Macnaught OVAL GEAR FLOWMETER Instruction Manual

MXL-INST
Rev 12
12/2020
MX SERIES
OVAL GEAR FLOWMETER
INSTRUCTION MANUAL
To the Owner
The manual contains operating and maintenance instructions for the MX-Series Flow Meters. This covers port sizes from 1/4” to 4”.
Refer to separate instruction manual for information on operating modes and features of LCD displays. Contact local representative or distributor for further assistance.
This Flow Meter has incorporated the oval gear principle into its design. Exceptional repeatability and high accuracy over a wide range of fluid viscosities and flow rates are features of the oval gear design.
With a low pressure drop and high pressure rating oval gear flow meters are suitable for both gravity and (in-line) pump applications.
Macnaught offers a comprehensive set of web based support materials to complement this instruction manual.
Access the Instruction manual by scanning below QR code.
www.macnaught.com.au
Page 1 of 31
Index
Important Information
Operating Principle
Installation
Installation Procedure
Maintenance Procedure
Disassembly
Reassembly
Pictorial Representation
Flowmeter Specifications
Flow meter Specifications
Flow Meter Output Types
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Page 3
Page 3
Page 4
Page 4
Page 5
Page 6
Page 7
Page 8
Standard pulser cap Details
Industrial Pulse Cap Details
DIN Compact Pulse Module
PCB Specifications Standard/Industrial/DIN
PCB Circuit Diagram Standard/Industrial/DIN
Specification and Wiring - High Temp Sensor
Engraving / Data Plate Information
Installation of flanges
Service
Exploded Diagrams
Troubleshooting Guide
Spare Parts Kits
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Page 9-10
Page 11-12
Page 13-14
Page 15
Page 15
Page 16
Page 17
Page 17
Page 18
Page 19
Page 20-21
Wetted Parts
General
Pressure Drop Graphs
Dimensional Diagrams
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Page 22
Page 23
Page 24-30
Page 2 of 31
IMPORTANT INFORMATION (READ CAREFULLY)
FLUID COMPATIBILITY: Before use, confirm the fluid (liquid) to be used is compatible with the meter. Refer to
industry fluid compatibility charts or consult your local representative or distributor for advice.
FLOWMETER USAGE: The flow meter shall be used exclusively with liquids. No gases permitted to flow. Presence of gases could create severe hazard and damage
STRAINER: To prevent damage from dirt or foreign matter, it is recommended that a Y type or Basket type mesh strainer be installed as close as possible to the inlet side of the meter.
Meter 1/4” 74 micron / 200 mesh Meter 1/2”- 2” 250 micron / 60 mesh Meter 3”- 4” 420 micron / 40 mesh
When a strainer is installed it should be regularly inspected and cleaned. Failure to keep the strainer clean will dramatically effect flow meter performance. Contact your local representative for advice.
AIR PURGE / LINE PRESSURE: To prevent damage caused by air purge, slowly fill the meter with fluid. To reduce pressure build-up turn off the pump at the end of each day.
OPERATING PRINCIPLE
Fluid passing through the meter causes the rotors to turn, as shown below. One of the rotors (the active rotor) is fitted with magnets.
The passing of the magnets are picked up by the electronic sensor. The excitation of this switch provides a „Raw Pulse Output‟ which relates to the K-Factor. (e.g. KF 36 = 36 pulses per litre of fluid passed)
This Pulse Output Signal can either be fed to an external receiving element (e.g. Data Logger or PLC) or alternatively to an LC Display which conditions the Pulse signal to display volume of fluid passed. (e.g. Display 1 Litre per for every 36 pulses received)
Page 3 of 31
INSTALLATION PROCEDURE
1. It is recommended that a bypass line be included in the design. This provides the facility for a meter to be removed for maintenance without interrupting production. (see figure)
2. Use a thread sealant on all pipe threads. Thread tape must not enter flow meter as this could stop flow meters operation.
3. For pump applications ensure pipe work and meter have the appropriate working pressure rating to match the pressure output of the pump. Refer to meter specifications section for further details. (Page 7)
4. Install a Y type or basket type mesh strainer as close as possible to the inlet side of the meter.
Meter 1/4” 74 micron / 200 mesh
Meter 1/2”- 2” 250 micron / 60 mesh Meter 3”- 4” 420 micron / 40 mesh
The flow meter can accept flow in any direction.
5. The meter can be installed in any orientation as
long as the meter shafts are in a horizontal plane as per the picture.
Incorrect installation can cause premature wear of meter components.
Do not over tighten meter connections.
7. It is important after initial installation to fill the line slowly, high speed air purge could cause damage to the rotors.
8. Test the system for leaks. Do not continue use if meter is leaking.
9. Check the strainer for swarf or foreign material, after the first 200 litres, check periodically, particularly if the flow rate is noted to be decreasing.
MAINTENANCE PROCEDURE
Inspection and maintenance should only be carried out by experienced personnel.
DIS-ASSEMBLY
When maintenance to any part of the flow meter is required, it must be isolated and line pressure released. It must be removed from the line if required. Use non sparking tools to accomplish the job.
It is advisable to mark all components with a marker pen before disassembly, to ensure all the components are replaced to their correct position during the reassembly process.
1. Remove the meter cap by loosening the bolts on the underside of the meter body. (see FIG 1, Page 6)
2. Remove the O-Ring from the O-Ring groove. Clean it nicely and store in clean place.
3. Remove rotors from the cap and shaft assembly. The shafts are fixed to the cap for sizes 1/4” - 2” and to the body for 3” and 4” sizes. No need to take them off.
Do not remove shafts from their location.
Page 4 of 31
RE-ASSEMBLY
1. Before reassembling, check the condition of flow meter parts (rotors, body, cap, seal O -ring and shafts). Re place if necessary. Contact Macnaught to check for spare parts availability.
2. One of the rotors is active (have magnets) and other one is neutral. The active rotor can be identified by running a metal object over the face of the rotor. Placed both the rotors at 90° to each other onto the shafts. Spin them to check if they move freely. If not, repeat the process.
Active Rotor Placement into Flow meter:
MX06 - MX09 Meters:
The active rotor is positioned nearest to „dimple‟ on the meter cap (see FIG 2, Page 6) The smooth side of rotor showing up, grub screw will face downwards. The chamfered side of the rotor stays upward when placed on to the shaft (see FIG 6, Page 6)
MX12 - MX50 Meters:
The active rotor is positioned nearest to „dimple‟ on the meter cap (see FIG 2, Page 6) Meter cap dimple must face towards the flow meter body dimple (see FIG 2 & 3, Page 6) The magnet side face upward when placed on the cap
For MX75 - MX100 meters:
Active rotor is positioned on to the shaft away from the flow meter foot. (see FIG 7, Page 6) The magnet side of the active rotor face upward when placed inside the flow meter body.
3. Smear the O-ring with light film of grease and placed into the Groove (see FIG 3, Page 6)
4. Place the meter Cap on the meter Body. Meter cap dimple must face towards the flow meter body dimple (MX06-MX50 Meters) (see FIG 2 & 3, Page 6)
5. Insert the cap head screws and tighten in a diagonal sequence 1, 5, 7, 3, etc.
Bolts Torque Ratings:
MX06-MX12 (6.5 Nm)
MX19-MX25 (15 Nm) MX40-MX100 (33 Nm)
6. Test the meter by turning the rotors with a finger or by applying very low air pressure (no more than a good breath) to one end of the meter, before returning the meter to service.
Page 5 of 31
PICTORIAL REPRESENTATION OF FLOWMETER AND DISASSEMBLED PARTS
Flow meter
FIG 1
Flow Meter Cap
FIG 2
Shafts
Dimple
Flow meter Body
FIG 3
Groove
Neutral
Rotor
Rotors (At 90°)
FIG 4
O-ring
FIG 5
Dimple
Rotors Chamfer
Area
FIG 6
Active
Rotor
For MX06 and MX09 meters, the flat side of rotors with chamfer on edges face upward when placed on cap and shaft assembly of meter
MX75 - MX100 Meters
FIG 7
Flow Meter Foot
Flow Meter Body
Shafts
Active Rotor
O-ring
Neutral Rotor
Flow Meter Cap
Page 6 of 31
FLOWMETER SPECIFICATIONS
Flow Meter
Flow Range
(Viscosity < 5 cP)
Flow Range
(Viscosity > 5 cP)
Series
Metric US Metric US
MX06 2 to 100 LPH 0.5 to 26 GPH 0.5 to 100 LPH 0.13 to 26.4 GPH
MX09 25 to 500 LPH 6.6 to 132 GPH 15 to 500 LPH 4 to 132 GPH
MX12 3 to 25 LPM 0.8 to 6.6 GPM 2 to 30 LPM 0.5 to 8 GPM
MX19 8 to 70 LPM 2 to 18.5 GPM 3 to 80 LPM 0.8 to 21 GPM
MX25 10 to 100 LPM 2.6 to 26 GPM 6 to 120 LPM 1.6 to 32 GPM
MX40 15 to 235 LPM 4 to 62 GPM 10 to 250 LPM 2.6 to 66 GPM
MX50 15 to 500 LPM 4 to 130 GPM 15 to 500 LPM 4 to 130 GPM
MX75 60 to 600 LPM 17 to 170 GPM 20 to 733 LPM 5 to 194 GPM
MX100 220 to 1000 LPM 60 to 250 GPM 120 to 1200 LPM 30 to 300 GPM
Ensure the Flow meter is fitted with ‘High Viscosity Rotors’ if the fluid being metered is 1000 cP or above.
Flow Meter Series Temperature Range
1
Temperature Range (MX06P - MX50P)
Temperature Range (MX06S - MX100S)
Temperature Range (MX06F - MX50F)
Temperature Range (MX75F - MX100F)
Accuracy (MX06 - MX100) ±0.5% of reading
-40°C - 150°C
-40°C - 120°C 1
-40°C - 80°C 2
-40°C - 120°C 1
1 Flow meter process temperature range may be limited to sensor temperature classification. 2 Flow meter process temperature range is limited due to PPS rotors.
Maximum
Flow Meter
Series
MX06 6895 1000 - -
MX09 6895 1000 - -
MX12 13790 2000 - -
Operating Pressure*
(Flow meter Threaded)
kPa psi kPa psi
(Flow meter Flanged**)
Maximum
Operating Pressure*
MX19 13790 2000 - -
MX25 13790 2000 1250 181
MX40 10342 1500 1250 181
MX50 8274 1200 1250 181
MX75 1200 175 1200 175
MX100 1200 175 1200 175
* Conforms to Directive 2014/68/EU ** Flanges Standard (ASME B16.5, Group 2-2.3 Materials)
Page 7 of 31
Flow meter Output Types
A 1 x Hall Effect Switch & 1 x Reed Switch MXD-AS
I Dual Reed Switches MXD-IS
J Dual Hall Effect Switches - Quadrature Pulse MXD-JS
K High Resolution Sensor MXD-KS
T High Temperature Sensor MXD-TS
D PR (LCD 12 mm Display) MXD-DS
Pulse output
Local Digital Display
E
PRA * (LCD 12 mm Display)
F ER (LCD 17 mm Display) MXD-FS
G
ERA * (LCD 17 mm Display)
H ERB (LCD 17 mm Display) MXD-HS
M
PRM * (LCD Blind 4 - 20 mA Display)
Reed Switch: Reed Switch is a 2-wire device which
triggers by magnet inside the rotors as they spin. To maximise the life of the reed switch, the pulse board comes equipped with a 1k8Ω current limiting resistor in series.
Hall Effect Switch: Hall Effect switch is a 3-wire device which triggers by south pole of the magnet inside the rotors as they spin. This switch is NPN type. The switch circuit is equipped with a 4k7Ω pull
-up resistor between signal and supply.
MXD-ES
MXD-GS
MXD-MS
Reed Switch
Hall Effect Switch
* Analogue outputs are available as an auxiliary display signal by including ERA, PRA and PRM with the flow
meter. PRA and ERA display also output scalable pulse.
Instruction manual for local displays to be seen separately. Part numbers as under:
Display MXD-DS MXD-ES MXD-FS MXD-GS MXD-HS MXD-MS
Instruction Manual MXL-INSTPR MXL-INSTPRA MS574 MS476 MS392 MXL-INSTPRM
Page 8 of 31
Standard Pulse Cap Output types A, I, J, K WIRING INSTRUCTIONS
Standard Pulse Cap incorporates the M-LOCK (1/4” turn) mounting system. The housing is made up of
polypropylene with PCB fitted inside.
Standard Pulse Cap PCB
Page 9 of 31
Standard Pulse Cap Output types A, I, J, K
* MXD-JS generate Quadrature Pulse Output
** MXD-KS has one hall effect high resolution sensor.
Illustration
Standard Pulse Cap fitted to 1” meter
Assembly/Disassembly
1. Rotate the pulse cap 90° anticlockwise to disassemble
2. Pull the cap away from body
1
3. Place pulse cap onto the body and rotate 90° clockwise to reassemble
No Tool required to assemble/dissemble
2
Page 10 of 31
Industrial Pulse Cap Output Type (MXD-xCx-xx) WIRING INSTRUCTIONS
Industrial Pulse Cap is fixed to the flow meter and
does not incorporate M-lock feature. It comes with Conduit Entry to facilitate customers for own wiring.
Illustration
PCB
* MXD-xCx-HH generate Quadrature Pulse Output
- Industrial Pulse Cap Temperature (-25 °C -120 °C)
- IP 67
Cable Specifications for Standard/Industrial Pulse Cap
Minimal cable specification recommended for wire:
5 core, 24 AWG each drain wire AND shielding/ copper braiding Temperature rating: -20 - 80 °C Voltage rating: 300 V
- Maximum cable length should not exceed 60 metres.
- If cable is extended and/or longer than 10m, it is highly recommended to use 24V power supply for Hall
Switch and reed switch.
Page 11 of 31
Industrial Pulse Cap Output Type (MXD-xCx-xx)
Illustration
Industrial Pulse Cap fitted to 1” meter
* Industrial Pulse Cap Housing material “Aluminium” to be fitted to flow meter having Aluminium Body * Industrial Pulse Cap Housing material “SS 316” to be fitted to flow meter having SS 316 Body
PCB
Flowmeter
Pulser Cap Screws
Pulser Cap
Pulser Cap Gasket
PCB screws
Circlip
Base Plate
The Industrial Pulse Cap comprises of 3 major components.
1. Industrial Pulse Cap
2. PCB (sensor board)
3. Secure Base Plate
In order to access the PCB, or for the removal/ replacement of the complete Pulser Module, the Following procedure applies.
Disassembly/Reassembly
Remove the 4 socket head cap screws holding
the Industrial Pulse Cap to the Base Plate. Take care not to lose the gasket.
Lift the Pulse Cap to expose the terminal block
for the connection/disconnection of the signal cables.
The PCB can be removed by loosening the
two screws securing it to the Base Plate.
Note: It is not necessary to remove the PCB if the objective is to remove the complete base plate (see next step)
To separate the Base Plate from the Flow
meter body, remove the stainless steel Cir­clip.
Reassemble by reversing the above sequence.
Page 12 of 31
DIN Compact Pulse Module Output Type (MXD-xx)
DIN Compact Pulse Module incorporates the M-LOCK (¼ turn) mounting system. It provides a locking facility for
added security against unauthorised removal. A locking screw is supplied with DIN compact pulse cap to accom­plish the job by fitting module to the flow meter using M-lock feature and replacing the existing screw with locking screw.
During initial installation of the locking screw, the screw will need to pierce the bottom of the pulser. This will enable the screw to „lock‟ into the plastic cam that is fixed to the flow meter.
The available options are:
DIN Module with 1 x Reed and 1 x Hall effect sensor (MXD-RH) DIN Module with Dual Hall Effect sensors (MXD-HH) DIN Module with Dual Reed Switches (MXD-RR)
Illustration
The DIN Compact Pulse Modules accommodates the choice of either a field mountable connector facility, or a fixed (M12) connection cable.
M12 DIN plug and socket complete with 5 core cable. Field attachable socket with 5 position screw terminals
M12 DIN cable
Cable Length Part Number
1.5 Meters MXD-C1.5
5 Meters MXD-C5
10 Meters MXD-C10
Field attachable socket/connector
Part number: MXD-CF
Page 13 of 31
DIN Compact Pulse Module Output Type (MXD-xx)
M12 male connector
M12 Female Cable Connector
Cable Colour Dual Reed Module Dual Hall Module Reed / Hall Module
1 Brown N/A HE Supply (VCC) HE Supply (VCC)
2 White Reed Signal 1 HE Signal 1 (V out) HE Signal (V out)
3 Blue Reed Ground 1 HE Ground HE Ground
4 Black Reed Signal 2 HE Signal 2 (V out) Reed (Signal)
5 Green-Yellow Reed Ground 2 N/A Reed (Ground)
M12 Field Connector
M12 DIN Female Cable Connector
General
Connector M12 (right angle)
Standards / regulations IEC 61076-2-101
Technical Specifications (Plug and socket)
Number of positions 5
Protection IP67
Material of body TPU (thermoplastic polyurethane)
Rated voltage / current 60v / 4A
Contact resistance Max 5 mΩ
Ambient temperature (plug and socket) -25°C - 90°C
Technical Specifications (cable)
Core Number 5 core
Core colours brown, white, blue, black, green-yellow
Cable material PUR (polyurethane)
Conductor cross section 5 x 0.34mm² (signal lines)
Rated voltage / current 60v / 4A
Ambient Temperature (operation) -25°C - 80°C (cable, fixed installation)
Cable resistant to acids, alkaline solutions and salt water
M12 Field Connector
General
Connector M12
Standards / regulations IEC 61076-2-101
Technical Specifications
Number of positions 5
Protection IP67
Conductor cross section 0.25mm² - 0.75mm²
Material of body PTB
Sealing material NBR (nitrile rubber)
Ambient temperature -25°C - 85°C (plug and socket)
Rated voltage / current 60v / 4A
Page 14 of 31
PCB Specifications Standard / Industrial Pulse Caps / DIN Compact Pulse Module
Output Signals Standard Pulse Meter 2 x Digital (Square Wave)
Current Maximum 500mA
Reed Switch (Mechanical Sensor)
Voltage Maximum 30V DC
1
Contact Rating
Maximum
10W
Maximum Supply Current 7.5mA
Hall Effect Switch (Electronic Sensor)
Maximum Output Current 25mA
Operating Voltage
Output Type Open-Collector NPN
1.Contact rating maximum is 10W. Neither current nor voltage maximums should be exceeded in achieving this.
Reed/ Hall
Reed/ Reed
4.5V to 24V DC
Hall/ Hall
Page 15 of 31
Output Type “T” High Temperature SPECIFICATIONS & WIRING
SENSOR TYPE OMNI POLAR NPN with internal 3 k-Ohm pull-up resistor
Construction Stainless Steel Housing (Barrel)
Connector Cable Length 2 meters
SPECIFICATIONS
Illustration
Sensor fitted to meter
Operating Voltage 4.5 to 30V DC
Maximum Supply Current 18mA
Temperature Range
-40 - 150°C
-40 - 302°F
Illustration
Cable Connector
Page 16 of 31
Flow meter Specs / Data Plate
MX06-MX50: Serial number, Model number, k-factor,
flow rate range and temperature details are en­graved on meter body. See below FIG
Pulse Cap / Display to rotate anticlockwise by 90 °
MX75-MX100: Serial number, Model number, k­factor, flow rate range and temperature details are engraved on data plate. See below FIG
Flow Meter Details
Flow Meter
Details
INSTALLATION OF FLANGES ON MX25, MX40 AND MX50 METERS
1. The locknut, gasket, O-ring and retaining ring to be fitted as shown in the below picture. (Make sure that the O-rings and gaskets must not have any damages)
2. Both flanges to be equally screwed to the meter body meeting end to end dimensions and bolt pattern on the flange face
3. The lock nuts to be tightened to a specified torque as mentioned in the below table
Use a good quality grease for Gasket & O-ring and a good quality anti-cease on flange threads
Meter Lock Nut Torque ANSI / ASTM DIN JIS End to End
MX25 20 Nm 1" 150 LB B16.5 DN25 PN 16 EN1092-1 25A 10K JIS B 2220 240 mm
MX40 30 Nm 1.5" 150 LB B16.5 DN40 PN 16 EN1092-1 40A 10K JIS B 2220 240 mm
MX50 40 Nm 2" 150 LB B16.5 DN50 PN 16 EN1092-1 50A 10K JIS B 2220 264 mm
Page 17 of 31
EXPLODED DIAGRAM models MX06-MX50
EXPLODED DIAGRAM models MX75-MX100
METER COMPONENTS ITEM NO
CIRCLIP 1
CAM 2
METER BODY 3
METER CAP O-RING 4
MAGNET HOUSING 5
MAGNETS 6
ROTOR SHAFTS 7
LOCATING PIN 8
METER CAP 9
METER CAP SCREWS 10
METER COMPONENTS ITEM NO METER COMPONENTS ITEM NO
METER BODY 1 CIRCLIP 7
ROTOR SHAFTS 2 METER CAP BOLTS 8
ROTORS 3 FLANGE SEALS 9
METER CAP O-RING 4 PROCESS CONNECTION (FLANGED OR THREADED) 10
METER CAP 5 FLANGE WASHERS 11
CAM 6 FLANGE BOLTS 12
Page 18 of 31
TROUBLESHOOTING GUIDE
Problem Cause Remedy
a) Foreign matter blocking rotors
Fluid will not flow through meter
Reduced flow through meter
Meter reading inaccurate
Meter not giving a pulse signal
LCD register not working
b) Line strainer blocked c) Damaged rotors d) Meter connections over tightened e) Fluid is too viscous
a) Strainer is partially blocked b) Fluid is too viscous
a) Fluid flow rate is too high or too low b) Air in fluid c) Excess wear caused by incorrect installation
a) Faulty hall effect switch b) Faulty reed switch c) Magnets failed
a) Battery not connected properly b) Battery flat c) Faulty wiring connections d) Faulty LC Display e) Faulty connection from LC Display
TESTING REED / HALL SWITCHES
Testing of Reed Switch requires Neodymium magnet (at least 220 Gauss) and Macnaught display/PLC/ FMS/Ohmmeter/Multimeter. If changes in reading are seen by waiving magnet near the reed switch, means it is working fine. Otherwise, the reed switch is faulty.
Testing Hall Effect Switch requires Neodymium magnet (at least 220 Gauss), Power Supply/Battery (4.5 - 24 V DC) and Multimeter/Voltmeter. Correct wiring is shown in the picture. Check if only one of the magnet poles changes the signal reading on the volt­meter. It is a clear indication that the switch is working perfectively. If hall switch signal is not changing then Hall switch is faulty.
a) Dismantle meter, clean rotors (strainer must be fitted in line) b) Clean strainer c) Replace rotors (Strainer must be fitted in line) d) Re-adjust connections e) See specifications for maximum viscosity
a) Clean strainer b) See specifications for maximum viscosity
a) See specifications for minimum and maximum flow rates b) Bleed air from system c) Check meter body and rotors. Replace as required. Refer to installation instructions
a) Replace PCB Board b) Replace PCB Board c) Replace magnets
a) Check battery connections b) Replace battery c) Check wiring for loose or faulty connections d) Replace LC Display e) Check wiring connections
MAINTAINENCE VIDEOS
Macnaught provides an comprehensive set of „Maintenance Videos‟ to assist the end user in all aspects of service and / or repair of the flow meter range.
This web based resource can be accessed by scanning the QR.
Page 19 of 31
SPARE PARTS KITS
SPARE PARTS KITS
Rotor Kit (Rotor assembly (includes Meter Cap bolts and O-Ring) Seal Kit (O-Rings seal (includes Meter Cap Bolts)
Category
F
MX06F
MX09F
MX12F
MX19F
MX25F
MX40F
MX50F
MX75F
MX100F
Category
“S
MX06S
MX09S
MX12S
MX19S
MX25S
MX40S
MX50S
MX75S
MX100S
ROTOR KIT
Standard
MXS-06F-ROTOR - - MXS-06F-SEAL
MXS-09F-ROTOR MXS-09F-HVPROTOR - MXS-09F-SEAL
MXS-12F-ROTOR MXS-12F-HVPROTOR - MXS-12F-SEAL
MXS-19F-ROTOR MXS-19F-HVPROTOR MXS-19F-PROTOR MXS-19F-SEAL
MXS-25F-ROTOR MXS-25F-HVPROTOR MXS-25F-PROTOR MXS-25F-SEAL
MXS-40F-ROTOR MXS-40F-HVPROTOR MXS-40F-PROTOR MXS-40F-SEAL
MXS-50F-ROTOR MXS-50F-HVPROTOR MXS-50F-PROTOR MXS-50F-SEAL
MXS-75F-ROTOR - - MXS-75F-SEAL
MXS-100F-ROTOR - - MXS-100F-SEAL
High Viscosity
(Standard)
PEEK
SEAL KIT
ROTOR KIT
Standard
MXS-06S-ROTOR - - MXS-06S-SEAL
MXS-09S-ROTOR MXS-09S-HVROTOR - MXS-09S-SEAL
MXS-12S-ROTOR MXS-12S-HVROTOR - MXS-12S-SEAL
MXS-19S-ROTOR MXS-19S-HVROTOR MXS-19S-PROTOR MXS-19S-SEAL
MXS-25S-ROTOR MXS-25S-HVROTOR MXS-25S-PROTOR MXS-25S-SEAL
MXS-40S-ROTOR MXS-40S-HVROTOR MXS-40S-PROTOR MXS-40S-SEAL
MXS-50S-ROTOR MXS-50S-HVROTOR MXS-50S-PROTOR MXS-50S-SEAL
MXS-75S-ROTOR MXS-75S-HVROTOR - MXS-75S-SEAL
MXS-100S-ROTOR MXS-100S- HVROTOR - MXS-100S- SEAL
High Viscosity
(Standard)
PEEK
SEAL KIT
Category
P
MX06P
MX09P
MX12P
MX19P
MX25P
MX40P
MX50P
MX75P
MX100P
ROTOR KIT
Standard
PPS
MXS-06P-ROTOR - MXS-06P-HTROTOR - - MXS-06P-SEAL
MXS-09P-ROTOR MXS-09P-HVPROTOR MXS-09P-HTROTOR MXS-09P-HVROTOR - MXS-09P-SEAL
MXS-12P-ROTOR MXS-12P-HVPROTOR MXS-12P-HTROTOR MXS-12P-HVROTOR - MXS-12P-SEAL
MXS-19P-ROTOR MXS-19P-HVPROTOR MXS-19P-HTROTOR MXS-19P-HVROTOR MXS-19P-PROTOR MXS-19P-SEAL
MXS-25P-ROTOR MXS-25P-HVPROTOR MXS-25P-HTROTOR MXS-25P-HVROTOR MXS-25P-PROTOR MXS-25P-SEAL
MXS-40P-ROTOR MXS-40P-HVPROTOR MXS-40P-HTROTOR MXS-40P-HVROTOR MXS-40P-PROTOR MXS-40P-SEAL
MXS-50P-ROTOR MXS-50P-HVPROTOR MXS-50P-HTROTOR MXS-50P-HVROTOR MXS-50P-PROTOR MXS-50P-SEAL
- - - - - -
- - - - - -
High Viscosity
(Standard)
PPS
High Temperature
(SS 316)
High Viscosity
(High Temp)
SS 316
PEEK
SEAL KIT
Page 20 of 31
SPARE PARTS KITS
SPARE KITS – DISPLAY AND PULSE CAP MODULE
Output
Type
Type A Standard Pulse Cap (Reed/Hall) MXD-AS MXS-PCB-RH -
Type D PR Digital Register MXD-DS MXS-PCB-RH DR012S
Type E PRA Digital Register MXD-ES MXS-PCB-RH DR012S
Type F ER Digital Register MXD-FS MXS-PCB-RH MS493S
Type G ERA Digital Register MXD-GS MXS-PCB-RH MS493S
Type H ERB Batch Controller MXD-HS MXS-PCB-RH MS493S
Type I Standard Pulse Cap (Reed/Reed) MXD-IS MXS-PCB-RR -
Type J Standard Pulse Cap (Hall/Hall) MXD-JS MXS-PCB-HH -
Type K Standard Pulse Cap (High Resolution Sensor) MXD-KS - -
Type M PRM Digital 4-20 mA Blind Register MXD-MS MXS-PCB-RH -
Description
Display / Pulse
Complete
PCB Kit Battery Kit
Type T High Temperature Sensor MXD-TS - -
Contact Macnaught for further assistance on service kits
Page 21 of 31
WETTED PARTS
Category
MX06F MX09F - MX12F MX19F - MX50F MX75F - MX100F
F
METER BODY AL AL AL AL
METER CAP AL AL AL AL
ROTORS PPS PPS PPS/PEEK** AL
HV ROTORS - PPS PPS AL
ROTOR SHAFTS SS 316 SS 316 SS 316 SS 316
ROTOR BUSHES - - - CARBON
O-RINGS FKM FKM FKM FKM
Category
MX06P MX09P - MX12P MX19P - MX50P MX75P - MX100P
P
METER BODY SS 316 SS 316 SS 316
METER CAP SS 316 SS 316 SS 316
ROTORS
SS 316 / PPS** SS 316 / PPS** SS 316 / PPS / PEEK** *
*
*
HV ROTORS -
ROTOR SHAFTS SS 316 SS 316 SS 316
ROTOR BUSHES CARBON CARBON CARBON
O-RINGS FEP FEP
Category
MX06S MX09S - MX12S MX19S - MX25S MX40S - MX50S MX40S - MX100S
SS 316 / PPS** SS 316 / PPS** *
*
*
FEP
*
S
METER BODY AL AL AL AL AL
METER CAP AL AL AL AL AL
ROTORS SS 316 SS 316
HVROTORS - SS 316 SS 316 AL AL
ROTOR SHAFTS SS 316 SS 316 SS 316 SS 316 SS 316
ROTOR BUSHES CARBON CARBON CARBON CARBON CARBON
O-RINGS FEP FEP FEP FEP FEP
SS 316/PEEK ** AL / PEEK **
AL
FEP - PTFE Encapsulated
SS 316 - Stainless Steel 316
AL - Aluminium Alloy
FKM - Viton ®
PPS - Polyphenylene Sulphide (PPS Resin)
PEEK - Polyether ether ketone
* Currently Unavailable
** SS 316 rotors are assembled with carbon bushes.
PPS and PEEK rotors do not have carbon bushes.
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PRESSURE DROP vs VISCOSITY
100%
50%
Page 23 of 31
WALL MOUNT ADAPTOR (MX06 - MX25)
Wall Mount Adaptor Bracket is used to mount flow meter to the wall
A
Dimensions
MX06 - MX09 6 5.5 45 58 71 45 65 100 6 42 M5x0.8
MX12 6 5.5 47 69 81 47 73 113 6 49 M5x0.8
MX19 7 6.6 61 85 100 61 95 143 6 62 M6x1.0
MX25 7 6.6 61 85 100 61 95 143 6 75 M6x1.0
(Ø mm)
B
(Ø mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
G
(mm)
H
(Ø mm)
I
(mm)
J
(mm)
K
(Ø mm)
A Wall Mount Holes (4)
B SS Countersunk screws to be supplied with the wall mount bracket
5 mm in diameter and 16 mm in length for MX06 - MX12 meters 6 mm in diameter and 20 mm in length for MX19 - MX25 meters K Earthing Point
Page 24 of 31
WALL MOUNT THREAD POSITION ON FLOWMETER’S CAP (MX06 - MX50)
A B C D
MX06 45 M5 x 0.80 45 42
MX09 45 M5 x 0.80 45 42
MX12 47 M5 x 0.80 47 49
MX19 61 M6 x 1.00 61 62
MX25 61 M6 x 1.00 61 75
MX40 80 M8 x 1.25 80 102
MX50 80 M8 x 1.25 100 123
B Mounting Holes x 4 Earthing Points x 4 (Any of them can be used)
Page 25 of 31
FLOWMETER DIMENSIONS MX06-MX50
METER and FLANGE DIMENSIONS
Model
Port Size A B C D E
MX06 1/4” - 71 74 42 25
MX09 1/4” - 71 74 42 25
MX12 1/2” - 81 87 49 28
MX19 3/4” - 100 112 62 37
MX25 1” 240 100 112 75 45
MX40
MX50 2” 264 140 163 124 72
FLANGE TYPES: ANSI flanges 150 # and DIN PN 16 flanges are raised faced (RF) while JIS 10k flanges are flat
faced (FF) by default. Contact Macnaught if a different configuration is required.
1 1/2”
240 120 137 103 61
Page 26 of 31
FLOWMETER DIMENSIONS MX75
METER and FLANGE DIMENSIONS
Model
FLANGE
TYPE
ANSI
PORT
SIZE
A B C D E
436
DIN 436
MX75
Aluminium
JIS 436
3”
78
254
179 141
Rp 302
NPT 302
FLANGE TYPES: ANSI flanges 150 # and DIN PN 16 flanges are raised faced (RF) while JIS 10k flanges are flat faced (FF) by default. Contact Macnaught if a different configuration is required.
Page 27 of 31
FLOWMETER DIMENSIONS MX75 with Air Eliminator
3” Flange
3” Threaded Connection
Page 28 of 31
FLOWMETER DIMENSIONS MX100
METER and FLANGE DIMENSIONS
MODEL
FLANGE
TYPE
ANSI
DIN 583
MX100
Aluminium
FLANGE TYPES: ANSI flanges 150 # and DIN PN 16 flanges are raised faced (RF) while JIS 10k flanges are flat
faced (FF) by default. Contact Macnaught if a different configuration is required.
JIS 583
Rp
NPT 301
PORT
SIZE
4”
3”
B C D E
583
340
301
225 191
Page 29 of 31
FLOW METER DIMENSIONS MX100 with Air Eliminator
4” Flange
3” Threaded Connection
Page 30 of 31
WEEE Directive - Waste Electrical and Electronic Equipment
The WEEE Directive requires the recycling of waste electrical and electronic equip­ment in the European Union.
Whilst the WEEE Directive does not apply to some of Macnaught‟s products, we sup­port its policy and ask you to be aware of how to dispose of this product.
The crossed out wheelie bin symbol illustrated and found on our products signifies that this product should not be disposed of in general waste or landfill.
Please contact your local dealer national distributor or Macnaught Technical Services for information on product disposal.
Note:
This product should be disposed of according to all applica­ble local and national government environment regulations and guidelines.
Page 31 of 31
Macnaught Americas
Macnaught Americas
614 South Ware Boulevard
614 South Ware Boulevard Tampa Florida USA, 33619
Tampa Florida USA, 33619
T: +1813 628 5506
T: +1813 628 5506 E: info@macnaughtusa.com
E: info@macnaughtusa.com W: www.macnaughtusa.com
W: www.macnaughtusa.com
Page 32 of 31
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