Magic Chef Mcp13e1st Owner's Manual

Service Manual

Pizza Baker Built-in Microwaves Combo

Model: KOD-135P9A

DAEWOO ELECTRONICS CORP.

S/M No. :D135P9A000

http : //svc.dwe.co.kr Sep. 2004

✔Caution

: In this Manual, some parts can be changed for improving,

their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWA VE ENERGY

(a)Do not operate or allow the oven to be operated with the door open. (b)Make the following safety checks on all ovens to be serviced before activating the magnetron or other micro-

wave source, and make repairs if necessary: (1) Interlock operation, (2) Proper door closing, (3) Seal and sealing surfaces (arcing, wear, and other damage), (4) Damage to or loosening of hinges and latches, (5) Evidence of dropping or abuse.

generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.

(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation

and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.

(e) A microwave leakage check to verify compliance with the Federal performance standard should be

performed on each oven prior to release to the owner.

T ABLE OF CONTENTS

SAFETY AND PRECAUTIONS...........................................................................................................................................3

FOR SAFE OPERATION ......................................................................................................................................3

FOR SAFE SERVICE PROCEDURES .................................................................................................................3

SPECIFICATIONS...............................................................................................................................................................4

EXTERNAL VIEW................................................................................................................................................................4

OUTER DIMENSION.............................................................................................................................................4

FEATURE DIAGRAM............................................................................................................................................5

CONTROL PANEL................................................................................................................................................6

INSTALLATION...................................................................................................................................................................7

OPERATION PROCEDURE(MICROWAVE OVEN)............................................................................................................8

OPERATION PROCEDURE(PIZZA OVEN)........................................................................................................................9

IMPORTANT........................................................................................................................................................................9

CLEANING THE PIZZA OVEN............................................................................................................................................9

HANDLE CONTROLS.......................................................................................................................................................10

ABNORMAL MESSAGE ...................................................................................................................................................10

DISASSEMBLY AND ASSMBLY......................................................................................................................................11

INTERLOCK MECHANISM AND ADJUSTMENT.............................................................................................................18

TROUBLE SHOOTING GUIDE .........................................................................................................................................19

MESUREMENT AND TEST...............................................................................................................................................24

MEASUREMENT OF THE MICROWAVE POWER OUTPUT ............................................................................24

MICROWAVE RADIATION TEST.......................................................................................................................25

COMPONENT TEST PROCEDURE...................................................................................................................26

WIRING DIAGRAM............................................................................................................................................................27

PRINTED CIRCUIT BOARD..............................................................................................................................................28

CIRCUIT CHECK PROCEDURE ........................................................................................................................28

PCB CIRCUIT DIAGRAM....................................................................................................................................31

P.C.B. LOCATION NO ........................................................................................................................................32

EXPLODED VIEW AND PARTS LIST...............................................................................................................................33

DOOR ASSEMBLY .............................................................................................................................................33

CONTROL PANEL ASSEMBLY..........................................................................................................................33

TOTAL ASSEMBLY.............................................................................................................................................33

PIZZAOVEN ASSEMBLY....................................................................................................................................35

SAFETY AND PRECAUTIONS

1. FOR SAFE OPERATION

Damage that allows the microwave energy (that cooks or heats the food) to escape will result in poor cooking and may cause serious bodily injury to the operator. IF ANY OF THE FOLLOWING CONDITIONS EXIST, OPERATOR MUST NOT USE THE APPLIANCE. (Only a trained service personnel should make repairs.)

(1) A broken door hinge. (2) A broken door viewing screen. (3) A broken front panel, oven cavity. (4) A loosened door lock.

(5) A broken door lock. The door gasket plate and oven cavity surface should be kept clean. No grease, soil or spatter should be allowed to build up on these surfaces or inside the oven. DO NOT ATTEMPT TO OPERATE THIS APPLIANCE WITH THE DOOR OPEN. The microwave oven has concealed switches to make sure the power is turned off when the door is opened. Do not attempt to defeat them. DO NOT ATTEMPT TO SERVICE THIS APPLIANCE UNTIL YOU HAVE READ THIS SERVICE MANUAL.

2. FOR SAFE SERVICE PROCEDURES

1. If the oven is operative prior to servicing, a microwave emission check should be performed prior to servicing the

oven.

2. If any certified oven unit is found to have excessive emission level 5mw/cm

, the service person should: (a) inform the manufacturer, importer or assembler, (b) repair the unit at no cost to the owner, (c) attempt to ascertain the cause of the excessive leakage, (d) tell the owner of the unit not to use the unit until the oven has been brought into compliance.

3. If the oven operates with the door open, the service person should tell the user not to operate the oven and contact the manufacturer and CDRH immediately.

CAUTION

This Device is to be Serviced only by Properly Qualified Service Personnel. Consult the Service Manual for Proper Service Procedures to Assure Continued Safety Operation and for Precautions to be Taken to Avoid Possible Exposure to Excessive Microwave Energy.

CAUTION

MICROWAVE RADIATION PERSONNEL SHOULD NOT BE EXPOSED TO THE MICROWAVE ENERGY WHICH MAY RADIATE FROM

THE MAGNETRON OR OTHER MICROWAVE GENERATING DEVICE IF IT IS IMPROPERLY USED OR CONNECTED. ALL INPUT AND OUTPUT MICROWAVE CONNECTIONS. WAVEGUIDE FLANGES AND GASKETS MUST BE SECURE. NEVER OPERATE THE DEVICE WITHOUT A MICROWAVE ENERGY ABSORBING LOAD ATTACHED. NEVER LOOK INTO AN OPEN WAVEGUIDE OR ANTENNA WHILE THE DEVICE IS ENERGIZED.

POWER SUPPLY 120V AC 60 Hz SINGLE PHASE WITH EARTHING

POWER CONSUMPTION 1.4 KW

OUTPUT POWER 1000 W MICROWAVE FREQUENCY 2450 MHz OVEN TIMER 59 min. 99 sec.

POWER LEVELS 10 LEVELS

CAVITY DIMENSIONS 380 X 246 X 386 mm (14.9 X 9.7 X 15.2 inch)

CAVITY VOLUME 1.3 Cu.ft PIZZA OVEN POWER CONSUMPTION 1.45 KW OUTSIDE DIMENSIONS (WXHXD) 563 X 450 X 441 mm (22.2 X 17.7 X 17.4 inch) NET WEIGHT APPROX. 19.8 Kg (43.7 lbs)

* Specifications are subject to change without notice.

SPECIFICATIONS

EXTERNAL VIEW

1. OUTER DIMENSION

563

450

441

03 4 52

987 6

DAEWOO ELECTRONICS

1. Door latch

When the door is closed it will automatically shut off. If the door is opened while the oven is operating, the magnetron will automatically shut off.

2. Door seal

The door seal maintains the microwave within the oven cavity and prevents microwave leakage.

3. Oven cavity

4. Spatter shield

Protects the microwave outlet from splashes of cooking foods.

5. Safety interlock system

Prevents the oven from operating while the door is opened. The oven will only operate with the door fully closed. When the door is open, the oven turns off and will only start again after the door is closed.

6. Door release button

Pushing this button stops oven operation and opens the door.

7. Glass cooking tray

Made of special heat resistant glass. The tray must always be in proper position before operating. Do not cook food directly on the tray.

8. Roller guide

Supports the glass cooking tray.

9. Door screen

Allows viewing of food. The screen is designed so that light can pass through, but not the microwaves.

10. Pizza tray

2. FEATURE DIAGRAM

y o

8 q

DAEWOO ELECTRONICS

3. CONTROL PANEL

11. Time set pad - Used to set the cooking time and the present time.

12. Display - Cooking time, power level, indicators and present time are displayed.

13. Fresh Pizza - Used to cook Fresh Pizza.

14. Frozen Pizza - Used to cook Frozen Pizza.

15. Manual Cook - Used to cook Manual Cook.

16. Pizza Pause/Cancel - Used to stop Pizza oven operation or to delete the cooking data.

17. Pizza Start - Used to start the Pizza Oven.

18. Power Level - Used to set power level.

19. Auto Defrost - Used to defrost foods.(for weight or time)

10. Auto Reheat - Used to reheat foods.

11. Handy Helper, Kids Meal, Baby Food, Snack Cook - Used to select type of dish to be reheated.

12. One touch Cook - Used to cook or reheat specific quantities of food.

13. Quick Defrost - Used to defrost foods.(for weight only)

14. More - Used to add time to cooking.

15. Less - Used to remove time from cooking.

16. Kitchen Timer - Used as a minute timer.

17. Clock - Used to set clock.

18. Pause/Cancel - Used to stop the microwave oven operation or to delete the cooking data.

19. Start/Express cook - Used to start the Microwave oven and also used to set a reheat time.

1. Steady, flat location

This microwave oven should be set on a steady, flat surface. This microwave oven is designed for counter top use only.

2. Leave space behind and side

All air vents should be kept a clearance. If all vents are covered during operation, the oven may overheat and, eventually, cause oven failure. Position the oven as far from them as passible.

3. Away from Radio and TV sets

Poor television reception and radio interference may result if the oven is located close to a TV, radio, antenna, or feeder and so on.

4. Away from heating appliances and water taps

Keep the oven away from hot air, steam or splash when choosing a place to position it, or the insulation might be adversely affected and breakdowns occur.

5. Power supply

➢

Check your local power source.

➢

This Pizza baker built-in microwaves combo requires a current of approximately 13 amperes, 120Volts, 60Hz grounded outlet. Power supply cord is about 1.0 meters long.

➢

The voltage used must be the same as specified on this oven. Using a higher voltage may result in a fire or other accident causing oven damage. Using low voltage will cause slow cooking. We are not responsible for damage resulting from use of this oven with a voltage of ampere fuse other than those specified.

➢

This appliance is supplied with cable of special type, which, if damaged, must be repaired with cable of same type. Such a cable can be purchased from DAEWOO and must be installed by a Qualified Person.

6. Examine the oven after unpacking for any damage such as:

A misaligned door, broken door or a dent in cavity. If any of the above are visible, DO NOT INSTALL, and notify dealer immediately.

7. Do not operate the oven if it is colder than room temperature

(This may occur during delivery in cold weather.) Allow oven to become room temperature before operating.

This appliance must be grounded. In the event of an electrical short circuit, grounding reduces the risk of the electric shock by providing an escape wire for the electric current. This appliance is equipped with a cord having a grounding wire with a grounding plug. The plug must be plugged into an outlet that is properly installed and grounded.

INSTALLATION

WARNING

Improper use of the grounding plug can result in a risk of electric shock. Consult a qualified electrician or serviceman if the grounding instructions are not completely understood, or if doubt exists as to whether the appliance is properly grounded, and either:If it is necessary to use an extension cord, use only a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that will accept the plug on the appliance. The marked rating of the extension cord should be equal to or greater than the electrical rating of the appliance, or Do not use an extension cord.

GROUNDING INSTRUCTIONS

once P-HI 100%

twice P-90 90% 3 times P-80 80% 4 times P-70 70% 5 times P-60 60% 6 times P-50 50% 7 times P-40 40% 8 times P-30 30% 9 times P-20 20%

10 times P-10 10% 11 times P-00 0%

The oven light is on when the microwave oven is operating.

The oven door can be opened at any time during operation by pressing the door release button on the control panel. The oven will automatically shut off.

Each time a pad is touched, a BEEP will sound to acknowledge the touch.

The oven automatically cooks on full power unless set to a lower power level.

The display will show ":0" when the oven is plugged in.

Time clock returns to the present time when the cooking time ends.

When the PAUSE/CANCEL pad is touched during the oven operation, the oven stops cooking and all information retained. To erase all information (except the present time), touch the PAUSE/CANCEL pad once more. If the oven door is opened during the oven operation, all information is retained.

If the START/EXPRESS COOK pad is touched and the oven does not operate, check the area between the door and door seal for obstructions and make sure the door is closed securely. The oven will not start cooking until the door is completely closed or the program has been reset.

This section includes useful information about microwave oven operation.

1. Plug power supply cord into a standard 3- pronged 20Amp, 120V AC 60Hz power outlet.

2. After placing the food in a suitable container, open the oven door and put it on the glass tray. The glass tray and roller guide must always be in place during cooking.

3. Shut the door. Make sure that it is firmly closed.

1 2

3 4

5 6

WATTAGE OUTPUT CHART

• The power-level is set by touching the POWER LEVEL pad. The chart shows the display, the power level and the percentage of power.

Touch POWER pad Power Level (Display) Approximate Percentage of Power

OPERATION PROCEDURE(MICROW AVE OVEN)

Make sure the oven is properly installed and plugged into the electrical outlet.

Touch the PAUSE/CANCEL pad for microwave oven control part. During operation of the microwave oven, pads for pizza oven control part do not work.

The pizza tray can be opened at any time during operation by pulling out the handle on the pizza tray. The pizza oven will automatically shut off.

Touch the pizza menu pad and the symbol of menu will be displayed. Each time a pad is touched, a BEEP sounds to acknowledge the touch. Enter the cooking time and touch pizza start pad and then the pizza indicator linghts and the cooking time is displayed

and then pizza cooking starts. During the pizza cooking, hot smoke or air may goes out from the gap of the pizza tray. When the pizza PAUSE/CANCEL pad is touched during the oven operation, the pizza stops cooking and all information

retained. To erase all information(except the present time), touch the PAUSE/CANCEL pad once more. If the pizza tray is opened during the pizza operation, all information is retained.

If the pizza START pad is touched and the pizza does not operate, check the pizza tray is closed securely. The pizza oven will not start cooking until the pizza tray is completely closed or the program has been reset.

Before using the pizza oven for the first time, operate the pizza oven without pizza for about 5 minutes in order to burn off residues on the heating elements. You will notice an odor that is characteristics of new heating elements. This is normal and will soon disappear.

Always unplug the Pizza baker built-in microwaves combo and allow the pizza oven to cool completely before cleaning.

Pizza Tray:

Wipe surface with a soft, clean, damp cloth. Never use abrasive cleaners, as they may scratch the surface. Do not use fork or other sharp, metal object to clean the pizza tray, or to remove pizza, as it may damage the pizza tray.

This section includes useful information about pizza oven operation.

1. Plug power supply cord into a standard 3-pronged 20Amp, 120V AC 60Hz power output.

2. Put pizza on the pizza tray.

3. Shut the pizza tray. Make sure that it is firmly closed.

1 2

3 4

NOTE :

When the pizza tray is opened after pizza cooking, hot smoke or air will go out and the pizza tray is very hot. Take out food carefully not to touch hot surfaces of the pizza oven or pizza tray or hot air.

Touch the PAUSE/CANCEL pad for pizza oven control part. During operation of the pizza oven, pads for microwave oven control part do not work.

NOTE :

When the pizza oven is operated several times in series and is overheated, the safety thermal switch works and the heating elements stop operating. So, though the pizza oven seems to operate normally, it does not cook pizza. Open the pizza tray and cool it for 4~5 min. After then the pizza can cook normally.

OPERATION PROCEDURE(PIZZA OVEN)

IMPORTANT

CLEANING THE PIZZA OVEN

• When using the pizza tray, you must unfold the handle of the pizza tray and check the lever of the handle rise up fully.

• When not using the pizza oven, you would better fold the handle of the pizza tray.

• Before folding the handle of the pizza tray, you must push the lever of the handle.

HANDLE CONTROLS

NOTE :

You’d better not cook pizza over 1.5 inch height like Deep-dish pizza. Those pizza would rise and touch heating element. It may burn the pizza. You’d better not cook the pizza more than two times. Because it may burn or harden the pizza.

When the handle is folded

Lever of the handle

1. Push the lever

2. Fold the handle

Handle

Section

When the handle is unfolded

(Check the lever is fully up.)

• When the temperature sensor is disconnected, “Err 1” message will be shown in the display.

• If the inside temperature of the pizza oven is higher than expected or the temperature sensor doesn't work properly,

“Err 2” message will be shown in the display.

• To disappear the abnormal message, press the CANCEL

button of the pizza oven.

ABNORMAL MESSAGE

* When “Err 1” or “Err 2” message is shown in the display, you must call for service.

DISASSEMBLY AND ASSEMBLY

- Cautions to be observed when trouble shooting.

Unlike many other appliances, the microwave oven is high-voltage, high-current equipment. It is completely safe during normal operation. However, carelessness in servicing the oven can result in an electric shock or possible danger from a short circuit. You are asked to observe the following precautions carefully.

1. Always remove the power plug from the outlet before servicing.

2. Use an insulated screwdriver and wear rubber gloves when servicing the high voltage side.

3. Discharge the high voltage capacitor before touching any oven components or wiring. (1) Check the grounding.

Do not operate on a two-wire extension cord. The microwave oven is designed to be used while grounded. It is imperative, therefore, to make sure it is grounded properly before beginning repair work.

(2) Warning about the electric charge in the high voltage capacitor.

For about 30 seconds after the operation has stopped, electric charge remains in the high voltage capacitor. When replacing or checking parts, short between oven chassis and the negative high terminal of the high voltage capacitor by using a properly insulated screwdriver to discharge.

4. When the 20A fuse is blown due to the operation of the monitor

switch; replace primary interlock switch, secondary interlock switch and interlock monitor switch.

5. After repair or replacement of parts, make sure that the screws are

properly tightened, and all electrical connections are tightened.

6. Do not operate without cabinet.

CAUTION : Service personnel should remove their watches whenever working close to or replacing the magnetron.

WARNING :When servicing the appliance, take care when touching or replacing high potential parts because of

electrical shock or exposing microwave. These parts are as follows - HV Transformer, Magnetron, HV Capacitor, HV Diode, HV Fuse.

1. To remove cabinet

1) Remove five screws on cabinet back.

2) Push the cabinet backward.

NOTE : To assemble the pizza oven, push two taps on the bottom of the pizza front plate into two rectangular

notches of the front plate securely.

2. T o take off the pizza oven.

1) Remove four screws on the pizza oven.

2) Push the pizza oven backward and lift up.

3) Reverse the above for assembly.

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