MAG T-MAG XC Owner’s Manual

Mag International Inc.

Owner’s Manual

T-MAG XC Mini Truck Series

With 4WD Operating Instructions

FORWARD

Congratulations on your selection of the T-MAG XC series of Off-Road Mini Utility Trucks.

This Owners Manual is a component of your vehicle and it provides useful information on operation, maintenance and safety applications. The manual is to be kept inside your vehicle for easy reference. Read it carefully and make sure you fully understand the contents of the manual, especially the safety information.

It is forbidden to willfully refit or add other equipment to your vehicle; especially to the braking system, steering or other mechanical parts related to the safety and the handling of the vehicle. Any direct or indirect loss caused by the above-mentioned refitting or modification with additional equipment will be assumed at the owners expense.

Our policy is to continually upgrade and improve our product, therefore; we reserve the right to make changes on specific structural features at any time without any given notice. However, a new and revised manual will become available in the event any major changes occur.

IMPORTANT NOTES

• The engine type and “EX” work number are at the right side of the engine cylinder block

• The vehicle ID Badge is located in the center under the hood

• The CARB sticker is located under the driver seat

• The customers invoice number is referenced by means of a black ID sticker

• (Inside the driver door) this reference number can be used for the ordering of parts

1) SPECIFICATIONS

• 1.1 Performance

• 1.2 Mass Data

• 1.3 Dimensions

• 1.4 Engine Data

• 1.5 Name Plate

• 1.6 Engine Number

• 1.7 Vehicle Identification Number (VIN)

2) VEHICLE LAYOUTS

• 2.1 Outside

• 2.2 Instruments and Controls

• 2.3 Interior

• 2.4 Engine

TABLE OF CONTENTS

3) OPERATIONS (Including 4WD Option)

• 3.1 Opening the Doors

• 3.2 Windows, Rear-View Mirror and Sun Visor

• 3.3 Seats and Headrests Regulation

• 3.4 Seat Belts

• 3.5 Switches

• 3.6 Indication Lights and Dome Lights

• 3.7 Instruments

• 3.8 Rear Window Defogger

• 3.9 Cigarette Lighter and Ashtray

• 3.10 Air Conditioner

• 3.11 Glove Box

• 3.12 Radio and Tape Player

• 3.13 Parking Brake Lever

• 3.14 4WD Operating Instructions

TABLE OF CONTENTS

4) DRIVING

• 4.1 Exhaust Emissions and Restraining Devices

• 4.2 Inspecting Items Before Daily Use

• 4.3 Vehicle Driving Notice

• 4.4 Engine Starting

• 4.5 Operation of Transmission

• 4.6 Braking

• 4.7 Clutch, Brake and Accelerator

• 4.8 New Vehicle Driving

• 4.9 High Speed Driving

• 4.10 Driving on the Special Road

• 4.11 Cargo and Towing

5) EMERGENCY MANAGEMENT

• 5.1 Engine Overheat

• 5.2 Towing of Vehicle

• 5.3 Emergency Assistance

TABLE OF CONTENTS

6) DO IT YOURSELF

• 6.1 Tools Included with Vehicles

• 6.2 Use of the Jack

• 6.3 Changing the Tire

• 6.4 Spark Plug

• 6.5 Fuses

• 6.6 Replacement of Light Bulbs

7) INSPECTION AND MAINTENANCE

• 7.1 Safety Notes About Inspection and Maintenance

• 7.2 Daily Check and Maintenance

• 7.3 Periodic Inspection and Maintenance Schedule

• 7.4 Simple Inspection and Maintenance Items

8) LUBRICATION AND ANTI-CORROSION

• 8.1 Maintenance of Interior

• 8.2 Maintenance of Exterior

• 8.3 Anti-Corrosion of Vehicle

1) SPECIFICATIONS

1.1 Performance

Item

Data

T-MAG XC

Maximum speed (km/h)

Maximum grade ability (%) ≥20

Fuel consumption of 100km at constant speed (L/100km) ≤5.5

Minimum turning diameter (m) ≤9.5

Minimum ground clearance (mm) ≥155

Wheel camber

Wheel kingpin inclination

Wheel caster

1°30′±30′

9°30′±30′ 3°00′±30′

Wheel toe in (mm) 2 ~ 5

Approach angle/Departure angle 31°/30°

Main spring leaf/thickness 3(7,7,6)

Auxiliary spring leaf/thickness 1/13

1.2 Mass Data

Maximum gross vehicle mass (kg) 1610 1560

Seating capacity (persons)

1.3 Dimensions

Overall length (mm) 3745 (3760#)

Overall width (mm) 1505

Overall height (mm) 1925

Wheel base (mm) 2370

Track (mm)

Front overhang (mm) 690

Rear overhang (mm) 685 (700#)

Item

Data

T-MAG XC

Curb mass (kg) 1050 1000

Item

Data

T-MAG XC

Front 1300

Rear 1310

Note: Data with # indicates the dimension with skirt

1.4 Engine Data

Item

Engine model

Engine type

Four-in-line four-stroke water-cooled multi-point Electrically -controlled fuel injection

Cylinder bore (mm) 65.5

Stroke (mm) 72

Total displacement (ml) 970

Compression ratio 8.8

Rated output (kW/r/min) 35.5/5000

Maximum torque (Nm/r/min)

Minimum fuel consumption (g/kWh)

Fuel Unleaded gasoline

Item Quantity Item Quantity

Engine oil 2.8 Liters Transmission fluid

Coolant 4.5 Liters Fuel tank 36 Liters

Data

DA465Q

74/3000～3500

275

1.3 Liters

1.5 Name Plate

1.6 Engine Number

1.7 Vehicle Identification Number (VIN)

The name plate is fixed on the bracket of wiper.

The engine number is stamped on the engine cylinder of the inlet manifold side.

The Vehicle Identification Number (VIN) is stamped on the upper surface of the right plate in the engine cabin.

2) VEHICLE LAYOUTS

2.1 Outside

• Hood

• Front windshield wiper

• Outside rear-view mirrors

• Side windows

• Antenna

• Front fog lights*

• Headlights/Position lights

• Turn-signal lights

• Reversing lights

• Stop lights/Position lights

• Turn-signal lights (Hazard lights)

• Door lock

• License plate lights

• Rear fog lights

• Tires *Note: Equipment may vary with each vehicle

2.2 Instruments and Controls

1) Lighting switch/

Turn-signal switch

2) Combination

meter

3) Cluster

instruments

4) Front windshield

wiper and washer switch

5) Selection dial

6) N/A

7) Mode selection

dials

8) Temperature

control dials

9) N/A

10) Glove box

11) Loud speaker cover

12) Side defogger

13) Front fog light

switch

14) N/A

15) Rear fog light

switch

16) Hood release lever

17) Horn

18) Shift knob

19) Cigarette lighter

20) Parking brake lever

21) A/C switch

22) Cap holder

23) Ashtray

24) Radio player

25) N/A

Note: The equipment may vary

with each vehicle

2.3 Interior

1) Inside rear-view

mirror

2) Steering wheel

3) Sun visors

4) Driver’s seat

2.4 Engine

1) Oil Filter

2) Engine

3) Ignition coil

4) Battery

3) OPERATIONS

3.1 Opening the Doors

1. Key

Key provided is applicable to all doors, ignition switch and fuel filler cap locks.

2. Door locks

a) Operation from outside the vehicle

There are two methods to lock the front doors; they are as follows:

b) To unlock the front door, turn the key toward front of vehicle. c) Operation from inside the vehicle

Press the inside door lock button down to lock the door, pull up the door lock button to unlock the door.

I. Close the door, insert the key and turn it toward rear of the vehicle.

II. Press the inside door lock button down while pulling the outside handle up, close the

door.

3. Fuel cap The fuel cap is located on the on rear passenger side of the vehicle.

WARNING!!!

NEVER ALLOW SPARKS OR OPEN FLAMES NEAR THE VEHICLE WHEN REFUELING.

4. Hood latch

1) To open

a) Put down the wiper if it is up. b) Pull up the control handle of the hood latch located on the

lower left of the instrument panel. (The hood may bounce)

c) Put your hand in the gap between the hood and the body;

counter rotate the handle on the hood latch support to open. Support the hood by inserting the support bar in its slot.

WARNING!!!

ONLY OPEN THE HOOD WHEN THE WIPERS ARE IN THE DOWN POSITION.

FAILURE TO DO SO MAY CAUSE PAINT DAMAGE.

WARNING!!!

THE SUPPORT BAR MAY DISENGAGE THE HOOD IF IT IS LIFTED BY A STRONG WIND.

(Always insert the support bar into the hole provided specifically for this purpose)

SUPPORTING THE HOOD AT ANY OTHER LOCATION COULD RESULT

IN THE SUPPORT BAR SLIPPING OUT AND LEAD TO AN ACCIDENT.

2) To Close

a) Support the hood, release the support bar. Then secure the support bar to the clips

located on the body.

b) Slowly lower the hood to a position 300mm above the closed position, and then let it

drop.

c) Confirm that the hood is completely locked.

WARNING!!!

KEEP HANDS AND OBJECTS AWAY WHILE CLOSING THE HOOD.

BEFORE DRIVING, MAKE SURE THAT THE HOOD IS SECURELY LOCKED.

PRESS FIRMLY DOWN ON THE HOOD TO CLOSE.

3.2 Windows, Rearview Mirror and Sun Visor

1. Window options

a) Manual windows

Turn the window crank clockwise to roll window down; turn counter-clockwise to roll window up.

2. Rearview mirror

a) Outside rearview mirror

The outside rearview mirror can be turned upward, downward, left and right to adjust to a suitable position.

b) Inside rearview mirror

The inside mirror is located in the front upper to the driver’s seat. It can be turned upward, downward, left and right to a suitable position. Please adjust the knob under the mirror to prevent the light of the rear vehicle from blinding the driver eyes while driving at night.

3. Sun visor

a) To be used to shelter sunlight not only

from front, but also from the side, when moved away from the hook.

b) The clip to hold the visor is located on the reverse side of the sun visor on driver’s side.

c) A mirror dressing is located at the back of the sun visor on the passenger side.

3.3 Seats and Headrests Regulation

1. Front seat adjustment

• Seat should be adjusted prior to operation of vehicle.

• Elbows should be slightly bent at steering wheel.

• Knees should be slightly bent while applying brakes or

accelerator.

• Proper use of seat belt should be adhered to at all

times.

• Neck should be positioned at headrest level.

WARNING!!!

DUE TO OPERATION INFLUENCING DRIVING, SEAT

ADJUSTMENTS MUST BE CARRIED OUT BEFORE

OPERATING THE VEHICLE.

ACCIDENTS MAY OCCUR IF SEAT IS ADJUSTED WHILE

OPERATING THE VEHICLE. ALWAYS ENSURE THE SEAT

IS FIRMLY SET TO AVOID A POTENTIAL ACCIDENT.

SERIOUS INJURY MAY BE CAUSED IF THE SEATBACK IS

RECLINED DURING OPERATION OF VEHICLE.

a) Adjusting seat forward and backward

Lift the lever to regulate the seat. After regulating make sure that the seat is fixed firmly by shaking the seat gently in moving direction.

b) Adjust the angle of seatback

Lift the handle to regulate angle of seatback. After regulating, make sure that the seat is fixed firmly by shaking the seatback gently.

WARNING!!! LIFT LEVER AND PUSH THE SEATBACK TO APPROPRIATE ANGLE BY GUIDING SEAT WITH HAND; ASSURING THE SEATBACK WILL NOT RESULT IN INJURY TO PASSENGER AS IT RETURNS TO THE

ORIGINAL POSITION.

c) Adjustment of headrest

Adjust the middle of headrest assuring it is level with driver eyes. To adjust to this position, simply pull headrest upward. To lower, simply push headrest down to fixed position. While pressing the fixing button continuously, draw the headrest upward and remove it. To install the headrest, press the fixing button continuously and insert the headrest into the hole on the seatback.

WARNING!!!

THE MIDDLE OF THE HEADREST MUST BE ADJUSTED TO THE HEIGHTAT DRIVER’S EYE LEVEL.

TO ENSURE DRIVER’S SAFETY, DO NOT EXCEED THE HEIGHT AND DO NOT ADD CUSHION

ETC. BETWEEN THE DRIVER’S BACK AND THE SEATBACK. TO ENSURE THE DRIVERS SAFETY

DO NOT OPERATE VEHICLE IF HEADREST HAS BEEN REMOVE.

2. Regulation of rear seat

The regulation of seatback and headrest is the same with that of front seats.

3.4 Seat Belts

1. Seat belts

Cross the seat belt over your body and press the lock buckle into the socket, until a “click” sound is heard. Press the button on the socket to release the seat belt. The length of the belt can be adjusted automatically through the retractor.

WARNING!!!

ALWAYS REMAIN RESTRAINED WITH SEAT BELT WHILE DRIVING VEHICLE. REPLACE THE

BELT WHEN WORN, DIRTY OR DAMAGED. THE SEAT BELT FOR EACH SEAT IS DESIGNED ONLY

FOR ONE PASSENGER. MODIFICATIONS ARE PROHIBITED BY LAW.

3.5 Switches

1. Ignition switch – The four locations of the ignition switch

WARNING!!!

DO NOT PLACE HANDS THROUGH STEERING WHEEL WHILE OPERATING THE IGNITION.

z LOCK

While vehicle is parked, the key can be pulled out from Ignition switch. You can only rotate key to the LOCK position while key is inserted in ignition. After the key is pulled out, the ignition switch and the steering column will be locked. To turn steering wheel, you should insert the key and rotate it to another position clockwise. If you have the trouble unlocking the Ignition switch, turn steering wheel to left or right side gently.

z ACC

When the key is rotated to this position, the power of accessories such as the radio will be on, but not engine power

z ON

This is the normal position for operation. When the key is rotated to this position, all electric systems will be on

z START

When the key is rotated to this position, the engine starts up. As soon as the engine is started, the key must be released from the position.

WARNING!!!

PULLING THE KEY OUT OF IGNITION IS PROHIBITED DURING OPERATION OF VEHICLE. PULL OUT THE KEY FROM IGNITION SWITCH AFTER PARKING. NEVER LEAVE VEHICLE

UNATTENDED WITH KEY IN IGNITION.

WARNING!!!

IF ENGINE CAN’T BE STARTED WITHIN 5 SECONDS EACH TIME, THEN START IT FOR SECOND

TIME AFTER 10 SECONDS, OTHERWISE STARTER WILL BE DAMAGED.

IF ENGINE DOES NOT OPERATE, DO NOT HOLD THE IGNITION SWITCH AT “ON” POSITION

THIS COULD DAMAGE THE BATTERY.

2. Headlights/Lights

Lighting switch is on the left of the steering column pipe. The operation is as follows:

a) Rotate the end of control lever to control the lighting system. The lighting switch has three positions. When the switch is set to OFF lights are off. When the switch is set to the middle position, the running lights, tail lights, license lights, lighting lights for the combination meter turn on but headlight still off. On the third position, the head light and all of others are on. b) When the headlights are illuminating, press down the lighting control lever, the high beam will illuminate and high beams will signal light on the combination meters to also turn on. If you only need the high beam to give a signal for a moment, pull up the lever gently, release the hand it could return to the original position after giving signal

3. Turn signal light switch

Turn signal light switch and lighting switch share the same control lever. When the Ignition switch is set to ON, pushing the lever forwards or backwards will result in the right or left side turn signal lights flashing.

4. Wiper/Washer switch

• The wiper/washer control lever is on the right side of the steering wheel. By placing the wiper’s

control lever return to one of the three positions, the wiper will begin.

• The INT (intermittent) position is used for mist or slightly rainy weather.

• When the wiper’s control lever is on LO position, the wiper will sway slowly and

continuously.

• When the wiper’s control lever is on HI position, the wiper will sway quickly and

continuously.

• Turn the lever to OFF position to stop the wiper.

• The washer for windshield will spray when you push the switch lever up.

WARNING!!!

TO AVOID THE WINDSHIELD FREEZING, YOU CAN TURN ON THE DEFOGGER TO HEAT UP THE

WINDSHIELD BEFORE CLEANING.

WARNING!!!

TO AVOID DAMAGING THE WIPER AND WASHER SYSTEM, PAY ATTENTION TO THE FOLLOWING:

NEVER PUT UP THE LEVER WHEN EMPTY. THIS MAY RESULT DAMAGE TO THE WASHER MOTOR.

NEVER WIPE THE DRY WINDSHIELD. THIS MAY RESULT IN BLADE AND WINDSHIELD DAMAGE.

ALWAYS WET THE WINDSHIELD BEFORE OPERATING THE WIPER. CLEAN UP THE WIPER BLADE

BEFORE YOU OPERATE THE WIPER.CHECK THE LEVEL OF THE FLUID REGULARLY, THE

FREQUENCY OF CHECKING SHOULD INCREASE IN BAD WEATHER. IN COLD WEATHER ADD ONLY

FILL TANK TO 75% CAPACITY, FLUID WITH EXPAND AT FREEZING TEMPERATURE.

5. Hazard switch

Press this switch to turn on hazard lights. The six turn signal lights and the two turning indicator lights shall flash. Press this switch again, the warning light signal stops.

IN CASE OF EMERGENCY, PRESS THE SWITCH, THE VEHICLE LIGHT WILL BE

6. Front fog light switch

Press this switch, the fog lights turn on.

WARNING!!!

ACTIVATED TO ALERT OTHER DRIVERS ON THE ROAD.

+ 77 hidden pages

MAG T-MAG XC Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual