Magic Chief CDB1500AW, ADB2500AW, MDBH945AW, MDBH955AW, MDBS561AW Technical Information

...
Dishwasher — Technical Information
ADB/CDB1500AW*, ADB2500AW*, CDU650AW*, DDB1501AW*, PDBL390AW*, MDBH945AW*, MDBH955AW*, MDBH965AW*, MDBM601AW*, MDBS561AW*, MDBTT50AW*, MDBTT60AW*, MDBTT70AW*, MDB4651AW*, MDB5601AW*, MDB6601AW*, MDB7601AW*
Refer to Service Manual 16021814 for detailed installation, operating, testing, troubleshooting, and disassembly instructions
CAUTION
!
All safety information must be followed as provided in Service Manual 16021814.
!
To avoid risk of electrical shock, personal injury, or death, disconnect power to dishwasher before servicing.
Benefits ADB/CDB1500AW
*
CDU650AW* DDB1501AW* PDBL390AW*
Wash cycles 3 4 5 6 5 Heavy Wash X X X X X Normal Wash X X X X X Quick Wash X X Light Wash X X X Insta Wash X
Rinse Only X X X X
Features Sound package
High Temp
Wash Electronic Controls Sanitizer X X X X Sensor clean X X X X
Water Filtration
Delay Start Energy Star X X X X X
Hard Food Disposer Child lockout X X X X Touch Pad Controls Silverware Location Low rinse aid indicator
July 2005 1 16026393 ©2005 Maytag Services
Sofsound I™
X X X X X X X X X X
100% Filtered wash
water
2,4 or 6 Hour Delay
Start
X X X X X
5 6 10 12 11
In door
X X
MDBH945AW* MDBTT50AW*
QuietSeries™
Micro-Fine Plus
2,4 or 6 Hour
Delay Start
Compartment
WARNING
200
Filtration
Wash
ADB2500AW* MDBH965AW*
MDBTT70AW* MDB6601AW*
Sofsound II™
100% Filtered
wash water
2,4 or 6 Hour
Delay Start
In door
QuietSeries™
300
Micro-Fine Plus
Filtration
1-9 Hour Delay
Start
Wash
Compartment
MDBM601AW*
MDB5601AW*
QuietSeries™
300
Micro-Fine Plus
Filtration
2,4 or 6 Hour
Delay Start
Wash
Compartment
Component Specifications
!
To avoid risk of electrical shock, personal injury, or death, disconnect power to dishwasher before servicing.
Benefits MDBS561AW* MDBTT60AW* MDB4651AW* MDB7601AW*
Wash cycles 4 5 4 5 Heavy Wash X X X X Normal Wash X X X X Quick Wash Light Wash X X X Insta Wash X
Rinse Only X X X X
Features Sound package QuietSeries™
300
High Temp
Wash Electronic Controls *Sanitizer X X X X Sensor clean X X X X
Water Filtration
Delay Start
Energy Star X X X Hard Food Disposer Child lockout X X X X Touch Pad Controls Silverware Location Low rinse aid indicator
Specifications Value
Power Source
Voltage AC 120 VAC Amperage (Single Unit) 15 A Frequency 60 Hz Motor horsepower
Heightoverall Weight
16026393 2 July 2005 ©2005 Maytag Services
Micro-Fine Plus
X X X X X X X X
Filtration
2,4 or 6 Hour
Delay Start
X X X X
7 10 7 12
Wash
Compartment
Dimensions
33 ½” to 35 ¼”
QuietSeries™
Micro-Fine Plus
Filtration
2,4 or 6 Hour
Delay Start
Compartment
1/3
71
WARNING
300
Wash
QuietSeries™
200
Micro-Fine
Plus Filtration
2,4 or 6 Hour
Delay Start
Wash
Compartment
QuietSeries™
400
Micro-Fine Plus
Filtration
1-9 Hour Delay
Start
Wash
Compartment
Component Specifications
!
WARNING
To avoid risk of electrical shock, personal injury, or death, disconnect power to dishwasher before servicing.
Illustration Component Test Procedure Results
Dishwasher Motor CCW rotation only
viewed from shaft end.
1/3HP 120V/60hz, 3.2 amps, 3250 RPM Main Wattage, 285 watts Start Wattage, 1115 watts Control Panel See Component Specifications/
Measure resistance from ST5 (Motor Common – blue) to ST8
(Motor Main - yellow)..........................
See Component Specifications/Motor Connections for details.
Membrane Readings for troubleshooting/pin-out instructions.
3 to 4
Water valve 120V/60hz, 7 watts
1.13 ± .10 gpm at 20­120 psi
Measure resistance from J6 Pin 4 Aqua (Float switch) to ST4
Black (Common) ...............................
1.1 k (This value assumes the float switch is closed).
Vent wax motor 120V with 1/4"
actuation stroke within 90 seconds
Measure resistance from J6 Pin 1 Purple (Vent) to ST4 Black (Common)
............................................................
1.2 k
July 2005 3 16026393 ©2005 Maytag Services
Dispenser wax motor 120V with 1/4"
actuation stroke within 90 seconds
Measure resistance from J6 Pin 3 Tan (Dispenser) to ST4 Black
(Common) .........................................
2 k
Component Specifications
!
WARNING
To avoid risk of electrical shock, personal injury, or death, disconnect power to dishwasher before servicing.
Illustration Component Test Procedure Results
Limit Thermostat
Close on Temperature drop @ 149°F
± 7°F (Temp) .......................................
Open on Temperature drop @ 164°F
± 4°F (Temp) .......................................
0 = Closed Infinite = Open
Sensor/Thermistor
10K ± 3% at 77°F and 2.4 k ±
6.5% at 140°F J5 pin 1 - Orange (Temp) to J5 Pin 4 -
Red (Neutral) ......................................
Heater/Heating Element
120v/60hz, 650 watts ± 5% in air, 830 watts ± 5% in 90°F water
Drain Motor 120v/60hz
45 watts
Measure resistance from ST1 Red/Black (Heater) to ST11 White
(Common) ...........................................
Measure resistance from ST6 Gray (Drain) to ST4 Black
(Common) ...........................................
See section “Motor Connections and Diagram” for wiring contacts.
Infinite = Open 0 = Closed
16 (This value assumes the high limit thermostat is closed).
25
16026393 4 July 2005 ©2005 Maytag Services
Component Readings/Testing
!
WARNING
To avoid risk of electrical shock, personal injury, or death, disconnect power to dishwasher before servicing.
A Manual Function Test may be st arted by pressing t he key 5 times followed by the key within 8 seconds.
The LED will 3 times indicating ma nual test mode is
Normal Wash Flash
active. Specific keypads wil l t ur n on or off a compon ent as follows:
Hi Temp Was h Wash Motor Hi Temp Wa sh
Heated Dry Heating Element Heated Dry
Cycles Select / Normal
First Press Vent Heavy Wash
Second Press Dispenser Normal Wash
Third Press Drain Pump Light Wash / China Crystal
The test wi ll cancel 120 seconds af te r th e l as t keypad is pressed. The display (if available) will show ‘99’ until the remaining timeout period is less than 99 seconds. At this point it will countdown until the modes times out, is can c el l ed, or another key is pressed. To cancel test, press the keypad.
T o check control LED’s and components, enter . If control fails to perform sequen ce as described, and a fault is detecte d, de t ermine failure as described in the . If a load component failure has been diagnosed, proceed to the . To check individual load components for proper op eration, enter . Follow test proce dur e as described. Repair or replace component as needed.
Note High Current Low Current Motor Error
: The or may be detected during a wash cycle selected by a cons um er. If this happe ns, the control will go i n t o a 30 second auto restart mode and shut down if the unit is not able to restart the motor.
Manual Fu nc t i on Test
Start
KEY Function LED
Delay Water Inlet Valve Delay
, Field Service Test
Diagnostic Tips
Field Service Test
Manual Function Test
Manual Function Test
Heated Dry
Start / Ca ncel
Membrane Readings
(All Mo d els)
Heavy Wash Normal Wash Light Wash / China Crysta l / Gentle Wash Quick Wash Rinse Only Auto Clean / Sen sor Clean Heated Dry Sanitize Hi T e mp Wash
*
*
*
*
*
*
/
Connector
J1 J1
J1 J1 J1 J1 J1 J1
Measure B et ween
Pin 9 - Pin 5 Pin 9 - Pin 6
Pin 9 - Pin 7
Pin 9 - Pin 8 Pin 10 - Pin 5 Pin 11 - Pin 5 Pin 11 - Pin 6 Pin 11 - Pin 8
(Front Only Controls)
Cycle Select Start / Cancel Delay Tough Scrub Plus / S uper Scrub / Power S cr ub Tough Scrub / Extr a Wash / Hi Temp Insta Wash Model ID Jumper
An unpres sed switch will read as an open circuit. A pressed switch wi ll read as 10k . * On select models
*
*
*
*
Connector
J1 J1 J1 J1
*
J1 J1 J1
Measure B et ween
Pin 9 - Pin 5 Pin 10 - Pin 6 Pin 10 - Pin 7 Pin 10 - Pin 8 Pin 11 - Pin 7 Pin 12 - Pin 5 Pin 12 - Pin 7
A Field Service Test may be started by pressing the key 6 times followed by the key within 8 seconds. This test must be performed with clean wate r t o insure proper sen sor performance.
“88” will ap pear in the display (if available*) and the fol l owing sequence of events will occur:
SECONDS
The time for t he Thermistor check / Turbidy Sensor check & calibr at ion may vary slightly .
The Field Service Test will not repeat. The LED wil l during the test mod e. All Indicat or l i g hts (except ) will illuminat e. If the dishwas her door is opened durin g t he test, the test sequence will pause, and resume when the door is closed. To the cancel test, press the keypad.
The contro l has been designed to te st th e Sensor Memory and Motor. During the Field Service T est, if a fault has been detected, the test wil l abort any time after the motor current has been checked and 2 or more LED's will begin to
Flash Memory / Software Check
started . The LED and one of the fol l owing:
* On select models
Start
106
5 120 180
120
4
. A will occur immediately after the test is
(Delay / Delay 2 hr)
Field Service Test
FUNCTIONS / ACTIVE LOADS Vent Wax Motor / W ater Valve Thermistor check / Turbidity Sensor check & calibration - no loads active. Wash Motor / Vent Wax Motor / Dispenser Wax Motor Wash Motor / Heater / Vent Wax Motor Drain Pump Water Valve
Heavy Wash
Turbidity Sensor Hi Temp Wash Thermistor Heavy Wash
- high current - LED
Motor Normal Wash
- low current - LED
Motor Light Was h Memory Failure Heated Dry
- failure - LED
- failure - LED
- LED
Heated Dry
Heav y Was h Flas h
Start / Cancel
,,
Membrane Readings
(Front & Top Controls)
Insta Wash Tough Scrub Plus / Super Scrub / Pow er Scrub 160° W ash T o ugh Scrub / Extra Wash / Hi Temp Model ID Jumper Start / Cancel Delay
*
*
*
*
Connector
*
J1 J1 J1 J1 J1 J3 J3
Measure B et ween
Pin 10 - Pin 6 Pin 10 - Pin 7 Pin 10 - Pin 8 Pin 11 - Pin 7 Pin 12 - Pin 8
Pin 9 - Pin 5 Pin 9 - Pin 6
(Top Only Controls)
Insta Wash Tough Scrub Plus / Super Scrub 160° Option T o ugh Scrub / Extra Wash / Hi Temp Model ID Jumper Start Canc el Delay
*
*
*
Connector
*
J1 J1 J1 J1 J1 J1 J1
Measure B et ween
Pin 10 - Pin 6 Pin 10 - Pin 7 Pin 10 - Pin 8 Pin 11 - Pin 7
Pin 12 - Pin 6 Pin 13 - Pin 12 Pin 13 - Pin 14
Heater¹ Wash Motor Drain Moto r Vent Wax Motor Dispenser Wax Motor Water Valve² Thermistor
Notes:
1. This value assumes the high limit thermostat is closed.
2. This value assumes the float switch is closed.
July 2005 5 16026393 ©2005 Maytag Services
Load Readings
Measure B et ween
ST1 (Heater) - ST11 (Dlb Neutral)
ST5 (Motor Common) - ST8 (Mot or M ai n)
ST6 (Drain) - ST4 (Dlb Line) J6 Pin 1 (Vent) - ST4 (Dlb Line) J6 Pin 3 (Di s p) - ST4 (Dlb Line)
J6 Pin 4 (Inl t) - ST4 (Dlb Line)
J5 Pin 1 (Temp) - J5 Pin 4 (Neutral)
Result
16
3 to 4
25
1.2k
2k
1.1k
See Component Info
Electrical Diagnostics
A
!
WARNING
To avoid risk of electrical shock, personal injury, or death, disconnect power to dishwasher before servicing.
3
Perform the resistance checks on the component(s) in question at the locations shown on the chart.
*** A resistor in the control board wired in parallel will result in an approximate reading of 4.0 k o hms
with connector J5 plugged in.
dueto theadditional resistance ofthe wire harness. Greater variationcan occur if the component is
still warm from being energized during testing.
* Select Models Only.
** Nominal value for ohms of electrical resistance of component only. These values will vary slightly
2
(A white plastic latch must be inserted in the latch assembly for this test.)
To check continuity from ends of power leads to control board through door switches
> With one ohm meter lead connected to the white (neutral) power lead, you should have continuity at
stake lugs 10 & 11.
> With one ohm meter lead connected to the black (line) power lead, you should have continuity at
stake lugs 3 & 4, and pin # 8 on connector J5.
1
Use the "Manual Function Test" as described on the electrical schematic sheet to
check components before
Pin#12345678 Pin#1234 StakeLug11109876 54321
OR RD RD AQ PU BK PU TN AQ
opening the door to perform continuity testing or replacing parts.
J5 J6
connector unplugged)***
2.4K* +/- 6.5% @ 140 10K* +/- 3% @ 77
o
F
o
F
*Ve nt WM
(1.2K**)
Resistance Check Points and Values
Thermistor (thru harness only with
Disp. WM
(2K**)
Circuit Board
mustbe closed)
WH WH
Water V alve
(float switch
(1.1K**)
before performing any resistance or
lways
YL GY BU BK BK RD
continuity checks.
remove power to the unit
(High limit t'stat must
(14.5- 16.5**)
be closed)
Heater
Wash Motor
(3- 4**)
Drain Motor
(25**)
16026393 6 July 2005 ©2005 Maytag Services
BK
Control Definition
!
To avoid risk of electrical shock, personal injury, or death, disconnect power to dishwasher before servicing.
Designed to provide a longer cycle for washing items with heavy food soils. Water usage is 8 gallons.
Designed to wash loads containing dishes with normal amounts of food soils. Water usage ranges from 3 to 6 gallons.
Designed for light food soils. The cycle ends with a rinse and does not include drying. Water usage is 4 gallons.
Rinses dishes being held until the dishwasher is full, and another cycle is selected. This cycle helps reduce the potential for developing odors. Water usage is 2 gallons.
Light Wash- Designed to wash loads containing dishes that are lightly soiled Water usage is 5 gallons. Insta Wash- Designed to wash loads containing dishes that are lightly soiled Water usage is 5 gallons. Auto Clean- Designed to auto select the number of fills and length of wash times based on soil level of dish load.
Water usage ranges from 3 to 8 gallons.
Tough Scrub- This option adds fills, heat and/or wash time to the wash cycle.
July 2005 7 16026393 ©2005 Maytag Services
Designed to auto select the number of fills and length of wash times based on soil level of dish load. Water usage ranges from 3 to 8 gallons.
WARNING
Delays the start of the dishwasher based on user selection.
This option improves drying results by turning the heating element on and off during the dry portion of the cycle.
This option monitors cycles for sanitization.
This option raises Temperature in the
Final rinse to 160
° F
Control Definition
!
To avoid risk of electrical shock, personal injury, or death, disconnect power to dishwasher before servicing.
16026393 8 July 2005 ©2005 Maytag Services
Options
Cycles
WARNING
Options
Cycles
Motor Connectivity
!
To avoid risk of electrical shock, personal injury, or death, disconnect power to dishwasher before servicing.
120V/60hz, 3.2 amps, 3250 RPM
WARNING
Green
Yellow
Blue
(Common)
1/3HP
(Start)
(Ground)
(Main)
Wire harness Connection plug
July 2005 9 16026393 ©2005 Maytag Services
Cycle Chart
A
/
!
To avoid risk of electrical shock, personal injury, or death, disconnect power to dishwasher before servicing.
2. Temperature checks force a maximum 20 minute heating delay to reach the desired temperature.
3. The cycle definition gives the minimum and maximum possible cycle lengths. Actual cycle length and executed cycle functions will vary based on the sensor input.
4. Fill length varies between different models.
Auto Clean/Sensor Clean
Sanitize Sanitize Light Wash, ,
160° Option 160° Option
Temperature Options (Available on select models)
adds 5 minutes unheated circulation prior to rinse aid dispense.
Notes
1. All times are approximate.
: If the option is available for a given cycle, it forces a 140°F temp check at the end of the main wash for the a 154°F temp check prior to the rinse aid dispense in the final rinse and
SENSOR CLEAN CYCLE
AUTO CLEAN CYCLE/
(128 Minutes - max)
(94 Minutes - min )
: If the is available for a given cycle, it forces a 160°F temp check prior to the rinse aid dispense in the final rinse.
1:46 max
1:36 min
FILL
WASH
PRE
8:00
DRAIN
2:20
Available Options:
Hi Temp Wash
Tough Scrub/
Tough Scrub Plus Tough Scrub
Extra Wash/Hi Temp
- This option has no effect on this cycle.
/Super Scrub/Power Scrub
- This option adds an additional 5 minutes of heated wash to the wash
1:46 max
- This option is the same as but the main wash temp check is boosted to 145°F.
HEATED
8:00
(133 Minutes - max)
WASH
2:20
Tough Scrub Plus/Super Scrub/Power Scrub Tough Scrub
HEAVY WASH CYCLE
(132 Minutes - min)
1:36 min
FILL
- This option is the same as but the main wash temp check is boosted to 145°F.
HEATED
PRE
DRAIN
SKIP?
1:46 max
1:36 min
FILL
DISP
DET
HEATED
WASH
25:00
CHECK
TEMP
140°F
DRAIN
2:00
1:46 ma x
1:36 min
FILL
HEATED
RINSE
10:00
PRE
1:46 max
1:36 min
FILL
HEATED
WASH
8:00
main and a 10 minute heated pre- rinse.
DISP
DET
HEATED
WASH
22:00
CHECK
TEMP
140°F
DRAIN
2:00
1:46 max
1:36 min
FILL
WARNING
Available Options:
Hi Temp Wash
Tough Scrub/Extra Wash/Hi Temp 5
- This option overrides the sensor’s decision to skip cycle functions / modify temp checks and adds an additional minutes of heated wash to the main wash.
NORMAL WASH CYCLE
(117 Minutes - max)
(97 Minutes - min )
- Overrides the sensor’s decision to modify the temp checks and skip a rinse.
1:46 max
1:36 min
FILL
HEATED
WASH
PRE
8:00
DRAIN
2:20
SKIP?
1:46 max
1:36 min
FILL
DISP
DET
HEATED
WASH
26:00
HEATED
SKIP?
WASH
2:00
SEE NOTE
CHECK
TEMP
TC 1
DRAIN
2:00
1:46 max
1:36 min
FILL
Available Options:
Hi Temp Wash
Tough Scrub/Extra Wash/Hi Temp
Tough Scrub Plus/Super Scrub/Power Scrub Tough Scrub
- This option is the same as but the main wash temp check is boosted to 145°F.
GENTLE WASH/QUICK WASH
CHINA/CRYSTAL CYCLE/
82 Minutes - Max
81 Minutes - Min
- This option boosts the final rinse temp check to 145°F.
- This option adds an 8 minute pre-wash and 5 minutes of heated wash to the main wash.
1:46 max
1:36 min
FILL
DISP
DET
HEATED
WASH
10:00
DRAIN
2:00
1:46 max
1:36 min
FILL
HEATED
RINSE
10:00
DRAIN
2:00
1:46 max
1:36 min
FILL
HEATED
RINSE
15:00
CHECK
TEMP
140°F
Available Options:
Only the option is available with the cycle.
LIGHT WASH CYCLE/
INSTA WASH CYCLE
Heated Dry Insta Wash
51 Minutes - Max
20 Minutes - Min
1:46 max
1:36 min
FILL
DISP
DET
HEATED
WASH
4:00
DRAIN
2:00
1:46 max
1:36 min
FILL
HEATED
RINSE
2:00
DRAIN
2:00
1:46 max
1:36 min
FILL
HEATED
RINSE
3:00
DRAIN
2:00
Available Options:
No options are available with the cycle.
RINSE ONLY CYCLE
9 Minute s
Rinse Only
1:46 max
1:36 min
FILL
RINSE
5:00
DRAIN
2:00
FILL
0:02
HEATER
3:00
DRY CYCLE
ON
HEATER
OFF
1:30
(Front Only Display Models)
DRAIN
2:00
RINSE
10:00
PRE
HEATED
RINSE
SKIP?
10:00
PRE
RINSE
DISP
AID
FILL
0:02
SKIP?
1:46 max
1:36 min
FILL
DRAIN
2:00
DRAIN
2:00
RINSE
5:00
(FrontTop
HEATER
1:00
ON
HEATER
OFF
1:30
HEATED
RINSE
10:00
PRE
DRAIN
2:00
1:46 max
1:36 min
FILL
HEATED
RINSE
20:00
CHECK
TEMP
145°F
10:00
RINSE
DISP
AID
RINSE
5:00
This represents the portion of a cycle that be
omitted. The determination of whether a segment
is skipped or not is made by input from the sensor.
SKIP?
M Y
DRAIN
2:00
FILL
0:02
CYCLE
30:00
DRY
16026393 10 July 2005 ©2005 Maytag Services
1:46 max
RINSE
2:00
1:46 max
20:00
145°F
DISP
5:00
2:00
0:02
30:00
1:36 min
FILL
HEATED
PRE
DRAIN
1:36 min
FILL
HEATED
RINSE
CHECK
TEMP
RINSE
AID
RINSE
DRAIN
FILL
CYCLE
DRY
1:46 max
1:36 min
FILL
HEATED
RINSE
20:00
TC 1: If sensor de te c ts li ghter soil, the temp check w il l b e 12 8 ° F
TC 2: If sensor de te c ts li ghter soil, the temp check w il l b e 14 0 ° F
If sensor detects heavier soil, the temp check will be 140 ° F
If sensor detects heavier soil, the temp check will be 145 ° F
SEENOTE
CHECK
TEMP
TC 2
RINSE
DISP
AID
RINSE
5:00
DRAIN
2:00
FILL
0:02
CYCLE
30:00
DRY
DRAIN
2:00
FILL
0:02
CYCLE
30:00
Notes: If is not selected, the heater will not be activated during the dry cycle.
3:00or1:00
ON
If is selected, the first two minutes of heating is changed to 2 minutes of unheated at the end of
t dry cycle.
he
HeatedDry
160° Option
HEATER
OFF
3:00
DRY
HEATER
1:00
ON
HEATER
OFF
3:00
HEATER
1:00
ON
HEATER
OFF
3:00
HEATER
1:00
ON
HEATER
OFF
3:00
HEATER
1:00
ON
HEATER
OFF
3:00
HEATER
1:00
ON
OFF
7:00or9:00
Note: If is not selected, the heater will not be activated during the dry cycle.
HEATER
DRY CYCLE
TopOnly Display Models)
HEATER
HEATER
1:00
ON
Heated Dry
HEATER
OFF
1:30
HEATER
1:00
ON
HEATER
OFF
1:30
HEATER
1:00
ON
HEATER
OFF
1:30
HEATER
1:00
ON
HEATER
OFF
1:30
HEATER
1:00
ON
HEATER
OFF
1:30
HEATER
1:00
ON
HEATER
OFF
9:30
Wiring Diagram
A
A A
A
A
A
A
!
WARNING
To avoid risk of electrical shock, personal injury, or death, disconnect power to dishwasher before servicing.
WH WHITE
YL YELLOW
PK PINK
PU PURPLE
RD RED
TN T
N
BK BL
BU BLUE
BR BROWN
GY GR
GN GREEN
OR OR
NGE
Q
COLOR CODE
QU
CK
Y
July 2005 11 16026393 ©2005 Maytag Services
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