MadgeTech PR1000Ex User Manual

PR1000Ex

Intrinsically Safe Pressure and
Temperature Data Logger

PRODUCT
USER GUIDE

To view the full MadgeTech product line, visit
our website at madgetech.com.

TABLE OF CONTENTS

2 Product Overview

2 Installation Guide

2 Device Operation

3 Device Maintenance

4 Appendix A

PR1000Ex

PRODUCT USER GUIDE

Product Overview

The PR1000Ex is an intrinsically safe pressure and temperature
data logger used to accurately monitor and record at user
programmable reading intervals. The enclosure is constructed
of AISI 316 SS and carries hazardous location, intrinsically safe
certification in accordance with the latest issue of:
IECEx 60079-0, IECEx 60079-11
Directive 2014/34/EU (known as ATEX)
The Equipment and Protective Systems intended for Use
in Potentially Explosive Atmospheres Regulations 2016
(SI2016/1107)

Certified Intrinsically Safe for:

• Electrical Protection Concepts: IEC: 60079-11 Ex ia – Ex ic,
Intrinsic Safety Zones 0-2

• Equipment Protection Level: Ga – Gc, Zones 0-2

• Gas Groups: IIC

• Temperature Class: T4

Operational Warnings

• When used in hazardous locations, the PR1000Ex is to be
installed prior to the location becoming hazardous and
removed only after the area is no longer hazardous.

• The maximum allowed ambient temperature for the PR1000Ex
(under any circumstances) is +80 °C. The minimum rated
operating temperature is -40 °C.

• The PR1000Ex is approved for use only with the Tadiran TL­2150/S battery. Replacement with any other battery will void
the safety rating.

• Batteries are user replaceable, but are to be removed or
replaced only in locations known to be non-hazardous.

• Tampering or replacement of non-factory components may
adversely affect the safe use of the product, and is prohibited.
Except for replacement of the battery, the user may not
service the PR1000Ex. MadgeTech, Inc. or an authorized
representative must perform all other service to the product.

Water Resistance

The PR1000Ex is fully submersible and is rated IP68.

Installation Guide

Installing the Software

The Software can be downloaded from the MadgeTech website
at madgetech.com. Follow the instructions provided in the
Installation Wizard.

Installing the Docking Station

IFC400 or IFC406 (sold separately) — Follow the instructions

provided in the Installation Wizard to install the USB Interface
Drivers. Drivers can also be downloaded from the MadgeTech
website at madgetech.com.

Ordering Information

• 902264-00 — PR1000Ex-1000A, 0-100 PSIA

• 902261-00 — PR1000Ex-100A, 0-100 PSIA

• 902267-00 — PR1000Ex-100G, 0-100 PSIG

• 902262-00 — PR1000Ex-300A, 0-300 PSIA

• 902268-00 — PR1000Ex-300G, 0-300 PSIG

• 902260-00 — PR1000Ex-30A, 0-30 PSIA

• 902266-00 — PR1000Ex-30G, 0-30 PSIG

• 902265-00 — PR1000Ex-5000A, 0-5000 PSIA

• 902263-00 — PR1000Ex-500A, 0-500 PSIA

• 902269-00 — PR1000Ex-500G, 0-500 PSIG

With Key Ring End Cap:

• 902294-00 — PR1000Ex-1000A-KR, 0-1000 PSIA

• 902291-00 — PR1000Ex-100A-KR, 0-100 PSIA

• 902297-00 — PR1000Ex-100G-KR, 0-100 PSIG

• 902292-00 — PR1000Ex-300A-KR, 0-300 PSIA

• 902298-00 — PR1000Ex-300G-KR, 0-300 PSIG

• 902290-00 — PR1000Ex-30A-KR, 0-30 PSIA

• 902296-00 — PR1000Ex-30G-KR, 0-30 PSIG

• 902295-00 — PR1000Ex-5000A-KR, 0-5000 PSIA

• 902293-00 — PR1000Ex-500A-KR, 0-500 PSIA

• 902299-00 — PR1000Ex-500G-KR, 0-500 PSIG

Accessories:

• 900319-00 — IFC400 Single Docking Station

• 900325-00 — IFC406 Multiplex Docking Station

• 901745-00 — TL-2150/S Replacement Battery

Device Operation

Connecting and Starting the Data Logger

1. Once the software is installed and running, plug the interface
cable into the docking station (IFC400 or IFC406).

2. Connect the USB end of the interface cable into an open
USB port on the computer.

3. Place the data logger into the docking station.

4. The data logger will automatically appear under Connected
Devices within the software.

5. For most applications, select Custom Start from the menu
bar and choose the desired start method, reading rate
and other parameters appropriate for the data logging
application and click Start. (Quick Start applies the most

recent custom start options, Batch Start is used for managing
multiple loggers at once, Real Time Start stores the dataset
as it records while connected to the logger.)

6. The status of the device will change to Running or Waiting
to Start, depending upon your start method.

7. Remove the data logger from the docking station and place
it in the environment to measure.

Note: The device will stop recording data when the end of memory
is reached or the device is stopped. At this point the device cannot be
restarted until it has been re-armed by the computer.

Product User Guide | 2

PR1000Ex

PRODUCT USER GUIDE

Downloading Data from a Data Logger

1. Place the logger into the docking station.

2. Highlight the data logger in the Connected Devices list.
Click Stop on the menu bar.

3. Once the data logger is stopped, with the logger highlighted,
click Download.

4. Downloading will offload and save all the recorded data to
the PC.

Trigger Settings (Transient Mode)

The PR1000Ex samples up to 128 Hz (7.8 ms) and begins recording
after exceeding user defined setpoints. After triggering, the device
will record a chosen number of samples (Window Mode) or until
reaching the stop setpoint (Two Point Mode). The device can take
as many as 380,928 readings with both channels enabled and
419,020 pressure only readings. The data logger will record up to
50 samples of “pre-trigger” data.

1. In the Connected

Devices panel, click
the device desired.

2. On the Device Tab,

in the Information
Group, click
Properties. Or, right­click the device and
select Properties in
the context menu.

Device Maintenance

O-Rings

O-ring maintenance is a key factor when properly caring for
the PR1000Ex. The O-rings ensure a tight seal and prevent
liquid from entering the inside of the device. Please refer to the
application note O-Rings 101: Protecting Your Data, found
at madgetech.com, for information on how to prevent O-ring
failure.

Recalibration

MadgeTech recommends annual recalibration. To send devices
back for calibration, visit madgetech.com.

Battery Replacement

Materials: TL-2150/S Battery

1. Move device to a non-hazardous
location before replacing battery.

2. Observe Operational Warnings
when removing and replacing the
battery.

3. Unscrew the bottom of the data
logger and remove the battery.

4. Place the new battery into the
logger. Caution: Observe correct

battery polarity when installing.
It is important to insert the battery with the positive polarity
pointing upwards towards the sensor.

3. Select Trigger in the Properties window.

4. Trigger formats are available in Window or Two Point Mode.
Window mode allows a high and/or low trigger set point, and
a trigger sample count or “window” of time recorded when
set points are exceeded to be defined. Two point allows for
different Start and Stop setpoints to be defined for both the
high and low triggers.

Refer to the Trigger Settings - MadgeTech 4 Data Logger
Software video on madgetech.com for instructions on how to
configure Trigger Settings.

Communication

To ensure desired operation of the PR1000Ex, please keep
the surface clear of any foreign objects or substances.

The PR1000Ex’s data is downloaded through external contact
with the IFC400 or IFC406 docking station. Covering the
surface with foreign objects (i.e. Calibration Labels) can
prevent the communication and/or downloading process.

5. Screw the cover onto the data logger.

6 Warner Road, Warner, NH 03278

[phone]

[e-mail]

madgetech.com

DOC-1408036-00 | REV 1 2021.06.18

PR1000Ex

APPENDIX A

EU Declaration of Conformity

No. DC-202101

According to EN ISO/IEC 17050-1:2004

The name and address of the manufacturer:
MadgeTech, Inc.
6 Warner Road
Warner, NH 03278 USA

Product model and description: Temperature and Pressure Data Logger as
a Gauge Pressure Recorder or Absolute Pressure Recorder and at various
pressure ranges, with and without Key Ring feature

902260-00 PR1000EX-30A
902261-00 PR1000EX-100A
902262-00 PR1000EX-300A
902263-00 PR1000EX-500A
902264-00 PR1000EX-1000A
902265-00 PR1000EX-5000A
902266-00 PR1000EX-30G
902267-00 PR1000EX-100G
902268-00 PR1000EX-300G
902269-00 PR1000EX-500G

This product conforms with the following Union harmonization legislation:
2014/34/EU – ATEX Directive

The following harmonized standards and other technical specification were
used in support of the declaration:

Harmonized Standards: EN 60079 - 0 Edition 2018
EN 60079 -11 Edition 2012

Notified body SGS Fimko Oy, number 0598 performed EU-Type examination
in accordance with Annex III of the directive and issued the certificate:
SGS21ATEX0060

Notified body SGS Fimko Oy, number 0598 performed Conformity to type based
on quality assurance of the production process in accordance with Annex IV of the
directive and issued the QA Notification document: SGS ATEX 8001

Additionally, product complies with the essential requirements, and carries the
CE marking accordingly with:

2014/30/EU – EMC Directive
2015/863/EU – RoHS3 Directive
1907/2006/EU – REACH Directive

And conforms with the following product standards and/or normative
documents:

IEC 61326-1 Edition 2013

Emission Requirements
CISPR 11 Edition 5: 2009, +A1:2010, Radiated Emissions, 30 MHz to 1 GHz
Limit: CISPR 11, Group 1, Class A

Enclosure Port

IEC 61000-4-2: 2008, Electrostatic Discharge Level: 4 kV Contact, 8 kV Air Discharges

IEC 61000-4-3: 2006, +A1:2007, +A2:2010 Radiated Immunity (EM Field) ­Level: 10 V/M, 80 to 1000 MHz 3 V/M, 1.4 to 2.0 GHz
1 V/M, 2.0 to 2.7 GHz

Supplementary Information:

The products were tested in a typical usage configuration.

RoHS Exemptions applied 6(a)), 7(c)-II

Declared on behalf of MadgeTech, Inc.

902290-00 PR1000EX-30A-KR
902291-00 PR1000EX-100A-KR
902292-00 PR1000EX-300A-KR
902293-00 PR1000EX-500A-KR
902294-00 PR1000EX-1000A-KR
902295-00 PR1000EX-5000A-KR
902296-00 PR1000EX-30G-KR
902297-00 PR1000EX-100G-KR
902298-00 PR1000EX-300G-KR
902299-00 PR1000EX-500G-KR

UK Declaration of Conformity

No. DC-202102

According to EN ISO/IEC 17050-1:2004

The name and address of the manufacturer:
MadgeTech, Inc.
6 Warner Road
Warner, NH 03278 USA

Product model and description: Temperature and Pressure Data Logger as
a Gauge Pressure Recorder or Absolute Pressure Recorder and at various
pressure ranges, with and without Key Ring feature

902260-00 PR1000EX-30A
902261-00 PR1000EX-100A
902262-00 PR1000EX-300A
902263-00 PR1000EX-500A
902264-00 PR1000EX-1000A
902265-00 PR1000EX-5000A
902266-00 PR1000EX-30G
902267-00 PR1000EX-100G
902268-00 PR1000EX-300G
902269-00 PR1000EX-500G

This product conforms with the following UK Legislation:
The Equipment and Protective Systems intended for Use in Potentially Explosive
Atmospheres Regulations 2016 (SI2016/1107)

The following technical specification were used in support of the declaration:
EN 60079 - 0 Edition 2018
EN 60079 -11 Edition 2012

Notified body SGS Baseefa, number 1180 performed UK-Type examination
in accordance with Annex III of the directive and issued the certificate:
BAS21UKEX0071

Notified body SGS Baseefa, number 1180 performed Conformity to type based on
quality assurance of the production process in accordance with Annex IV of the
directive and issued IECEx Quality Assessment Report Summary Ref. No. GB/BAS/
QAR19.0019/00

Additionally, product complies with the essential requirements, and carries the
UK marking accordingly with:

The Electromagnetic Compatibility Regulations 2016 (SI/1091)
The Electrical Equipment Safety Regulations 2016 (SI 2016/1101)
The Radio Equipment Regulations 2017 (SI2017/1206)

And conforms with the following product standards and/or normative
documents:

IEC 61326-1 Edition 2013

Emission Requirements
CISPR 11 Edition 5: 2009, +A1:2010, Radiated Emissions, 30 MHz to 1 GHz
Limit: CISPR 11, Group 1, Class A

Enclosure Port

IEC 61000-4-2: 2008, Electrostatic Discharge
Level: 4 kV Contact, 8 kV Air Discharges

IEC 61000-4-3: 2006, +A1:2007, +A2:2010 Radiated Immunity (EM Field) -
Level: 10 V/M, 80 to 1000 MHz
3 V/M, 1.4 to 2.0 GHz
1 V/M, 2.0 to 2.7 GHz

Declared on behalf of MadgeTech, Inc.

902290-00 PR1000EX-30A-KR
902291-00 PR1000EX-100A-KR
902292-00 PR1000EX-300A-KR
902293-00 PR1000EX-500A-KR
902294-00 PR1000EX-1000A-KR
902295-00 PR1000EX-5000A-KR
902296-00 PR1000EX-30G-KR
902297-00 PR1000EX-100G-KR
902298-00 PR1000EX-300G-KR
902299-00 PR1000EX-500G-KR

Dianne Moulton, Quality Manager
Issued from: MadgeTech, Inc. Warner, NH USA
Issued on:

Dianne Moulton, Quality Manager
Issued from: MadgeTech, Inc. Warner, NH USA
Issued on: