before servicing, maintaining or cleaning this appliance.
WARNING
The appliance is NOT jet stream approved. DO NOT clean the appliance with a water jet.
WARNING
DO NOT attempt to move this appliance or transfer hot liquids from grease box to another container when the unit is at operating temperature or filled with hot liquids. Serious personal injury could result if skin comes in contact with the hot surfaces or liquids.
WARNING
DO NOT sit or stand on this appliance. The appliance’s front panel, cook plate, splash back, sides, workshelf is not a step. Serious injury could result from slipping, falling or contact with hot surfaces or hot liquids.
WARNING
NEVER use the appliance as a step for cleaning or accessing the ventilation hood. Serious injury could result from slips, trips or from contacting hot surfaces or liquids.
WARNING
This appliance is intended for indoor use only.
WARNING
DO NOT operate appliance unless all panels and access covers are attached correctly.
WARNING
It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis.
WARNING
There is an open flame inside this appliance. The unit may get hot enough to set nearby materials on fire. Keep the area around the appliance free from combustibles.
WARNING
DO NOT supply the appliance with a gas that is not indicated on the data plate. If you need to convert the appliance to another type of fuel, contact your equipment dealer or a MagiKitch’n Authorized Service and Parts (ASAP) Company.
WARNING
DO NOT use an open flame to check for gas leaks!
WARNING
DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood.
WARNING
This appliance is intended for professional use only and should be operated by fully trained and qualified personnel.
WARNING
If the appliance is equipped with a power cord and it is damaged, it must be replaced by a MagiKitch’n Authorized Service and
2
L22-288 Rev 0 (04/06)
WARNING
If gas flow to appliance is interrupted, or pilots extinguish, wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate.
WARNING
Ensure that the appliance can get enough air to keep the flame burning correctly. If the flame is starved for air, it can give off a dangerous carbon monoxide gas. Carbon monoxide is a clear odorless gas that can cause suffocation.
Exploded Parts-MKG Griddle Gas Models (All Options)
TABLE OF CONTENTS
A) GRIDDLE ASSEMBLY ................................................................................................................ 4
GRIDDLE ASSEMBLY EXPLODED VIEW A PARTS LIST ............................................................................. 4
GRIDDLE ASSEMBLY EXPLODED VIEW A ............................................................................................... 5
GRIDDLE ASSEMBLY EXPLODED VIEW A1 PARTS LIST ........................................................................... 6
GRIDDLE ASSEMBLY EXPLODED VIEW A1 ............................................................................................. 7
B) CONTROLS ................................................................................................................................. 8
SNAP ACTION WITH PIEZO IGNITION CONTROLS EXPLODED VIEW B PARTS LIST ...................................... 8
SNAP ACTION WITH PIEZO IGNITION CONTROLS EXPLODED VIEW B ........................................................ 9
MATCHLESS IGNITION CONTROLS EXPLODED VIEW B1 PARTS LIST ...................................................... 10
MATCHLESS IGNITION CONTROLS EXPLODED VIEW B1 ........................................................................ 11
C) CABINET ................................................................................................................................... 12
CABINET FRAME EXPLODED VIEW C PARTS LIST................................................................................. 12
CABINET FRAME EXPLODED VIEW C................................................................................................... 13
D) GAS CONTROL PIPING............................................................................................................ 14
SNAP ACTION WITH PIEZO IGNITION GAS ASSEMBLY EXPLODED VIEW D PARTS LIST ............................. 14
SNAP ACTION WITH PIEZO IGNITION GAS ASSEMBLY EXPLODED VIEW D ............................................... 15
MATCHLESS IGNITION GAS ASSEMBLY EXPLODED VIEW D1 PARTS LIST ............................................... 16
MATCHLESS IGNITION GAS ASSEMBLY EXPLODED VIEW D1 ................................................................. 17
PILOT ASSEMBLY EXPLODED VIEW D2 PARTS LIST ............................................................................. 18
PILOT ASSEMBLY EXPLODED VIEW D2 ............................................................................................... 19
E) ELECTRICAL INFORMATION................................................................................................... 20
SOLID STATE CONTROL SCHEMATIC VIEW E ....................................................................................... 20
ELECTRIC THERMOSTAT SCHEMATIC VIEW E1 .................................................................................... 21
SOLID STATE CONTROL TEMPERATURE PROBE RESISTANCE CHART .................................................... 22
NOTES PAGE................................................................................................................................. 23
L22-288 Rev 0 (04/06)
3
Exploded Parts-MKG Griddle Gas Models (All Options)
A) GRIDDLE ASSEMBLY
Griddle Assembly Exploded View A Parts List
ITEM # PART # PART DESCRIPTION
5125-1536701 Weld Assembly, MKG24 Plain Steel Griddle Top 5125-1536702 Weld Assembly, MKG36 Plain Steel Griddle Top 5125-1536703 Weld Assembly, MKG48 Plain Steel Griddle Top 5125-1536704 Weld Assembly, MKG60 Plain Steel Griddle Top 5125-1536705 Weld Assembly, MKG72 Plain Steel Griddle Top 5125-1536706 Weld Assembly, MKG24 Chrome Plated Griddle Top 5125-1536707 Weld Assembly, MKG36 Chrome Plated Griddle Top 5125-1536708 Weld Assembly, MKG48 Chrome Plated Griddle Top 5125-1536709 Weld Assembly, MKG60 Chrome Plated Griddle Top 5125-1536710 Weld Assembly, MKG72 Chrome Plated Griddle Top 5125-1516601 Weld Assembly, MKG24 Plain Steel Griddle Top, LH Trough 5125-1516602 Weld Assembly, MKG36 Plain Steel Griddle Top, LH Trough 5125-1516603 Weld Assembly, MKG48 Plain Steel Griddle Top, LH Trough 5125-1516604 Weld Assembly, MKG60 Plain Steel Griddle Top, LH Trough
1
5125-1516605 Weld Assembly, MKG72 Plain Steel Griddle Top, LH Trough 5125-1516606 Weld Assembly, MKG24 Chrome Plated Griddle Top, LH Trough 5125-1516607 Weld Assembly, MKG36 Chrome Plated Griddle Top, LH Trough 5125-1516608 Weld Assembly, MKG48 Chrome Plated Griddle Top, LH Trough 5125-1516609 Weld Assembly, MKG60 Chrome Plated Griddle Top, LH Trough 5125-1516610 Weld Assembly, MKG72 Chrome Plated Griddle Top, LH Trough 5125-1537101 Weld Assembly, MKG24 Plain Steel Griddle Top, RR Trough 5125-1537102 Weld Assembly, MKG36 Plain Steel Griddle Top, RR Trough 5125-1537103 Weld Assembly, MKG48 Plain Steel Griddle Top, RR Trough 5125-1537104 Weld Assembly, MKG60 Plain Steel Griddle Top, RR Trough 5125-1537105 Weld Assembly, MKG72 Plain Steel Griddle Top, RR Trough 5125-1537106 Weld Assembly, MKG24 Chrome Plated Griddle Top, RR Trough 5125-1537107 Weld Assembly, MKG36 Chrome Plated Griddle Top, RR Trough 5125-1537108 Weld Assembly, MKG48 Chrome Plated Griddle Top, RR Trough 5125-1537109 Weld Assembly, MKG60 Chrome Plated Griddle Top, RR Trough 5125-1537110 Weld Assembly, MKG72 Chrome Plated Griddle Top, RR Trough 5425-1531001 Cabinet Back, Removable MKG24 5425-1531002 Cabinet Back, Removable MKG36
2
5425-1531003 Cabinet Back, Removable MKG48 5425-1531004 Cabinet Back, Removable MKG60
5425-1531005 Cabinet Back, Removable MKG72 3 P0020600 Bolt, ¼-20 UNC x ½” Thread 4 P0075400 Screw, 10-24 x ½” Self Tap 5 5425-1540301 Cabinet, Back Spacer Bracket MKG
5425-1529701 Cabinet Back, Removable W/Flue MKG24
5425-1529702 Cabinet Back, Removable W/Flue MKG36 6
5425-1529703 Cabinet Back, Removable W/Flue MKG48
5425-1529704 Cabinet Back, Removable W/Flue MKG60
5425-1529705 Cabinet Back, Removable W/Flue MKG72
4
L22-288 Rev 0 (04/06)
Exploded Parts-MKG Griddle Gas Models (All Options)
Griddle Assembly Exploded View A
NOTE 1: Item 2 can be replaced with item 6, this allows flue to vent upwards.
L22-288 Rev 0 (04/06)
5
Exploded Parts-MKG Griddle Gas Models (All Options)
Griddle Assembly Exploded View A1 Parts List
ITEM # PART # PART DESCRIPTION
1 2 3 4 5 6 7
8
9 10 11 12 13
14
15
5425-1529301 Cabinet, Burner Upright Divider MKG
P0075400 Screw, 10-24 x ½” Self Tap
5425-1531301 Cabinet, Burner Mounting Bracket
P0076100 Screw, 10-24 x3/4” Self Tap 60138901 Burner, 1.25” Diameter
5425-1522301 Burner, Mounting Bracket front MKG
PP10196 Nut, 8-32 UNC 5425-1531201 Cabinet, Burner Mounting Plate MKG 5425-1531202 Cabinet, Burner Mounting Plate MKG LH Trough 5425-1530303 Cabinet, Burner Seal Plate MKG L/R Pilot 5425-1530302 Cabinet, Burner Seal Plate MKG Mid Pilot 5425-1530301 Cabinet, Burner Seal Plate MKG Mid 5425-1533201 Burner, Manifold Retainer Bracket MKG EI 5425-1529201 Pilot, Cover Plate MKG 5125-1509401 W/A, Runner Tube LH MKG 5125-1532801 W/A, Runner Tube LH with Side Chute MKG 5125-1509402 W/A, Runner Tube RH MKG 5225-1521801 C/A, Pilot Assy. MKG with Piezo Ignition
16
5225-1521802 C/A, Pilot Assy. MKG Nat with Matchless Ignition 5225-1521803 C/A, Pilot Assy. MKG LP with Matchless Ignition
17
18
5425-1530401 Cabinet, Shelf Seal Plate MKG Outer 5425-1530404 Cabinet, Shelf Seal Plate MKG Side Trough 5425-1530403 Cabinet, Shelf Seal Plate MKG Center 5425-1519101 Cabinet, Bottom Outer MKG24 5425-1519102 Cabinet, Bottom Outer MKG36
19
5425-1519103 Cabinet, Bottom Outer MKG48 5425-1519104 Cabinet, Bottom Outer MKG60 5425-1519105 Cabinet, Bottom Outer MKG72 5125-1519201 W/A, Cabinet Bottom Front and Rear MKG24 5125-1519202 W/A, Cabinet Bottom Front and Rear MKG36
20
5125-1519203 W/A, Cabinet Bottom Front and Rear MKG48 5125-1519204 W/A, Cabinet Bottom Front and Rear MKG60 5125-1519205 W/A, Cabinet Bottom Front and Rear MKG72 5425-1519001 Cabinet, Bottom Support MKG24 5425-1519002 Cabinet, Bottom Support MKG36
21
5425-1519003 Cabinet, Bottom Support MKG48 5425-1519004 Cabinet, Bottom Support MKG60 5425-1519005 Cabinet, Bottom Support MKG72
6
L22-288 Rev 0 (04/06)
Exploded Parts-MKG Griddle Gas Models (All Options)
Griddle Assembly Exploded View A1
5
14
9
15
16
L22-288 Rev 0 (04/06)
20
7
Exploded Parts-MKG Griddle Gas Models (All Options)
B) CONTROLS
Snap Action with Piezo Ignition Controls Exploded View B Parts List
ITEM # PART # PART DESCRIPTION
1
2
3 4 5
5425-1522802 Cabinet, Support Plate MKG Piezo
60119006 Tubing, Flexible .375” OD w.o Fitting 18” 60119007 Tubing, Flexible .375” OD w.o Fitting 30” 60119008 Tubing, Flexible .375” OD w.o Fitting 8” 60141301 Wrg, Ignition Angle X .093 Dia. Female
60138801 Themostat, Snap Action 200°-450°F 5425-1534601 Cabinet, Front Support Snap Action MKG24 5425-1534602 Cabinet, Front Support Snap Action MKG36
6
5425-1534603 Cabinet, Front Support Snap Action MKG48 5425-1534604 Cabinet, Front Support Snap Action MKG60 5425-1534605 Cabinet, Front Support Snap Action MKG72
7 8 9
10
5425-1508701 PG, Tstat Holder Bracket MKG
P0075400 Screw, 10-24 x ½” Self Tap
60092102 Nutsert, ¼-20 UNC THD
PP10687 Screw, 6-35 x 5/16” UNC Tr HD 5425-1540111 W/A, Front Panel Snap Action MKG24 5425-1540112 W/A, Front Panel Snap Action MKG36
11
5425-1540113 W/A, Front Panel Snap Action MKG48 5425-1540114 W/A, Front Panel Snap Action MKG60 5425-1540115 W/A, Front Panel Snap Action MKG72
12 13 14
A6087301 Label, Snap Action Thermostat
PP10944 Knob, Snap Action Thermostat
PP10023 Screw, 10-24 x3/8” Self Tap 5225-1534901 Door, Snap Action with Hinge MKG24 5225-1534902 Door, Snap Action with Hinge MKG36
15
5225-1534903 Door, Snap Action with Hinge MKG48 5225-1534904 Door, Snap Action with Hinge MKG60 5225-1534905 Door, Snap Action with Hinge MKG72
16 17 18
60141501 Ignitor, Piezo with Mounting Nut P6071300 Magnet, Door
5125-1532401 W/A, Grease Box 3.7 Gal.
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L22-288 Rev 0 (04/06)
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