Macnaught MX User Manual

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industrial
macnaught flow measurement
industrial flow meters
macnaught.com.au
Page 2
The M & MH range from Macnaught are positive displacement oval gear flowmeters that are designed to cover a broad range of industrial fluid measurement applications. With versions covering high temperature, high pressure, as well as hazardous locations, there is a Macnaught Industrial flowmeter to fit virtually any industrial liquid measurement requirement.
Macnaught Industrial Flowmeters are constructed utilizing a robust
stainless steel body suitable for use in the harshest environments. Our bearing-less PTFE/PPS rotors provide exceptionally low pressure drop and can even be used in gravity fed applications.
This unique rotor design ensures minimal wear resulting in many years of reliable service. This approach has proven over time to
rovide consistently accurate flow measurement that is not
p affected by variations in temperature, viscosity, or pressure.
Another benefit of our unique rotor design is simplicity of repair. With only 2 moving parts, our meters are simple to repair, require
inimal repair parts stock, and can even be repaired inline, resulting
m in less downtime.
Oval gear flowmeters are ideally suited to applications requiring
ccurate dispense quantities. Measurement of very low flow
a rates, pulsating flow, small batch sizes, viscous products, and non-conductive liquids are all ideal uses for oval gear meters. Because these meters don't require flow conditioning, no straight piping runs are required, so they can be used in installations where
space is limited without effecting performance.
With 12 mechanical and digital display options to choose from, Macnaught flowmeters are the perfect choice to suit virtually any application requirement.
Applications
• Chemical batching
• Additive Injection
• Hydraulic test stands
• High temperature chemical processes
• High pressure chemical processes
• Food and beverage batch processes
• Ethanol blending and production
• Pulp and Paper
Features
Designed and Manufactured in Australia
• Quality is controlled from concept to completion by Macnaught
• Shorter lead times and improved flexibility
• 2 years warranty
Mechanical Displays (See Chart 1)
• IP67 Versions for use in high pressure washdowns
• Low-cost version with plastic housing
• Enhanced Accuracy
Electronic Displays (See Chart 1)
• All displays have resettable and non-resettable totals
• 4-20mA and pulse output versions
• Batch controllers
• Meter mounted and remote displays
• Compact version for use with small meters or where space is limited
• Intrinsically safe for use in hazardous areas
Bearingless PPS Rotors (Standard)
• Minimize Wear
• Low Pressure Drop
• Quiet Operation
• Simple Repairs
• Reduced Friction
Modular End Connections (See Chart 2)
• Flexible Inventory for Faster Delivery
• Wide Variety of Connection Types
• Threaded Mounting Holes
316SS Body
• Robust Design
• Suitable for use in the harshest outdoor environments
Strainers and Air Eliminators Available (See Chart 1&2)
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Meter Selection
Step 1 Verify Fluid Compatibility & Application Conditions
Determine if your fluid is compatible with the wetted parts of the
eter. All wetted parts are made from: 316SS, FEP, and PPS. Also
m determine if the Pressure and Temperature are within the stated limits.
Tips: If the temperature is between 80-120C, use high temperature SS rotors (step 4).We also offer high pressure models if the operating pressure is beyond the limits of our standard Industrial meters.
Step 2 Choose the model based on your flow rate (
Tips: If possible, choose a meter model where your expected flow
ates fall between 20-80% of the maximum flow range for
r optimum performance. If you are measuring a high viscosity fluid (over 1000cp), the maximum flow range will be lower. You should consult the factory if you are unsure which model you need.
see Flow Range Chart)
Step 3 Choose your connection thread type
Tips: We also offer flange adaptor kits for all of our meters from
M025 and larger (see step 6). We offer ANSI 150, DIN PN16, and JIS flange adaptors. Our adaptors can be fitted to any of our meters regardless of the threaded connection type. Flange adaptors are ordered separately in step 6. Please note that if you order a mechanical meter and want NPT threads with display in Litres, a type "3" connection should be specified. Also note that the F050 and larger meters do not include threaded connections. The adaptors must be ordered separately.
Step 4 Choose Rotor Type
Tips: Choose high viscosity rotors if the fluid is above 1000cp. If
the fluid is between 100 and 1000cp and the flow rate is over 50% of the maximum rated flow of the meter, high viscosity rotors can be used if lower pressure drop is required.Choose High Temperature SS rotors if the process temperature will be between 80-120C.
Step 5 Choose Mechanical Display or Pulse Output options
Tips: Choose a pulse output if you want to use a digital display.
The Digital displays are listed in the next step and can either be mounted on the meter or remotely.Our standard pulse output comes with both hall effect sensor and reed switch outputs. If you are installing the meter in a hazardous environment, you can choose option "2" which will give you 2 reed switches, which classifies the electrical output of the meter as a "simple device".
Step 6 Choose Accessories (
Tips: All of our digital displays can be mounted either locally on
the meter itself, remotely on a wall, on a panel, or nearby on the piping. Just choose the functions you need and the housing type you require. If you are looking for flanged end connections, you can also order the appropriate flange type here. Our strainers all come with the appropriate mesh size for the meter that they fit, so the connection size is the only choice you need to make.
See Charts 1&2)
Technical Specifications
Materials of construction
• Meter Body
- Stainless Steel
• Rotor Materials
- PPS/PTFE (Models 012/025/040/050)
- Stainless Steel (Models 006/009/075/100)
• Seal Material
- FEP/PTFE Encapsulated
Total Flow Range
• 0.008 – 1200 L/min
• 0.002 – 317 USG/minz
Temperature Range
• -40 – 80ºC / -40 - 176 ºF
(Applies to Models 012/025/040/050)
• -40 – 120ºC / -40 - 248 ºF
(Applies to standard Models 006/009/075/100. *Note: For all other Models the ‘High Temp Rotor’ option must be chosen
Once you have determined the most suitable Flow-meter according to your requirements, please contact macnaught to obtain your detailed ‘product specification datasheet’
Display Options
• 12mm LCD digital display
• 17mm LCD digital display
• Analogue Mechanical Display*
• 12mm Resettable Mechanical Totaliser*
• 17mm Resettable Mechanical Totaliser*
*Note: Please refer to ‘part number’ selection
Outputs options
• 4-20mA (passive)
• Transistor
• Pulse Output
• Alarm
Compliance (as applicable)
• Meters
- CE (Certificate of Conformity)
• Displays
- ATEX
- IECEx
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Part Number Selection
M006
0.5-100LPH
M012
2-30 LPM
M009
15-500 LPH
M025
6-120 LPM
M040
10-250 LPM
M050
15-500 LPM
M075
20-750 LPM
M100
120-1200 LPM
0.001 LPM
0.01 LPM
0.1
LPM
1
LPM
10
LPM
100 LPM
1000
LPM
10000
LPM
M Industrial Meters MH High Pressure Industrial Meters (Models 006-012)
Model Nominal Size Flow Range Max Pressure
006 1/4" 0.5-100 lph/ 0.13-26.4 gph 55 Bar/800 PSI (MH-550 Bar/8000 PSI) 009 1/4" 15-500 lph/ 4-132 gph 55 Bar/800 PSI (MH-550 Bar/8000 PSI) 012 1/2" 2-30 lpm/ 0.5-8 gpm 55 Bar/800 PSI (MH-200 Bar/3000 PSI) 025 1" 6-120 lpm/ 1.6-32 gpm 83 Bar/1200 PSI 040 1.5" 10-250 lpm/ 2.64-66 gpm 69 Bar/1000 PSI
50 2" 15-500 lpm/ 4-130 gpm 55 Bar/800 PSI
0 075 3" 20-733 lpm/ 5-194 gpm 12 Bar/175 PSI 100 4" 120-1200 lpm/ 31.7-317 gpm 12 Bar/175 PSI
Port Type
1 BSP (Rp) (Port adaptors MUST be ordered separately on models 050 and larger) 2 NPT (Port adaptors MUST be ordered separately on models 050 and larger) 3 NPT-Litre Calibration (Port adaptors MUST be ordered separately on models 050 and larger)
Rotor Type
S Standard V High Viscosity (M009 and Larger/Stainless Steel Rotors) T High Temperature (Stainless Steel)
industrial flow meters
Display Type
1 Electronic Pulse Meter- Reed Switch and Hall-Effect Outputs 2 Reed Switch Only- for Hazardous Location Service 3 Standard Duty Mechanical Register 4 Heavy Duty Mechanical Register (models M025 - M050 Max. Pressure 35 Bar/500PSI) 5 Analogue Mechanical Register (models M025 - M050 Max. Pressure 35 Bar/500PSI)
(models M012-M050 only, Max. Pressure 35 Bar/500PSI)
M 025- 1S 1 (example part number M025-1S1)
Flow Range Chart
flow rate litres per minute
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TANDARD
S
MECHANICAL
EGISTER
R
DISPLAY OPTION-3
NALOGUE
A
MECHANICAL
EGISTER
R
DISPLAY OPTION-5
ETER CAP
M
ECHANICAL
M
EAVY DUTY
H
MECHANICAL
EGISTER
R
DISPLAY OPTION-4
OTORS
R
industrial flow meters
R
E
RA
E ERB
RS
E
RX
E ERAX ERBX
METER CAP ELECTRONIC
PULSE CAP
R
D
RA
D
LANGE KIT METER BODY
F
Accessories
(see specification sheets for part numbers)
Chart 1
Mechanical Registers Digital Displays
Meter Mounted Displays M MR MA DR DRA ER ERA ERB ERS ERX ERAX ERBX
Total ᔢᔢᔢᔢᔢᔢᔢᔢᔢᔢᔢᔢ
Resettable Total ᔢᔢᔢᔢᔢᔢᔢ ᔢᔢᔢ
Flow Rate Display ᔢᔢᔢᔢ ᔢᔢᔢ
Pulse Output ᔢᔢᔢᔢ
4-20 mA Output (Passive) ᔢᔢᔢᔢ
Alarm Output
Batch Control (Transistor Out) ᔢᔢ
Net Use Function
Intrinsic Safety ᔢᔢᔢ
Aluminium Housing IP67 ᔢᔢᔢᔢᔢᔢᔢᔢᔢᔢᔢ
Plastic Housing
Digit Size (mm/ in.) 5mm 17mm 5mm 12mm 12mm 17mm 17mm 17mm 17mm 17mm 17mm 17mm
Chart 2
Strainers and Flange Adaptor Kits
*when flange adaptors are used, pressure rating reverts to flange rating
F006 F009 F012 F019 F025 F040 F050 F075 F100
SS Y-Strainer ᔢᔢᔢᔢᔢᔢ
ANSI ᔢᔢᔢᔢᔢ
DIN ᔢᔢᔢᔢᔢ
JIS ᔢᔢᔢᔢᔢ
BSP (Rc) ᔢᔢᔢᔢᔢ
NPT ᔢᔢᔢ
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Trust Macnaught
Quality ISO 9001
Environment ISO 14001
industrial
Established in 1948, Macnaught has a 60 year tradition of excellence in manufacturing. Macnaught began marketing flowmeters in 1965 and has been manufacturing oval gear flowmeters since the early 1990’s. Our decades of experience have resulted in a simple, robust, and highly accurate family of flowmeters that are optimized to suit a broad range of applications and markets. Macnaught offers optimized solutions for Fuel and Oil measurement, Bulk Fuel Custody Transfer, Corrosive Chemicals, Solvents, and a wide variety of other industrial liquids.
With full ISO 9001 and 14001 accreditation, you can be secure in the knowledge that quality and environmental responsibility are at the forefront of every decision at Macnaught.
Trust Macnaught to deliver the performance, value, and reliability required in today’s most demanding environments. With distributors in over 60 countries and global sales support, Macnaught has become a global leader in fluid management solutions. Our focus on oval gear flow measurement reflects our commitment to excellence in providing optimized solutions for fluid management applications.
Head Office - Sydney
acnaught Pty Ltd
M
1-49 Henderson St, Turrella
4 Sydney NSW 2205 Australia Ph: +61-2-9567 0401
ax: +61-2-9597 7773
F
mail: info@macnaught.com.au
e website: www.macnaught.com.au
uality Endorsement applicable to
Q Macnaught Head Office Sydney Only
acnaught USA
M
acnaught USA, Inc.
M 614 South Ware Boulevard Dock 14A (for deliveries)
ampa, FL 33619
T
h: 813-628-5506
P Fax: 509-694-8495 email: info@macnaughtusa.com
ebsite: www.macnaughtusa.com
w
macnaught.com.au
PART NUMBER: MP106
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