Macnaught M1 Instruction Manual

MS16
0709
0006
POSITIVE DISPLACEMENT FLOWMETERS
M1 SERIES INSTRUCTION MANUAL
Please take a few minutes to read through this manual before installing and operating your meter. Always retain this manual for future reference.
If you have any problems with the meter, refer to the maintenance and trouble shooting sections of this manual.
This manual contains connection and operating instructions for the meters. If you need further assistance, contact your local representative or distributor for advice. This Flowmeter has incorporated the oval rotor principal into its design.
This has proven to be a reliable and highly accurate method of measuring flow.
Exceptional repeatability and high accuracy over a wide range of fluid viscosities and flow rates are features of the oval rotor design. With low pressure drop and high pressure rating means oval rotor flow meters are suitable for both gravity and pump (in-line) applications.
Flowmeters are manufactured in either PPS (Polyphenylene Sulfide Resins) , Aluminium & 316 Stainless Steel.
Standard rotors are made from 316 Stainless Steel with optional PPS rotors with Hastalloy C Shafts available.
OPERATION
Before use, confirm the fluid to be used is com­patible with the meter. Refer to Industry fluid compatibility charts or consult your local representative for advice.
To prevent damage from dirt or foreign matter it is recommended that a Y or basket type 200 mesh strainer be installed as close as possible to the inlet side of the meter. Contact your local representative for advice.
PLEASE READ THIS INFORMATION CAREFULLY BEFORE USE!
Note: To prevent damage to the meter slowly fill the system with fluid (this will prevent damage caused by air purge).
Failure to do this could damage the meter.
To reduce pressure build up turn off the pump at the end of each day.
INSTALLATION
1. Use thread sealant on all pipe threads.
2. Ensure the meter is installed so that rotor shafts are always in a horizontal plane. Flow is bi-directional.
3.The use of flexible connections is recom­mended.
4. Extreme care must be taken when installing the meter. Pipe strain or over tightening meter connections can cause meter damage.
PULSER DETAILS
Hall Effect Sensor Specifications
1 - 4.5V to 24V (4.6 ~ 9mA) operation needs only an unregulated supply.
1 - Open collector 25mA output NPN (Current Sink) compatible with digital logic.
1 - Reverse battery protection.
Reed Relay Specifications
1 - Two wire SPST N/O.
1 - Switching voltage 150VDC maximum current 0.25 AMPS.
1 - Rating 3 watts.
1 - Duty cycle 20% on 80% off.
MAINTENANCE
Disassembly
1. Ensure the fluid supply to the meter has been disconnected, and the line pressure has been released before disassembly.
2. Remove four (4) screws (Item 3) and remove the meter cap (Item 2).
3. Remove o-ring (Item 5) and inspect (replace o-ring if damaged).
4. Remove rotors (Item 4), clean and inspect (replace rotors if damaged).
Reassembly
1. Place rotors (Item 4) into the meter body. The rotors should be at 90 degrees to each other.
Note: The rotor with magnets must be placed in the body on the same side as the groove on the body (refer to diagram).
2. Lightly rotate the rotors (Item 4) by hand (they must rotate freely).
3. Install o-ring (Item 5).
4. Replace the meter cap (Item 2).
Note: The groove on the cover must line up with the groove on the meter body (refer to diagram).
5. Replace four screws (Item 3).
CAUTION:
Care must be taken not to over tighten the screws (Item 3) or damage may occur.
1 - Temperature -40dgr C / -40dgr F ~ 150dgr C/ 300dgr F.
1 - Temperature -40dgr C / -40dgr F ~ 150dgr C/ 300dgr F.
DISPLAY PARTS LISTING
Key: u Indicates recommended Spare Parts to stock Bold text indicates Stainless Steel Model Parts
METER SPECIFICATION
Item No. No off Rec. Parts Part or Set Part Description
(for order)
1 1 MS1R-1S Meter Body Assy. (BSP) 1 1 MS1R-1C Meter Body Assy. (BSP) Hastalloy C Shaft
1 1
MS1S-1S Meter Body Assy. (BSP) Stainless Steel
1 1 MS1R-2S Meter Body Assy. (NPT) 1 1 MS1R-2C Meter Body Assy. (NPT) Hastalloy C shaft
1 1
MS1S-2S Meter Body Assy. (NPT) Stainless steel
1 1 MS1AL-1S Meter Body Assy. (BSP) Aluminiun 1 1 MS1AL-2S Meter Body Assy. (NPT) Aluminium 2 1 u MS3R-S Meter Cap Hall Effect Sensor
2 1 u MS3S-S Meter Cap Hall Effect Sensor Stainless Steel
2 1 u MS3R-SR Meter Cap Reed Switch
2 1 u MS3S-SR Meter Cap Reed Switch Stainless Steel
3 4 u MS98S Screws
3 4 u MS113S Screws Stainless Steel
4 2 u MS6S Rotor Set
4 2 u MS6-1S Rotor Set Stainless Steel
5 1 u BS029VS O-ring (Viton) 5 1 u BS029PS O-ring (Perfluro Elastomer) 5 1 u BS029ES O-ring (EPDM)
Meter Type
SS & Ryton Models
Aluminium Models
Flow Ranges (Litre/hr or US Gall./hr) Above 5 centipoise 2 to 100/0.53 to 26.4 2 to 100/0.53 to 26.4 Below 5 centipoise 5 to 100/1.32 to 26.4 5 to 100/1.32 to 26.4 Accuracy of Reading +/- 1% +/- 1% Maximum Viscosity 1000 Centipoise 1000 Centipoise Max. Operating Pressure Ryton Models 500kPa/75PSI/5Bar 500kPa/75PSI/5Bar SS Models 1000kPa/150PSI/10Bar Maximum Operating Temperature 80degrees C/176degrees F 80degreC/176degrees F Pulse Type Hall Effect Sensor/Reed Switch Hall Effect Sensor/Reed Switch Pulses per Litre/US Gullons 1000/3785 1000/3785 Meter Dimensions (Width x Height) 50 x 50 mm/1.97” x 1.97” 50 x 50mm/1.97” x 1.97” Meter Dimensions Port Face to Face 65mm/2.58” 60mm/2.36” Weight 600g/21.2oz 310g/11oz Wetted Materials SS Models 316SS, Zirconia Bush 6061 Alum., 316SS, Ryton
Ryton Models Ryton, 316 SS, Zirconia Bush, Zirconia Bush
Hastalloy C
5500kPa/800PSI/55BAR
TROUBLE SHOOTING
WARRANTY
Macnaught Pty Ltd warrants that the Products will be free from any defects caused by faulty material or workmanship for a period of Twenty Four (24) months from the date of sale of the Products to the end user (the ‘Warranty Period’) PROVIDED THAT, during the Warranty Period:
1. Macnaught receives notice setting out full details of any defect in any product and details of the time and place of purchase of the Product: and
2. the end user, at its own cost returns the Product to the nearest authorised Macnaught Service Centre. Macnaught shall, as its option repair or replace and Product found defective by its inspection or refund the price paid by the end user for that Product. Macnaught liability and the end user’s rights under this warranty shall be limited to such repair, replacement or refund and, in particular, shall not extend to any direct, special, indirect or consequential damage or losses of any nature. Note: This warranty does not form part of, nor does it constitute, a contract between Macnaught and the end user. It is additional to any warranty given by the seller of the Products and does not exclude, limit, restrict or modify the rights and remedies conferred upon the end user, or the liabilities imposed on the seller, by any statute or other laws in respect of the sale of the Product.
Macnaught Pty Ltd PO Box 90 Arncliffe NSW 2205 Australia Telephone (02) 9567 0401 Facsimile (02) 9597 7773 Email: sales@ macnaught.com.au Web: www.macnaught.com.au
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