MadgeTech HiTemp140-FP-TSK Product User Manual

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visit our website at www.madgetech.com.
Product User Guide
HiTemp140-FP and HiTemp140-FP-TSK
HiTemp140-FP
High Temperature Data Logger with Flexible RTD Probe
HiTemp140-FP-TSK
Product User Guide
To view the full MadgeTech product line, visit our website at www.madgetech.com.
HiTemp140-FP & HiTemp140FP-TSK Data Logger
Product Overview .......................................... 2
Installation Guide ........................................... 3
Device Operation ........................................... 3
Product Maintenance ..................................... 4
RMA Instructions ........................................... 4
HiTemp140-FP General Specifications .............. 5
HiTemp140-FP-TSK General Specifications ...... 6
Disclaimer & Terms of Use .. Back Cover
Table of Contents
HiTemp140-FP & HiTemp140-FP-TSK
Product Overview
The HiTemp140-FP is a durable, user friendly high temperature data logger featuring a long, flexible RTD probe with a narrow diameter, making it ideal for use in steam sterilization and lyophilization processes.
Commonly used for mapping, validation and monitoring of high temperature surfaces, this stainless steel data logger is available in two models, the HiTemp140-FP-36 and the HiTemp140-FP-72, which feature either 36 inch or 72 inch flexible probe lengths, respectively. The flexible probe is coated with PFA insulation and can withstand temperatures up to 260 °C with an accuracy of ±0.1 °C
The HiTemp140-FP probe design is narrow and lightweight making it ideal for placement within small vials, tubing, test tube and other small diameter or delicate applications. Because of the flexible probe, the risks of breakage (both vial and probe) generally associated with stainless steel probe loggers are diminished and the location and placement of the probe is easy to manipulate.
The Trigger Settings feature of the HiTemp140-FP allows users to configure high and low temperature thresholds that when met or exceeded, will automatically start or stop recording data to memory. This data logger is capable of storing up to 32,700 date and time stamped readings and features a nonvolatile solid state memory which retains data even if the battery becomes discharged.
Submergibility
The HiTemp140-FP is rated IP68 and is fully submersible.
O-Rings
O-ring maintenance is a key factor when properly caring for the HiTemp140-FP. The O-rings ensure a tight seal and prevent liquid from entering the inside of the device. Please refer to the application note “O-Rings 101: Protecting Your Data”, found on the MadgeTech website, for information on how to prevent O-ring failure.
Trigger Settings
The device can be programmed to only record based off user configured trigger settings.
1. In the Connected devices panel, select the intended device to change the settings.
2. On the Device tab, in the Information group, click Properties. Users can also right-click on the device and select Properties in the context menu.
3. Click Trigger and configure the Trigger settings. Trigger formats are available in Window and Two Point (bi-level) mode. Window mode allows for one range of temperature monitoring and two point mode allows for two ranges.
Note: This product is rated for use up to 140 °C. Please heed the battery warning. The product will explode if exposed to temperatures above 140 °C.
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Product User Guide
3
Installation Guide
Installing the Interface cable
- IFC400 or IFC406 Refer to the “Quick Start Guide” included in the package.
Installing the software
The software can be downloaded from the website at www.madgetech.com/software-down­load.
Device Operation
Connecting and Starting the data logger
- Once the software is installed and running, plug the interface cable into the docking station.
- Connect the USB end of the interface cable into an open USB port on the computer.
- The device will appear in the Connected Devices list, highlight the desired data logger.
- For most applications, select “Custom Start” from the menu bar and choose the desired start method, reading rate and other parameters appropriate for the data logging application and click “Start”. (Quick Start” applies the most recent custom start options,
Batch Start” is used for managing multiple loggers at once, “Real Time Start” stores the dataset as it records while connected to the logger.)
- The status of the device will change to “Running”, “Waiting to Start” or “Waiting to Manual Start”, depending upon your start method.
- Disconnect the data logger from the interface cable and place it in the environment to measure. Note: The device will stop recording data when the end of memory is reached or the device is
stopped. At this point the device cannot be restarted until it has been re-armed by the computer.
Note: Please refer to the Disclaimer & Terms of Use section on the back page of this guide for product usage
recommendations.
Downloading data from a data logger
- Place the logger into the docking station.
- Highlight the data logger in the Connected Devices list. Click “Stop” on the menu bar.
- Once the data logger is stopped, with the logger highlighted, click “Download”. You will be prompted to name your report.
- Downloading will offload and save all the recorded data to the PC.
HiTemp140-FP & HiTemp140-FP-TSK
Product Maintenance
Battery Replacement
Materials: ER1425S-HT Battery
1. Unscrew the bottom of the logger and remove the battery.
2. Place the new battery into the logger. Note the polarity of the battery.
3. Screw the cover back onto the logger.
Recalibration
The HiTemp140-FP standard calibrations are two points at 30 °C and 140 °C.
Prices and specifications subject to change. See MadgeTech’s terms and conditions at www.madgetech.com To send the devices back, visit www.madgetech.com, select Services then RMA Process.
RMA Instructions
To send a device back in to MadgeTech, follow the instructions below to create an RMA (Return Merchandise Authorization) on the MadgeTech website:
1. Visit www.madgetech.com, under the Services tab select RMA Process.
2. When the web page opens, please sign in. If this is the first time, select Click here to register an account and create one. Once signed in, click on the Make New RMA
button and fill in all the blank fields.
3. Complete the applicable fields on the form including customer Billing and Shipping information, even if they are the same. Please see the field explanation below for a more detailed description about questions asked in the Device Information section.
4. When all of the fields are complete, click Generate RMA.
5. Print out the confirmation page that follows containing the RMA number and MadgeTech’s address for shipping. A Return Merchandise Authorization must be accompanied by a copy of the RMA paperwork and shipping is prepaid by the customer. The RMA number should be clearly marked on the outside of the package.
6. Please ship the package via UPS, FedEx, TNT, or DHL to the address listed on the
confirmation page. USPS will not ship MadgeTech data loggers.
7. A notification email will be automatically sent when MadgeTech has received the RMA.
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Product User Guide
Temperature Sensor Flexible RTD Probe
Probe Measurement Range -60 °C to +260 °C (-76 °F to +500 °F)
Temperature Resolution 0.01 °C (0.02 °F)
Calibrated Accuracy ±0.1 °C (0.18 °F)
Data Logger
Response Time
In Air In Water
(hours : minutes : seconds : fractions of a second)
t
60
- 00:00:30:00
t
90
- 00:01:10:00
t
60
- 00:00:03:50
t
90
- 00:00:06:50
Reading Rate 4 readings per second up to 1 reading every 24 hours
Memory 32,767 readings
Start Modes
• Software programmable immediate start
• Delay start up to 18 months in advance
Stop Modes Manual or Timed (specific date and time)
Trigger Settings
High and Low limits may be set. Once data meets or exceed sets limits, the device will record to memory. Bi-level start and stop triggers can also be programmed. Users can specify the number of readings to take after the device triggers.
Readings in Trigger
Settings Mode
10,922 readings
Real Time Recording May be used with PC to monitor and record data in real time
Password Protection
An optional password may be programmed into the device to restrict access to configuration options. Data may be read out without the password.
Memory Wrap Around Yes
Battery Type 3.6V high-temperature lithium battery included; user replaceable
Battery Life 1 year typical (1 minute reading rate at 25 °C/ 77 °F)
Calibration Digital calibration through software
Calibration Date Automatically recorded within device
Data Format Date and time stamped °C, °F, °R, K,
Time Accuracy
• 1 minute/month at 25 °C (77 °F)
• Extended Operation: ±20 minutes/month at 140 °C (±450 ppm)
Computer Interface IFC400 or IFC406 USB docking station required; 125,000 baud
Operating System
Compatibility
XP SP3/Vista/Windows 7/Windows 8
MadgeTech Software
Compatibility
• MadgeTech Standard Software version 4.2.1.1
• MadgeTech Secure Software version 4.2.0.1 or later
Operating Environment -40 °C to +140 °C (-40 °F to +284 °F) 0 %RH to 100 %RH, 0 PSIA to 60 PSIA
IP Rating IP68
Dimensions (body) 2.95 in x 0.97 in x 0.97 in (75 mm x 24.6 mm x 24.6 mm)
Dimensions (probe)
• HiTemp140-FP-36: 36 in x 0.10 in (914 mm x 2.5 mm)
• HiTemp140-FP-72: 72 in x 0.10 in (1829 mm x 2.5 mm)
Weight 85 g (3 oz)
Materials
• Body: 316 Stainless Steel
• Probe: PFA Insulated Cable
Approvals CE
HiTemp140-FP General Specifications
5
HiTemp140-FP & HiTemp140-FP-TSK
Thermal Shield
Specifications
HiTemp140-FP-TSK (Flush) HiTemp140-FP-TSK (Vented)
Dimensions (enclosure)
2.75 in x 2.0 in dia.
(69.85 mm x 51 mm dia.)
4.3 in x 2.0 in dia.
(109.2 mm x 50.8 mm dia.)
Weight
6.7 oz (190 g)
not including data logger
9.5 oz (270 g)
not including data logger
Operating Environment
-200 ºC to +250 ºC (-328 ºF to +482 ºF) (Time limited) 0 %RH to 100 %RH
Material Enclosure: PTFE
HiTemp140-FP-TSK Specifications
6
Maximum Exposure
Time Chart
HiTemp140-TS (Flush) HiTemp140-TS (Vented)
Exposure Time
in Air
(150 °C/302 °F)
Exposure Time
in Liquid
(150 °C/302 °F)
Exposure Time
in Air
(150 °C/302 °F)
Exposure Time
in Liquid
(150 °C/302 °F)
Ambient
Temperature
-200 °C (-328 °F) 12 minutes N/A 14 minutes N/A
-180 °C (-292 °F) 13 minutes N/A 15 minutes N/A
-160 °C (-256 °F) 15 minutes N/A 16 minutes N/A
-140 °C (-220 °F) 17 minutes N/A 18 minutes N/A
-120 °C (-184 °F) 19 minutes N/A 21 minutes N/A
-100 °C (-148 °F) 22 minutes N/A 24 minutes N/A
-80 °C (-112 °F) 27 minutes N/A 30 minutes N/A
-60 °C (-76 °F) 37 minutes 22 minutes 42 minutes 25 minutes
-40 °C to +140 °C
(-40 °F to +284 °F)
Indefinitely Indefinitely Indefinitely Indefinitely
150 °C (302 °F) 59 minutes 34 minutes 66 minutes 40 minutes
160 °C (320 °F) 51 minutes 29 minutes 57 minutes 34 minutes
170 °C (338 °F) 43 minutes 25 minutes 48 minutes 29 minutes
180 °C (356 °F) 37 minutes 23 minutes 42 minutes 26 minutes
190 °C (374 °F) 34 minutes 20 minutes 38 minutes 23 minutes
200 °C (392 °F) 31 minutes 18 minutes 34 minutes 21 minutes
210 °C (410 °F) 29 minutes 17 minutes 32 minutes 19 minutes
220 °C (428 °F) 27 minutes 16 minutes 30 minutes 18 minutes
230 °C (446 °F) 25 minutes 15 minutes 27 minutes 17 minutes
240 °C (464 °F) 23 minutes 14 minutes 26 minutes 16 minutes
250 °C (482 °F) 22 minutes 13 minutes 24 minutes 15 minutes
Battery Warning
WARNING: FIRE, EXPLOSION, AND SEVERE BURN HAZARD. DO NOT SHORT CIRCUIT, CHARGE, FORCE OVER DISCHARGE, CRUSH, PENETRATE, OR INCINERATE. BATTERY MAY LEAK OR EXPLODE IF HEATED ABOVE 150 ºC (302 ºF).
Specifications subject to change.
See MadgeTech’s terms and conditions at www.madgetech.com
Disclaimer & Terms of Use
Listed specifications can be used to determine maximum allowable exposure times for the HiTemp140 with Thermal Shield at different temperatures beyond the normal operating range of the logger. Both the data logger and Thermal Shield must be at ambient temperature (approximately 25 °C) before being placed in the extreme temperature environment.
Immediately following exposure to high temperature, the data logger should be removed from the thermal shield (using appropriate precautions, as it could be VERY hot) OR the data logger and shield should be placed in a water bath (approximately 25 °C) for at least 15 minutes to allow it to cool. Failing to do this may allow heat trapped in the Thermal Shield to continue to heat the data logger to potentially unsafe levels.
If your application involves a ramp up to a temperature above 140 °C and/or any complex temperature profile that isn’t simply a constant temperature, please contact MadgeTech to determine whether the HiTemp140 with Thermal Shield is suitable.
Please provide MadgeTech with a detailed description of your temperature profile, including temperatures, durations, ramp times, and process media (air, steam, oil, water, etc.) If MadgeTech is unable to definitively calculate the suitability of our product for your application, we can provide a test unit outfitted with a high temperature indicator sticker. This sticker has an indicator dot which will turn black if exposed to temperatures above 143 °C. Apply the sticker to the bottom of the data logger itself (not the thermal shield), remove the battery for safety, place the data logger into the thermal shield and run the assembly through the proposed temperature program. The first indicator dot on the sticker will turn black at 143 °C. If that happens, the HiTemp140 with thermal shield is not appropriate for the application and we will work to find a solution that is.
MadgeTech, Inc.
6 Warner Road
l
Warner, NH 03278
Phone 603.456.2011
l
Fax 603.456.2012
www.madgetech.com
l
info@madgetech.com
DOC-1296036-00 REV 3 2015.04.16
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