Macnaught ER Operating Manual

0001

MS1208

0809

FLOWRATE INDICATOR / TOTALIZER

Intrinsically Safe

H5012PHR H5012PHE - H5012PHA

Signal input flowmeter: pulse, Namur and coil.

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SAFETY INSTRUCTIONS

 Any responsibility is lapsed if the instructions and procedures as described in this

manual are not followed.

 LIFE SUPPORT APPLICATIONS: The H5012-P is not designed for use in life support

appliances, devices, or systems where malfunction of the product can reasonably be expected to result in a personal injury. Customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify the manufacturer and supplier for any damages resulting from such improper use or sale.

 Electro static discharge does inflict irreparable damage to electronics! Before installing

or opening the unit, the installer has to discharge himself by touching a well-grounded object.

 This unit must be installed in accordance with the EMC guidelines (Electro Magnetic

Compatibility).

 Do connect a proper grounding to the aluminum casing as indicated if the H5012-P has

been supplied with the 115-230V AC power-supply type PM. The green / yellow wire between the back-casing and removable terminal-block may never be removed.

 Intrinsically Safe applications: follow the instructions as mentioned in Chapter 5.

SAFETY RULES AND PRECAUTIONARY MEASURES

 The manufacturer accepts no responsibility whatsoever if the following safety rules and

precautions instructions and the procedures as described in this manual are not followed.

 Modifications of the H5012-P implemented without preceding written consent from the

manufacturer, will result in the immediate termination of product liability and warranty period.

 Installation, use, maintenance and servicing of this equipment must be carried out by authorized

technicians.

 Check the mains voltage and information on the manufacturer's plate before installing the unit.  Check all connections, settings and technical specifications of the various peripheral devices

with the H5012-P supplied.

 Open the casing only if all leads are free of potential.  Never touch the electronic components (ESD sensitivity).  Never expose the system to heavier conditions than allowed according to the casing

classification (see manufacture's plate and chapter 4.2.).

 If the operator detects errors or dangers, or disagrees with the safety precautions taken, then

inform the owner or principal responsible.

 The local labor and safety laws and regulations must be adhered to.

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ABOUT THE OPERATION MANUAL

This operation manual is divided into two main sections:  The daily use of the unit is described in chapter 2 "Operation". These instructions are meant for

users.

 The following chapters and appendices are exclusively meant for electricians/technicians. These

provide a detailed description of all software settings and hardware installation guidance.

This operation manual describes the standard unit as well as most of the options available. For additional information, please contact your supplier.

A hazardous situation may occur if the H5012-P is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this operating manual indicated by the pictograms:

A "warning" indicates actions or procedures which, if not performed correctly, may lead to personal injury, a safety hazard or damage of the H5012-P or connected instruments.

A "caution" indicates actions or procedures which, if not performed correctly, may lead to personal injury or incorrect functioning of the H5012-P or connected instruments.

A "note" indicates actions or procedures which, if not performed correctly, may indirectly affect operation or may lead to an instrument response which is not planned.

Information in this manual is subject to change without prior notice. The manufacturer is not responsible for mistakes in this material or for incidental damage caused as a direct or indirect result of the delivery, performance or use of this material.

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CONTENTS MANUAL

safety instructions............................................................................................................................................2

Safety rules and precautionary measures.......................................................................................................2

About the operation manual ............................................................................................................................3

Contents manual..............................................................................................................................................4

1.1.

2.1.

2.2.

2.3.

3.1.

3.2.

3.2.1.

3.2.2.

3.2.3.

4.1.

4.2.

4.3.

4.4.

4.4.1.

4.4.2.

5.1.

5.2.

5.3.

5.4.

6.1.

6.2.

Appendix A: Technical specification..............................................................................................................13

Appendix B: Problem solving.........................................................................................................................13

Index of this manual.......................................................................................................................................13

List of figures in this manual ..........................................................................................................................13

Notes ..................................................................................................................................................13

List of configuration settings .........................................................................................................................13

Introduction..................................................................................................................................5

System description of the H5012-P .......................................................................................5

Operational..................................................................................................................................6

General ..................................................................................................................................6

Control panel..........................................................................................................................6

Operator information and functions........................................................................................7

Configuration...............................................................................................................................8

Introduction ............................................................................................................................8

Programming SETUP-level....................................................................................................8

General ..................................................................................................................................8

Overview functions SETUP level .........................................................................................11

Explanation of SETUP-functions..........................................................................................12

1 - Total...........................................................................................................................12

2 - Flowrate.....................................................................................................................13

3 - Display.......................................................................................................................13

4 - Power management...................................................................................................13

5 - Flowmeter..................................................................................................................13

6 - Others........................................................................................................................13

Installation.................................................................................................................................13

General directions................................................................................................................13

Installation / surrounding conditions.....................................................................................13

Dimensions- Enclosures ......................................................................................................13

Installing the hardware.........................................................................................................13

Introduction ..........................................................................................................................13

Terminal connectors with power supply - type : PB / PD / PX.............................................13

Intrinsically safe applications.....................................................................................................13

General information and instructions:..................................................................................13

Terminal connectors Intrinsically Safe applications:............................................................13

Configuration examples Intrinsically Safe applications:.......................................................13

Battery replacement instructions..........................................................................................13

Maintenance..............................................................................................................................13

General directions................................................................................................................13

Repair...................................................................................................................................13

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1. INTRODUCTION

1.1. SYSTEM DESCRIPTION OF THE H5012-P Functions and features

The flowrate / totalizer model H5012-P is a microprocessor driven instrument designed to display flowrate, total and accumulated total. This product has been designed with a focus on:

 ultra-low power consumption to allow long-life battery powered applications (type PB / PC),  intrinsic safety for use in hazardous applications (type XI),  several mounting possibilities with GRP or aluminum enclosures for industrial surroundings,  ability to process all types of flowmeter signals,

Flowmeter input

This manual describes the unit with a pulse type input from the flowmeter "-P version". Other versions are available to process (0)4-20mA or 0-10V flowmeter signals. One flowmeter with a passive or active pulse, Namur or coil signal output can be connected to the H5012-P. To power the sensor, several options are available.

Overview Typical applications H5012

Overview typical application F012

Fig. 1: Typical application for the H5012-P.

Configuration of the unit

The H5012-P has been designed to be implemented in many types of applications. For that reason, a SETUP-level is available to configure your H5012-P according to your specific requirements. It includes several important features, such as K-factors, measurement units, signal selection etc. All setting are stored in EEPROM memory and will not be lost in the event of power failure. To extend the battery-life time, please use of the power-management functions as described in chapter 3.2.3.

Display information

The unit has a large transflective LCD with all kinds of symbols and digits to display measuring units, status information, trend-indication and key-word messages. Flowrate and totals can be displayed either with the small 8mm digits or with the 17mm digits. A backup of the total and accumulated total in EEPROM memory is made every minute.

Options

The following options are available: intrinsic safety, power- and sensor-supply options, panel-mount, wall-mount and weather-proof enclosures, flame proof enclosure and LED backlight.

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2. OPERATIONAL

2.1. GENERAL

 The H5012-P may only be operated by personnel who are authorized and trained by the

operator of the facility. All instructions in this manual are to be observed.

 Take careful notice of the " Safety rules, instructions and precautionary measures " in

the front of this manual.

This chapter describes the daily use of the H5012-P. This instruction is meant for users / operators.

2.2. CONTROL PANEL

The following keys are available:

Fig. 2: Control Panel.

Functions of the keys

This key is used to program and save new values or settings.

Press this key twice to CLEAR the value for total.

configure the unit; please read chapter 3.

It is also used to gain access to SETUP-level; please read chapter 3.

This key is used to SELECT accumulated total. The arrow-key t is used to increase a value after PROG has been pressed or to configure the unit; please read chapter 3.

The arrow-key 4is used to select a digit after PROG has been pressed or to

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2.3. OPERATOR INFORMATION AND FUNCTIONS

In general, the H5012-P will always function at Operator level. The information displayed is dependant upon the SETUP-settings The signal from the connected sensor is processed by the H5012-P in the background, whichever screen refresh rate setting is chosen. After pressing a key, the display will be updated very quickly during a 30 second period, after which it will slow-down again.

RUN

Fig. 3: Example of display information during process.

For the Operator, the following functions are available:  Display flowrate / total or flowrate

This is the main display information of the H5012-P. After selecting any other information, it will always return to this main display automatically. Total is displayed on the upper-line of the display and flowrate on the bottom line. It is possible to display flowrate only with the large 17mm digits; in this instance press the SELECT-key to read the total. When "-------" is shown, then the flowrate value is too high to be displayed. The arrows v indicate the increase/decrease of the flowrate trend.

 Clear total

The value for total can be re-initialized. To do so, press CLEAR twice. After pressing CLEAR once, the flashing text "PUSH CLEAR" is displayed. To avoid re-initialization at this stage, press another key than CLEAR or wait for 20 seconds. Re-initialization of total DOES NOT influence the accumulated total.

 Display accumulated total

When the SELECT-key is pressed, total and accumulated total are displayed. The accumulated total cannot be re-initialized. The value will count up to 99,999,999,999. The unit and number of decimals are displayed according to the configuration settings for total.

 Low-battery alarm

When the battery voltage drops, it must be replaced. At first "low-battery" will flash, but as soon as it is displayed continuously, the battery MUST be replaced shortly after! Only original batteries supplied by the manufacturer may be used, else the guarantee and liability will be terminated. The remaining lifetime after the first moment of indication is generally several days up to some weeks.

LOW BATTERY

RUN

Fig. 4: Example of low-battery alarm.

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Alarm 01-03 When "alarm" is displayed, please consult Appendix B: problem solving.

3. CONFIGURATION

3.1. INTRODUCTION

This and the following chapters are exclusively meant for electricians and non-operators. In these, an extensive description of all software settings and hardware connections are provided.

 Mounting, electrical installation, start-up and maintenance of the instrument may only

be carried out by trained personnel authorized by the operator of the facility. Personnel must read and understand this Operating Manual before carrying out its instructions.

 The H5012-P may only be operated by personnel who are authorized and trained by the

operator of the facility. All instructions in this manual are to be observed.

 Ensure that the measuring system is correctly wired up according to the wiring

diagrams. The housing may only be opened by trained personnel.

 Take careful notice of the " Safety rules, instructions and precautionary measures " in

the front of this manual.

3.2. PROGRAMMING SETUP-LEVEL

3.2.1. GENERAL

Configuration of the H5012-P is done at SETUP-level. SETUP-level is reached by pressing the PROG/ENTER key for 7 seconds; at which time, both arrows v will be displayed. In order to return to the operator level, PROG will have to be pressed for three seconds. Alternatively, if no keys are pressed for 2 minutes, the unit will exit SETUP automatically. SETUP can be reached at all times while the H5012-P remains fully operational.

Note: A pass code may be required to enter SETUP. Without this pass code access to SETUP is denied.

To enter SETUP-level:

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Matrix structure SETUP-level:

SCROLLING THROUGH SETUP-LEVEL Selection of function-group and function:

SETUP is divided into several function groups and functions.

Each function has a unique number, which is displayed below the word "SETUP" at the bottom of the display. The number is a combination of two figures. The first figure indicates the function-group and the second figure the sub-function. Additionally, each function is expressed with a keyword.

After selecting a sub-function, the next main function is selected by scrolling through all "active" subfunctions (e.g. 1t, 11t, 12t, 13t, 14t, 14, 24, 3t, 31 etc.). The “CLEAR” button can be used to jump a step back if you missed the desired function.

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To change or select a value:

To change a value, use 4 to select the digits and t to increase that value. If the new value is invalid, the increase signt or decrease-signu will be displayed while you are programming.

To select a setting, tis used to select in one direction and 4 can be used to select in the other direction.

When data is altered but ENTER is not pressed, then the alteration can still be cancelled by waiting for 20 seconds or by pressing ENTER for three seconds: the PROG-procedure will be left automatically and the former value reinstated.

Note: alterations will only be set after ENTER has been pressed!

To return to OPERATOR-level:

In order to return to the operator level, PROG will have to be pressed for three seconds. Also, when no keys are pressed for 2 minutes, SETUP will be left automatically.

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3.2.2. OVERVIEW FUNCTIONS SETUP LEVEL

SETUP FUNCTIONS AND VARIABLES

1 TOTAL

11 UNIT L - m3 - kg - lb - GAL - USGAL - bbl - no unit 12 DECIMALS 0 - 1 - 2 - 3 (Ref: displayed value) 13 K-FACTOR: 0.000010 - 9,999,999 14 DECIMALS K-FACTOR 0 - 6

2 FLOWRATE

22 TIME UNIT 23 DECIMALS 24 K-FACTOR 25 DECIMALS K-FACTOR 26 CALCULATION 27 CUT-OFF

3 DISPLAY

31 FUNCTION total - flowrate 32 BACKLIGHT (optional) off - green - amber 33 BL. BRIGHTNESS 1 - 5

4 POWER MANAGEMENT

41 LCD UPDATE fast - 1 sec - 3 sec - 15 sec - 30 sec - off 42 BATTERY MODE operational - shelf

5 FLOWMETER

51 SIGNAL npn - npn_lp - reed - reed_lp - pnp - pnp_lp - namur - coil_hi -

6 OTHERS

61 TYPE / MODEL H5012-P 62 SOFTWARE VERSION 03.xx.xx 63 SERIAL NO. xxxxxxx 64 PASS CODE 0000 - 9999 65 TAGNUMBER 0000000 - 9999999

UNIT mL - L - m3 - mg - g - kg - ton - GAL - bbl - lb - cf - REV -

no unit - scf - Nm3 - NL - P sec - min - hour - day 0 - 1 - 2 - 3 (Ref: displayed value)

0.000010 - 9,999,999 0 - 6 per 1 - 255 pulses

0.1 - 999.9 seconds

coil_lo - active

MS1208 0809 0001(H5012).doc

+ 25 hidden pages

Macnaught ER Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual