Magikitch'N APL-SMB-624 Installation Manual

600 CE SERIES
GAS BROILER
INSTALLATION – OPERATION - MAINTENANCE
BOX 501
P.O.
CONCORD NH 03302-0501
TEL:603-225-6684 FAX 603-225-8497
WWW.MAGIKITCHN.com
L25-004 R3 (2/15)
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TO THE PURCHASER, OWNER AND STORE MANAGER
Please review these warnings prior to posting them in a prominent location for reference.
TO THE PURCHASER
Post in a prominent location the instructions to be followed in the event that an operator smells gas. Obtain this information from your local gas supplier.
FOR YOUR PROTECTION
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Do not spray aerosols in the vicinity of this appliance when it is in operation.
WARNING
Improper installation, adjustment, operation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing, operation, servicing this appliance.
WARNING
Installation, maintenance and repairs should be performed by a Pitco Authorized Service and Parts (ASAP) company technician or other qualified personnel. Installation, maintenance or repairs by an unauthorized and unqualified personnel will void the warranty.
WARNING
Installation and all connections must be made according to local codes in force. In the absence of local codes in North America, the installation must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the Natural Gas and Propane Installation Code CSA B149.1 as applicable. In Australia, the appliance must installed in compliance with AS/NZS 5601.
WARNING
During the warranty period if a customer elects to use a non­original part or modifies an original part purchased from Pitco and/or its Authorized Service and Parts (ASAP) companies, this warranty will be void. In addition, Pitco and its affiliates will not be liable for any claims, damages or expenses incurred by the customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or received from an unauthorized service center.
WARNING
Adequate means must be provided to LIMIT the movement or this appliance without depending on the gas or electrical cord connection. Single appliances equipped with legs must be stabilized by installing anchor straps. All appliances equipped with casters must be stabilized by installing restraining chains.
WARNING
An appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device. In North America this quick disconnect must comply with ANSI Z24.41. In Australia, the quick disconnect must comply with AS 4627.
WARNING
DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood.
WARNING
The appliance is NOT jet stream approved. DO NOT clean the appliance with a water jet.
WARNING
DO NOT use an open flame to check for gas leaks!
L25-004 R3 (2/15)
DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot surface.
NEVER use the appliance as a step for cleaning or accessing the ventilation hood. Serious injury could result from slips, trips or from contacting hot surface.
This appliance is intended for indoor use only. DO NOT operate appliance unless all panels and access
covers are attached correctly. It is recommended that this appliance be inspected by a
qualified service technician for proper performance and operation on a yearly basis.
There is an open flame inside this appliance. The unit may get hot enough to set nearby materials on fire. Keep the area around the appliance free from combustibles.
DO NOT supply the appliance with a gas that is not indicated on the data plate. If you need to convert the appliance to another type of fuel, contact your dealer.
If gas flow to appliance is interrupted, or pilots extinguish, wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate.
Ensure that the appliance can get enough air to keep the flame burning correctly. If the flame is starved for air, it can give off a dangerous carbon monoxide gas. Carbon monoxide is a clear odorless gas that can cause suffocation.
This appliance is intended for professional use only and should be operated by fully trained and qualified personnel.
In North America, gas appliances equipped with casters must be installed with connectors that comply with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69.CSA 6.16 Latest Edition. This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21.41.CSA 6.9 Latest Edition. In Australia, an appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device that complies with AS 4627 and a restraining cable. The restraining cable must not exceed 80% of the length of the flexible gas line.
This appliance is not intended for use by person (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
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TableofContents
Installation
Delivery and Location Broiler Assembly Gas Conversion Gas Connection
Operation
Gas Connection and Conversion Information for 600-CE Model Broilers Broiler Set Up Lighting Instructions General Charbroiling Tips
Maintenance
Cleaning and Preventative Maintenance
Accessory and Replacement Parts List
SMB ................................................................................................................................................................................................. 15
600 SERI ES-C E ............................................................................................................................................................................... 15
1. Lighting Instructions
2. Initial Set-Up
3
.
4
.
ORIGINAL EQUIPMENT WARRANTY ....................................................................................................................................... 19
.......................................................................................................................................................................................... 4
................................................................................................................................................................... 4
........................................................................................................................................................................... 5
............................................................................................................................................................................... 6
............................................................................................................................................................................... 6
............................................................................................................................................................................. 7
................................................................................ 7
................................................................................................................................................................................ 8
..................................................................................................................................................................... 9
........................................................................................................................................................... 10
......................................................................................................................................................................... 12
.................................................................................................................................... 12
....................................................................................................................................... 13
............................................................................................................................................................ 15
......................................................................................................................................................................... 16
Typical SMB 600 Series Illustration
Accessory / Parts List For SMB 600 Series Models
(Model SMB 636 shown) .................................................................................. 17
..................................................................................................... 18
L25-004 R3 (2/15)
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Delivery and Location
DELIVERY
Each broiler was carefully inspected and packaged being tendered to the carrier. Upon delivery of your new broiler:
• Uncrate the broiler and check for damage. Mos carriers will accept claims for damage if they are notified within seven days of delivery and the sh ipp ing container is retained for inspection.
OTE: The broiler top grid is shipped underneath the
unit. packing crate.
MagiKitch’n cannot assume responsibility fo r loss or damage suffered in transit. The carrier assumed full responsibility for delivery in good order when the shipment was accepted.
For installation or maintenance, contact your local dealer or authorized service by other than MagiKitch’n authorized service agencies or personnel may void warranty coverage. Call Pitco Frialator Technical Support at 603-225-6684 who will put you in touch with the proper local service organization or make service arrangements for you.
Installation
efore
Be sure to remove it before disposing of the
LOCATION
• Place the unit in a properly ventilated area.
• Keep the area free and clear of all combustibles such as paper, cardboard, and flammable liquids solvents.
• This unit requires 0cm minimum clearance to non– combustible construction. The unit is not approved for installation in areas with combustible construction.
• Provisions must be made for an adequate air supply to the broiler.
the
• Keep obstructions that could block the flow of combustion and ventilation air.
• Be sure there is sufficient clearance at the rear of the unit for gas connections, regulator and any master shutoff valve(s) to be installed.
• The location must provide adequate clearance for servicing.
Before making any gas connections to this broiler, check that the available gas supply meets the requirements for supply pressure and gas type shown on the rating plate on the front of the unit.
area in
front
of the unit free
agent
. Installation or service
from
and
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L25-004 R3 (2/15)
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Installation
Broiler Assembly
NOTE: This appliance shall be installed in accordance
with current regulations and used only in a well–
.
ventilated space installing and using this appliance.
NOTE: Installation and connection must be performed by
a qualified installer only.
COUNTERTOP MODELS
Countertop models must be sealed to the counter surface in compliance with National and Local Sanitation standards.
1
. Apply a 13mm bead of silicone to the bottom of the
broiler. The silicone should run approximately 6mm from the front, back and side edges of the unit.
LEG ATTACHMENT
The 15 cm legs are packed in the top section of the broiler. 1
. Screw the legs into the threaded holes in the corners
on the bottom of the broiler.
2
. Place the broiler onto the legs.
3
. Turn the adjustable leg feet to level the oven.
Refer to these instructions before
Figure 1
CASTER INSTALLATION
A flexible hose/connector must be used on any broile installed on casters. The connector must meet National an Local codes.
A restraint must be used to limit the movement of the appliance. Limited movement cannot depend on the flexible connector. DO NOT attach the restraint to gas piping or electrical conduit!
WARNING!! If the restraint is disconnected for any reason it must be reconnected when the unit is returned to its original position.
1. Screw the casters into the threaded ho les in the corners on the bottom of the broiler.
NOTE: The locking casters must be installed on the
front of the broiler.
2. Place the broiler onto the casters.
Figure 2
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L25-004 R3 (2/15)
Non-locking
Caster
Locking
Caster
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Gas Connection
An adequate gas supply is required for proper broiler performance. With all burners on “HIGH”, the manifold pressure should not show any appreciable drop. Fluctuations of more than 25% will create pilot problems and affect burner operation.
WARNING!! This unit must be connected ONLY to the type of gas specified on the rating plate.
1. Remove the hairpin clips securing the burners. This will allow for removal of the burners for inspection, cleaning and servicing.
2. Attach the regulator supplied with the unit. The regulator must be installed at the entry end of th e gas manifold.
NOTE: Be sure the regu lator is installed so that the
gas flows in the same direction as the arrow on the bottom of the regu lator.
the supplied regulator only. Use of any
will
other regulator warranty.
3. Adju st the regulator to the burner pressure listed on the rating plate. Refer to the table on the follo wing page for proper pressure settings.
NOTE: A pressure regulator is not required for all
countries.
4. Use pipe joint compound suitable for use with LP gas on all threaded connections.
5. Turn off all burner valves.
6. Turn on the gas supply. Check all connections for gas leaks using soap and water. Never use an open
flame to check for gas leaks!
invalidate
Use
the
Installation
Gas Conversion
All units are shipped with the appropriate orifices an components required for the gas requested. If the uni does not perform well or has unsatisfactory flame characteristics (too high, yellow tips, lifting), check tha the supply pressure and orifice size are appropriate fo the gas used before making any adjustments.
Use the following directions to convert the unit to different type of gas if necessary. Each conversion ki contains all the orifice sizes and markings required fo converting any size unit to any gas type in all countries.
ote that in Belgium units may not be converted. some conversions it may also be necessary to replace the regulator or restrictor orifice.
OTE: Refer to the table on the following page to
determine gas requirements, pressure and orifice sizes.
1.
Shut off the gas supply to the unit. Disconnect the unit from the gas supply.
2.
3.
Remove the top grids, radiants, runner tubes an burners.
Remove the brass runner tube orifice. Replace wit
4.
the new orifice. Remove all burner orifices. Replace with the ne
5.
orifices. Adjust the air shutters on all the burners to the
6.
correct opening. Mark the air shutter at the correc setting. Re-install the burners.
Re-install the runner tubes, radiants, and top grids.
7.
8.
Adjust the regulator to the correct gas pressure. If restrictor orifice is required in place of the regulato to meet your countries specific codes, remove the old restrictor orifice and replace it with a new one correctly specified for the gas type being used.
Adhere the appropriate conversion sticker to the front of the unit, near the rating plate.
sized to provide the burner pressure
Fo
ettings
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L25-004 R3 (2/15)
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