MachMotion X15-350-04 Setup Manual

CNC Control with Mitsubishi Drives

and Servo Motors Setup Guide

X15-350-04

2007

Mach Motion

MachMotion

X15-350-04

CNC Control with:

Mitsubisi Drives

Mitsubisi Motors

24V Power Supply

IO6 Breakout Board

Mounting Arm

Setup Guide

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Universal Mounting Arm Assembly

Step 1

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Mount arm base on a level and flat surface. (Figure 1)

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Slide the vertical square tubing onto base, and make a mark at the desired arm height. Cut tubing on line with a metal chop-saw or band-saw. (Figure 2)

(Figure 1)

(Figure 2)

Hold the 2 90° plates on the

(Figure 3)

vertical square tubing. Insert 4 bolts into the 2 90° plates and only hand tighten. (Figure 3)

When finished, make sure this bolt is still above the vertical square tubing. (Figure 3)

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Place the square leveling plate with the set-screws behind the bolt. (Figure 4)

Now lightly tighten these 3 bolts with a wrench.

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square level-

ing plate

(Figure 4)

Insert the tree remaining bolts

(Figure 5)

Place the round metal disc down the CNC Control, with the two tabs closer to the rear of the Control.

(Figure 6)

and hand tighten. (Figure 5)

Cut the horizontal square tubing to desired length. (Just like we did with the vertical square tubing in figure 2).

(Figure 6)

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Stack the round plastic disc on top of the metal disc with the grooves facing upward. Set the O-ring in groove of the plastic disc. (Figure 7)

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(Figure 7)

Set one of the plastic half moon rings down with a metal one on top and lightly screw down. (Figure 8)

Slide the horizontal square tubing flange under the plastic and metal half moon rings which were installed

(Figure 8)

(Figure 9)

in figure 8 above. (Figure 9)

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Screw the other to half moon ring down, and tighten the screws until they are snug. (Figure 10)

Take the whole panel and

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(Figure 10)

arm (horizontal square tubing) and slide into the top of the 2 90° plates as shown in figures 11 and

12.

Level the arm by using the leveling plate. Just tighten the two set-screws evenly until the arm is level (Figure 12)

(Figure 11)

(Figure 12)

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Route all your wires and cables through the arm. (Figure 13)

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(Figure 13)

(Figure 14)

Mount the small cable cover by installing the 2 small screws in the back and the 3” screw on the

Slide the cable cover in between the 2 90° plates starting at the top front bolt and working your way down the back, tightening the bolts as you go. As shown in fig-

(Figure 15)

(Figure 16)

round end of cover. (Figure 16)

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Mount Drives and Motors to Machine.

Step 2

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1. Mount Mitsubishi Drives and 24V Power Supply to machine in a electrical box. (Electrical Box not Included)

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2. Mount Mitsubishi Brushless Servo Motors to machine.

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3. Route and connect motor drive cables to drives and motors.

Motor Drive Cables

Motor Data Cable

Motor Power Cable

4. Route drive control cables from CNC Control through the arm to the drives and connect to the drive in by plugging the drive control cable into the S/D port.

**** Warning *****

Plug the drive control cable into the S/D

port only!

Drive Control Cable

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5. Connect the drive control cables to the CNC control.

Y Axis Drive

Control Cable

14

Axis 2

Axis 1

Axis 3 Axis 5

Axis 4

Axis 6

Spindle Control

Spindle

Encoder

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6. Wire all limit switches and solid state relays to the breakout board which is in the back of the CNC control. There are more diagrams on the following pages.

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To enable the limit switches in Mach3 go to Config / Ports&Pins / Input Signals. See Example below.

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5v DC While Charge

Charger Pump Signal

Relays R2-R9 Can be Configured in Mach to be N.O.

Power for Board

pump is Enabled

Spindle Control

Relays

0-10v Spindle

Control

Index (Spindle

Feedback)

Relay Out-put Configuration

(Standard Configuration)

GND

5v

GND

12v

GND

Relay contacts are closed while

charge pump is enabled

EN

GND

17

CP

24VAC?

R2

+R2

R3

+R3

R4

+R4

Neutral

R5

+R5

R6

+R6

R7

+R7

R8

+R8

R9

+R9

CC

CCW

CW

GND

AO

GND

IDX

17

Contactor

Relay Coil

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Power for Board

5v DC While Charge

pump is Enabled

Charger Pump Signal

Spindle Control Re-

Relay

+12v DC

lays

0-10v Spindle

Control

Relay Input Configuration

GND

5v

GND

12v

GND

Relay contacts are closed while

charge pump is enabled

EN

GND

17

Limit Switch

CP

R2

+R2

R3

+R3

R4

+R4

R5

+R5

R6

+R6

R7

+R7

R8

+R8

R9

+R9

CC

CCW

CW

GND

AO

GND

IDX

18

Index (Spindle

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Pin 14

Parallel

Port Pin #

18-25 GND

Parallel Port Pin-outs

Pin 1

1 Output Axis 6 Direction

2 Output Axis 1 Direction

3 Output Axis 1 Step

4 Output Axis 2 Direction

5 Output Axis 2 Step

6 Output Axis 3 Direction

7 Output Axis 3 Step

8 Output Axis 4 Direction

9 Output Axis 4 Step

10 Input Drive Error Input

11 Input 5-12v Input

12 Input 5-12v Input

13 Input 5-12v Input

14 Output Axis 5 Direction

15 Input 5-12v Input

16 Output Axis 5 Step

17 Output Axis 6 Step

26 5V DC

Parallel Port 1

Direction

(relative to

the PC) Function

Pin 26

Pin 13

Pin 14

Pin 1

Parallel

Port Pin #

1 Output 0-10V Spindle Ctrl

2 Output/Input R2 Relay

3 Output/Input R3 Relay

4 Output/Input R4 Relay

5 Output/Input R5 Relay

6 Output/Input R6 Relay

7 Output/Input R7 Relay

8 Output/Input R8 Relay

9 Output/Input R9 Relay

10 Input 5-12v Input

11 Input 5-12v Input

12 Input 5-12v Input

13 Input 5-12v Input

14 Output CW Spindle Relay

15 Input 5-12v Input

16 Output CCW Spindle Relay

17 Output Charge-Pump

18-25 GND

26 5V DC

Parallel Port

Direction

(relative to

the PC) Function

Pin 26

Pin 13

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7. Connect drive power to servo drive and wire in Brake Resistor.

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Power

Connector

240 VAC

U

V

W

P

Break Resistor

C

Break Resistor

D

240 VAC POWER

L1

240 VAC POWER

L2

L3

3 PHASE

U

V

W

P

Break Resistor

C

Break Resistor

D

L1

L1 POWER

L2

L2 POWER

L3

L3 POWER

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8. Wire 24V from the 24V Power Supply to all drives.

24+ 24-

24+

24-

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9. Wire 115V Power into 24V Power Supply

Neutral

115V

GND

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10. Route power cord (standard extension cord) and plug into CNC control.

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11. Place cover back on CNC Control

12. Turn on CNC control and test motors.

For more details on the I06 Breakout Board refer to the MachMotion I06 Motion Control Manual. For more details on Mach3 Control Software please refer to the Mach3 User Manual. You can find both of these manuals and other manuals in a folder on the desktop of your new CNC Control or you can download them off of MachMotion.com

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Notes:

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14518 County Road 7240 Newburg, MO 65550

E-mail: [email protected] [email protected] Website: MachMotion.com