Madgetech HiTemp140-FR-TSK Manual

Product User Guide
HiTemp140-FR and HiTemp140-FR-TSK
HiTemp140-FR
High Temperature Data Logger with a 2 inch Fast Response Probe
HiTemp140-FR-TSK
High Temperature Data Logger with Thermal Shield
To view the full MadgeTech product line,
visit our website at www.madgetech.com.
Table of Contents
HiTemp140-FR & HiTemp140FR-TSK Data Logger
Product Overview .......................................... 2
Installation Guide ........................................... 3
Device Operation ........................................... 3
Product Maintenance ..................................... 4
RMA Instructions ........................................... 4
HiTemp140-FR General Specifications .............. 5
HiTemp140-FR-TSK General Specifications ...... 6
Disclaimer & Terms of Use .. Back Cover
To view the full MadgeTech product line, visit our website at www.madgetech.com.
HiTemp140-FR & HiTemp140-FR-TSK
Product Overview
MadgeTech has designed the HiTemp140-FR, a high temperature data logger with an ultra­fast response time, to record temperature during rapidly changing thermal processes. This high temperature data logger features a 2 inch x 0.0625 inch diameter probe and is capable of recording up to 4 Hz, which is 4 times faster than other data loggers in this class. This allows the temperature sensor to quickly adapt and accurately record temperature variations in changing environments. Applications include oven profiling, steam sterilization, chamber mapping, seafood processing, flash freezing and more.
MadgeTech’s entire HiTemp140 data logger series is designed with food grade stainless steel. The device can be placed in environments up to 140 °C and the probe is capable of measuring from -200 °C to +260 °C (-328 °F to +500 °F). The HiTemp140-FR is also available with an optional thermal shield enclosure to extend the operating range of the data logger to -200 °C to +250 °C (-328 °F to +482 °F). The HiTemp140-FR-TSK (Thermal Shield Kit) comes with either a vented or flush top enclosure to accommodate a multitude of applications.
The Trigger Settings feature of the HiTemp140-FR allows users to configure high and low temperature thresholds that when met or exceeded, will automatically start or stop recording data to memory. This data logger is capable of storing up to 32,700 date and time stamped readings and features a nonvolatile solid state memory which retains data even if the battery becomes discharged.
Submergibility
The HiTemp140-FR is rated IP68 and is fully submersible. It can be placed in environments up to 230 ft (70 m) of water.
O-Rings
O-ring maintenance is a key factor when properly caring for the HiTemp140-FR. The O-rings ensure a tight seal and prevent liquid from entering the inside of the device. Please refer to the application note “O-Rings 101: Protecting Your Data”, found on the MadgeTech website, for information on how to prevent O-ring failure.
Trigger Settings
The device can be programmed to only record based off user configured trigger settings.
1. In the Connected devices panel, select the intended device to change the settings.
2. On the Device tab, in the Information group, click Properties. Users can also right-click on the device and select Properties in the context menu.
3. Click Trigger and configure the Trigger settings. Trigger formats are available in Window and Two Point (bi-level) mode. Window mode allows for one range of temperature monitoring and two point mode allows for two ranges.
Note: This product is rated for use up to 140 °C. Please heed the battery warning. The product will explode if exposed to temperatures above 140 °C.
2
Installation Guide
Installing the Interface cable
- IFC400 or IFC406 Refer to the “Quick Start Guide” included in the package.
Installing the software
Insert the Software USB stick in an open USB port. If the autorun does not appear, locate the drive on the computer and double click on Autorun.exe. Follow the instructions provided in the Wizard.
Device Operation
Connecting and Starting the data logger
- Once the software is installed and running, plug the interface cable into the docking station.
- Connect the USB end of the interface cable into an open USB port on the computer.
- The device will appear in the Connected Devices list, highlight the desired data logger.
- For most applications, select “Custom Start” from the menu bar and choose the desired start method, reading rate and other parameters appropriate for the data logging application and click “Start”. (Quick Start” applies the most recent custom start options,
Batch Start” is used for managing multiple loggers at once, “Real Time Start” stores the dataset as it records while connected to the logger.)
- The status of the device will change to “Running”, “Waiting to Start” or “Waiting to Manual Start”, depending upon your start method.
- Disconnect the data logger from the interface cable and place it in the environment to measure. Note: The device will stop recording data when the end of memory is reached or the device is
stopped. At this point the device cannot be restarted until it has been re-armed by the computer.
Note: Please refer to the Disclaimer & Terms of Use section on the back page of this guide for product usage
recommendations.
Downloading data from a data logger
- Place the logger into the docking station.
- Highlight the data logger in the Connected Devices list. Click “Stop” on the menu bar.
- Once the data logger is stopped, with the logger highlighted, click “Download”. You will be prompted to name your report.
- Downloading will offload and save all the recorded data to the PC.
3
HiTemp140-FR & HiTemp140-FR-TSK
Product Maintenance
Battery Replacement
When replacing the battery, it is important to insert the battery with positive polarity pointing
upward towards the probe. Failure to do so could result in product inoperability or potential
explosion if exposed to high temperatures.
Recalibration
The HiTemp140-FR standard calibrations are two points at 20 °C and 140 °C.
Prices and specifications subject to change. See MadgeTech’s terms and conditions at www.madgetech.com To send the devices back, visit www.madgetech.com, select Services then RMA Process.
RMA Instructions
To send a device back in to MadgeTech, follow the instructions below to create an RMA (Return Merchandise Authorization) on the MadgeTech website:
1. Visit www.madgetech.com, under the Services tab select RMA Process.
2. When the web page opens, please sign in. If this is the first time, select Click here to register an account and create one. Once signed in, click on the Make New RMA
button and fill in all the blank fields.
3. Complete the applicable fields on the form including customer Billing and Shipping information, even if they are the same. Please see the field explanation below for a more detailed description about questions asked in the Device Information section.
4. When all of the fields are complete, click Generate RMA.
5. Print out the confirmation page that follows containing the RMA number and MadgeTech’s address for shipping. A Return Merchandise Authorization must be accompanied by a copy of the RMA paperwork and shipping is prepaid by the customer. The RMA number should be clearly marked on the outside of the package.
6. Please ship the package via UPS, FedEx, TNT, or DHL to the address listed on the
confirmation page. USPS will not ship MadgeTech data loggers.
7. A notification email will be automatically sent when MadgeTech has received the RMA.
4
HiTemp140-FR General Specifications
Temperature Sensor 100 Ω Platinum RTD
Probe Measurement Range -200 ºC to +260 ºC (-328 ºF to +500 ºF)
Temperature Resolution 0.01 ºC (0.02 ºF)
Calibrated Accuracy ±0.1 ºC/±0.18 ºF (20 ºC to +140 ºC/68 ºF to +284 ºF)
In Air In Water
Data Logger
Response Time
Reading Rate 4 readings per second up to 1 reading every 24 hours
Memory 32,767 readings
Start Modes
Stop Modes Manual or Timed (specific date and time)
Trigger Settings
Readings in Trigger
Settings Mode
Real Time Recording May be used with PC to monitor and record data in real time
Password Protection
Memory Wrap Around Yes
Battery Type 3.6V high-temperature lithium battery included; user replaceable
Battery Life 2 years typical (1 minute reading rate)
Calibration Digital calibration through software
Calibration Date Automatically recorded within device
Data Format Date and time stamped °C, °F, °R, K
Time Accuracy
Computer Interface IFC400 or IFC406 USB docking station required; 125,000 baud
Operating System
Compatibility
MadgeTech Software
Compatibility
Operating Environment -40 ºC to +140 ºC (-40 ºF to +284 ºF), 0 %RH to 100 %RH, 0.002 PSIA to 100 PSIA
IP Rating IP68
Dimensions (body) 1.89 in x 0.970 in x 0.970 in (48 mm x 24.6 mm x 24.6 mm)
Dimensions (probe)
Materials 316 Stainless Steel
Approvals CE
t60 - 00:00:39:00 t90 - 00:02:43:00
• Software programmable immediate start
• Delay start up to 18 months in advance
High & Low limits may be set. Once data meets or exceed sets limits, the device will record to memory. Bi-level start and stop triggers can also be programmed. Users can specify the number of readings to take after the device triggers.
10,922 readings
An optional password may be programmed into the device to restrict access to configuration options. Data may be read out without the password.
• ±1 minute/month at 25 ºC
• Extended Operation: ±20 minutes/month at 140 °C (±450 ppm)
XP SP3/Vista/Windows 7/Windows 8
• MadgeTech Standard Software version 4.2.3.0
• MadgeTech Secure Software version 4.2.2.0 or later
1.75 in x 0.0625 in dia. (0.188 in transitional dia.)
44.5 mm x 1.59 mm (4.78 mm Transitional dia.)
Weight 65 g (2.3 oz)
5
(hours : minutes : seconds : fractions of a second)
t60 - 00:00:10:00 t90 - 00:00:12:00
HiTemp140-FR & HiTemp140-FR-TSK
HiTemp140-FR-TSK Specifications
HiTemp140-FR-TSK (Flush) HiTemp140-FR-TSK (Vented)
Data Logger
Response Time with
Thermal Shield
Dimensions (enclosure)
Weight
Operating Environment -200 ºC to +250 ºC (-328 ºF to +482 ºF) (Time limited) 0 %RH to 100 %RH
Material Enclosure: PTFE
Exposure Time
in Air
t60 - 00:00:30:00 t60 - 00:00:09:00 t60 - 00:00:59:00 t60 - 00:00:10:00
t90 - 00:13:10:00 t90 - 00:00:12:00 t90 - 00:22:10:00 t90 - 00:00:12:00
2.75 in x 2.0 in dia.
(69.85 mm x 51 mm dia.)
not including data logger
Exposure Time in
Water
(hours : minutes : seconds : fractions of a second)
6.7 oz (190 g)
Exposure Time
in Air
4.3 in x 2.0 in dia.
(109.2 mm x 50.8 mm dia.)
9.5 oz (270 g)
not including data logger
Exposure Time in
Water
Maximum Exposure
Time Chart
Ambient
Temperature
-200 °C (-328 °F) 12 minutes N/A 14 minutes N/A
-180 °C (-292 °F) 13 minutes N/A 15 minutes N/A
-160 °C (-256 °F) 15 minutes N/A 16 minutes N/A
-140 °C (-220 °F) 17 minutes N/A 18 minutes N/A
-120 °C (-184 °F) 19 minutes N/A 21 minutes N/A
-100 °C (-148 °F) 22 minutes N/A 24 minutes N/A
-80 °C (-112 °F) 27 minutes N/A 30 minutes N/A
-60 °C (-76 °F) 37 minutes 22 minutes 42 minutes 25 minutes
-40 °C to +140 °C
(-40 °F to +284 °F)
150 °C (302 °F) 59 minutes 34 minutes 66 minutes 40 minutes
160 °C (320 °F) 51 minutes 29 minutes 57 minutes 34 minutes
170 °C (338 °F) 43 minutes 25 minutes 48 minutes 29 minutes
180 °C (356 °F) 37 minutes 23 minutes 42 minutes 26 minutes
190 °C (374 °F) 34 minutes 20 minutes 38 minutes 23 minutes
200 °C (392 °F) 31 minutes 18 minutes 34 minutes 21 minutes
210 °C (410 °F) 29 minutes 17 minutes 32 minutes 19 minutes
220 °C (428 °F) 27 minutes 16 minutes 30 minutes 18 minutes
230 °C (446 °F) 25 minutes 15 minutes 27 minutes 17 minutes
240 °C (464 °F) 23 minutes 14 minutes 26 minutes 16 minutes
250 °C (482 °F) 22 minutes 13 minutes 24 minutes 15 minutes
HiTemp140-TS (Flush) HiTemp140-TS (Vented)
Exposure Time
in Air
(150 °C/302 °F)
Indefinitely Indefinitely Indefinitely Indefinitely
Exposure Time
in Liquid
(150 °C/302 °F)
Exposure Time
in Air
(150 °C/302 °F)
Exposure Time
in Liquid
(150 °C/302 °F)
Battery Warning
WARNING: FIRE, EXPLOSION, AND SEVERE BURN HAZARD. DO NOT SHORT CIRCUIT, CHARGE, FORCE OVER DISCHARGE, CRUSH, PENETRATE, OR INCINERATE. BATTERY MAY LEAK OR EXPLODE IF HEATED ABOVE 150 ºC (302 ºF).
See MadgeTech’s terms and conditions at www.madgetech.com
Specifications subject to change.
6
Disclaimer & Terms of Use
Listed specifications can be used to determine maximum allowable exposure times for the HiTemp140 with Thermal Shield at different temperatures beyond the normal operating range of the logger. Both the data logger and Thermal Shield must be at ambient temperature (approximately 25 °C) before being placed in the extreme temperature environment.
Immediately following exposure to high temperature, the data logger should be removed from the thermal shield (using appropriate precautions, as it could be VERY hot) OR the data logger and shield should be placed in a water bath (approximately 25 °C) for at least 15 minutes to allow it to cool. Failing to do this may allow heat trapped in the Thermal Shield to continue to heat the data logger to potentially unsafe levels.
If your application involves a ramp up to a temperature above 140 °C and/or any complex temperature profile that isn’t simply a constant temperature, please contact MadgeTech to determine whether the HiTemp140 with Thermal Shield is suitable.
Please provide MadgeTech with a detailed description of your temperature profile, including temperatures, durations, ramp times, and process media (air, steam, oil, water, etc.) If MadgeTech is unable to definitively calculate the suitability of our product for your application, we can provide a test unit outfitted with a high temperature indicator sticker. This sticker has an indicator dot which will turn black if exposed to temperatures above 143 °C. Apply the sticker to the bottom of the data logger itself (not the thermal shield), remove the battery for safety, place the data logger into the thermal shield and run the assembly through the proposed temperature program. The first indicator dot on the sticker will turn black at 143 °C. If that happens, the HiTemp140 with thermal shield is not appropriate for the application and we will work to find a solution that is.
MadgeTech, Inc.
6 Warner Road
Phone 603.456.2011
www.madgetech.com
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Warner, NH 03278
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Fax 603.456.2012
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info@madgetech.com
DOC-1300036-00 REV 4 02.21.2017
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