Magikist SPEX Operating Instructions Manual

SPEX SERIES
OPERATING MANUAL
HIGH PRESSURE WASHERS
– Please read all instructions before proceeding –
SETUP
Initial Assembly
To facilitate in the shipment of your pressure washer, some items require minor assembly. Refer to the instructions.
Lubrication
Prior to initial operation ensure that the oil level of the pump is to the halfway mark of the oil gauge window. Do not overfill. Use only Magikist high pressure pump oil or equivalent non-foaming, non­detergent, 40 weight #1 compressor oil. Do use automotive, transmission, or hydraulic oils, or brake fluid.
Motor Voltage
Ensure that your power supply matches that of the pressure washer. Do not use any other circuit unless the motor is rewired by a licensed electrician. If the pressure washer is unwired, a
Startup Procedure
Ensure that the oil level of the pump is to the halfway mark of the oil gauge window as described under Setup.
Attach the water supply hose to the water inlet connection and turn the water on. Leave the water supply turned on.
WARNING: IF CONNECTION IS MADE TO A POTABLE WATER SYSTEM, THE SYSTEM SHALL BE PROTECTED AGAINST BACKFLOW.
ADVERTISSEMENT: SI CET APPAREIL EST RACCORDÉ À UN RÉSEAU D’EAU POTABLE, CE DERNIER DOIT ÊTRE PROTÉGÉ CONTRE LES RETOURS.
Initial Assembly sheet included for
licensed electrician should be retained in order to carry out the proper installation.
Water Inlet Connection
The water inlet connection is a 3/4” female hose coupling located on the front right side of the water tank. It is connected to a float assembly which automatically maintains the correct water level in the water reservoir.
not
Attach your water supply hose to the water inlet connection and turn the water on. Leave the water supply turned on. Ensure that your water supply is of adequate capacity such that the water reservoir does not run empty.
Do not disconnect the suction line between the pump and the water reservoir and feed the pump directly without the use of a pressure reducing valve to reduce inlet pressure to 20 PSI.
OPERATION
Ensure that the power switch for the electric motor is in the OFF position. Connect the electric motor to the power supply.
Grasp the trigger gun firmly and turn the power switch for the electric motor to the ON position.
Pull back on the trigger of the spray gun to spray. If after a short while only a trickle of water is coming out the the spray nozzle or if the water is spurting out, you may need to purge air from the pump. See the subsection instructions on purging air from the pump.
WARNING: DO NOT SPRAY ELECTRICAL APPARATUS AND WIRING.
ADVERTISSEMENT: IL EST DANGEREUX DE TROP ARROSER LE MATÉRIEL ET LES CÂBLES ÉLECTRIQUES.
Purging Air for
Note on first time operation: If this is the first time you are using your pressure washer it is a good practice to flush the system to remove any foreign particles that may have accumulated during shipping. To do this remove spray nozzle from the end of the gun extension and operate the pressure washer for 2 minutes. Without a spray nozzle on the end of the gun extension water will simply flow out at low pressure. This will allow any foreign particles to be flushed from the system which might otherwise plug the spray nozzle.
Soap Container
Liquid soap may be added directly to the soap container through the filler spout. If a powdered detergent is used, the detergent should be dissolved in a pail of hot water before adding to the container. It is important that all the detergent be dissolved before adding it to the soap container as undissolved pieces may clog the soap strainer. The soap solution should be made as strong as possible as the soap control can be used for metering the soap.
Caution: Do not leave the pressure washer operating with gun trigger closed for extended periods of time as bypassing water from the unloader could heat up and damage the pump. Either turn power to the pressure washer off or open the trigger gun occasionally to introduce fresh water into the bypass.
Purging Air
To purge air from the pump, open the needle valve labelled “OPEN TO PRIME” located on the left front of the pump. Open the needle valve until water flows out and all air is purged from the pump. Close the needle valve tightly afterwards.
Pressure Adjustment
Your pressure washer comes equipped with a pressure regulating unloader valve located on the right front side of the pump. The unloader valve drops the pressure on the outlet of the pump to zero when the gun trigger is closed. This removes the load on the pump and motor when you are not spraying. The pressure regulating valve, located on the left front side of the pump, acts as a safety relief valve in case of unloader malfunction.
The unloader valve is preadjusted for the rated pressure of the pressure washer. If necessary, pressure can be adjusted by turning the adjusting cap on the unloader either up (to reduce pressure) or down (to increase pressure). Do not turn the adjusting cap down too far as this may cause the unloader not to unload properly. When turning the adjusting cap down to increase pressure it may be necessary to turn in the pressure regulating valve on the left hand side of the front of the pump just enough to stop water from exiting it.
As the soap suction line feeds directly into the water suction line of the pump it is important to ensure that the level of soap in the soap container remains higher than the end of the soap tube in the container.
Soap Control
The soap control provides a simple yet effective way to control the application of soap at high pressure. The soap control is located beneath the tee on the suction inlet of the pump. The soap control consists of an on-off valve and a needle valve.
To adjust the soap control turn the pressure washer on and open the gun trigger such that you are spraying. Open the on-off valve by moving the lever to the vertical position and use the needle valve to adjust the concentration of soap. Turn the needle valve knob clockwise to decrease the concentration or counter-clockwise to increase the concentration. Once the desired concentration is achieved, the needle valve can be left in this position and the on-off valve used to turn soap on and off.
Caution: Do not exceed the rated pressure of pressure washer.
MAINTENANCE
Pump Lubrication
Always ensure that the oil level of the pump is to the halfway mark of the oil gauge window. Do not overfill. Use only Magikist high pressure pump oil or equivalent non-foaming, non-detergent, 40 weight #1 compressor oil. Do transmission, or hydraulic oils, or brake fluid.
Change crankcase oil after first 50 hours of operation, after which change oil at regular intervals of 500 hours or less depending on operating conditions. Oil can be conveniently drained via the drain cock and tube located near the rear side of the pump crankcase.
Each plunger has an oiler that is accessible through the plunger cover. Oil each oiler every 100 hours of use or once a week, whichever comes first.
not use automotive,
HELPFUL INFORMATION
Using Soap
It is good practice to run the pressure washer with soap off for approximately two minutes at the end of the day’s washing. This helps to remove any soap from the pump which might otherwise deposit on the valve seats.
Acids, Alkalies, or Abrasive Fluids
Consult factory before using any of these fluids in the soap reservoir.
Water Suction Strainer
Ensure that the strainer at the end of the water suction hose in the water reservoir has no breaks in the screen and that it is free of particles which might restrict flow. Never operate the pressure washer without the strainer. Foreign material entering the pump can easily create problems or contribute to premature wear.
Soap Suction Strainer
Ensure that the strainer at the end of the soap suction tube in the soap container has no breaks in the screen and that it is free of particles which might restrict flow. Never operate the pressure washer without the strainer. Foreign material entering the pump can easily create problems or contribute to premature wear.
Freezing Conditions
The pressure washer must be protected from freezing conditions. If the washer is to be exposed to freezing conditions, the pump must be well drained. Alternately, anti-freeze of sufficient strength to avoid freezing can be run through the pump. In addition the soap container and all hoses and accessories should be well drained to avoid damage from freezing conditions.
Your pressure washer was designed and constructed with safety foremost. When using the washer it is best to observe the following precautions:
• Always hold the gun and extension firmly in both hands during operation.
SAFETY
• Always keep high pressure spray away from people and electrical apparatus and wiring.
Always keep clear of moving belts and pulleys.
• Never disconnect high pressure hose during operation.
TROUBLESHOOTING
Symptom
•Motor does not start.
•Motor stops.
Probable Cause
•Motor not connected to power supply.
•A fuse has blown or breaker has tripped.
•Thermal overload tripped.
•Pump is frozen.
•A fuse has blown or breaker has tripped.
•Thermal overload tripped.
Correction
•Connect the motor to the power supply.
•Change the fuse or reset the breaker.
•Allow the motor to cool. Check that the operating pressure is not too high and that the power supplied to the motor matches that required.
•Allow the pump to thaw.
•Change the fuse or reset the breaker. Check that the power supplied to the motor matches that required.
•Allow the motor to cool. Check that the operating pressure is not too high and that the power supplied to the motor matches that required.
•Working pressure too high or uneven spray pattern.
•Working pressure too low.
•Irregular or pulsating working pressure.
•Spray nozzle partly blocked.
•Spray nozzle worn.
•Air in pump.
•Unloader valve not adjusted properly.
•Foreign material in unloader.
•Drive belts are too loose.
•Air being drawn in through soap control.
•Air in pump.
•Foreign material in pump.
Water supply of inadequate capacity.
•Remove and clean the nozzle.
•Replace the nozzle.
•See Purging Air subsection under OPERATION.
Pressure Adjustment subsection
•See under OPERATION.
•Service unloader.
•Tighten belts or replace if stretched.
•Fill soap container with enough soap to cover soap strainer.
•See Purging Air subsection under OPERATION.
•Service pump and check strainers.
Adjust float level higher.
•Air being drawn in through soap control.
•Fill soap container with enough soap to cover soap strainer.
Symptom
Probable Cause
Correction
•No working pressure.
•No water.
•Spray nozzle blocked.
•Suction air leak.
•High pressure hose, gun, or gun extension frozen.
•Turn water supply on.
•Remove and clean the nozzle.
•Check water suction hose and soap suction hose for air leaks.
•Allow item to thaw.
WARRANTY
Based on the logical assumption that manufacturing and material deficiencies will manifest themselves within one years time, all Magikist pumps are warranted for one year from date of purchase, by the original purchaser, against defective material and workmanship provided the equipment is installed and operated in accordance with factory recommendations and instructions. All such defective parts will be repaired or replaced if returned
freight prepaid to the factory or authorized service depot. This warranty does not cover defects or wear
caused by misuse, abrasion, negligence, accident, faulty installation or tampering in a manner to impair its normal operation. In all cases within the warranty period where examination shows damage due to causes other than detective material and workmanship, repairs will be made at a reasonable charge.
The express warranty set forth herein is in lieu of all other warranties, express or implied, including without limitation any warranties or merchantability or fitness for a particular purpose and all such warranties are hereby disclaimed and excluded by the manufacturer. Repair or replacement of defective products as provided is the sole and exclusive remedy provided hereunder and the manufacturer shall not be liable for any further loss, damages or expenses, including incidental and consequential damages, directly or indirectly arising from the sale or use of this product.
This warranty is subject to the installation and operating conditions as described in this manual.
Parts originally manufactured by Magikist Ltd. must be used or this limited warranty will be voided. Magikist Ltd. will be absolved of any liability if parts other than Magikist Ltd. manufactured parts are used.
There are no warranties which extend beyond the description of the face thereof.
SPEX/man-v3.qx
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