MachineSense Single-Port Power Analyzer Quick Start Manual

Single-Port Power Analyzer
Quick Start Guide
Power Analyzer Overview
Connect LED Active LED Transmit LED Power On LED
Power On/Off Switch Ethernet Port
Voltage Probe Current Probe 24V DC Input 110-240V AC Input
Input Power Connections
110-240V AC
Connect the supplied 110-240 Volt AC plug to 110-240 power located on the machine where the Power Analyzer is being installed.
Neatly route any excess cable in available cable trays. Use wire ties and self­adhesive cable tie mounts to tidy your installation.
Connect a user supplied Ethernet cable to the rear of the Power Analyzer box connecting the other end to the user supplied network with internet access. For WiFi installations please refer to the Wifigurator Network Connection Guide for connection instructions.
Make sure the 3-core power cable is properly connected to the rear of the Power Analyzer and the plug is connected to 110-240V AC power or 24V DC power as selected during installation. Turn the rocker power switch to the ‘ON’ position. Immediately, the LEDs corresponding to 'Power' will light. After approximately 30 seconds, the 'Connect' and 'Active' lights will turn on. If not, check power connec­tions from the back of the Power Analyzer box to the supplied power.
QC-INSTALL-PA-001-0817
24V DC
If using 24V DC supply to power the Power Analyzer wire the red lead to 24V DC and the black lead to 0V DC.
STEP 4
NOTE: The 3-core
power cable will be connected to the 3-pin brass connector on the rear of the Power Analyzer Unit upon shipment.
221 E. Thomas Avenue Baltimore, MD 21225 +1-443-457-1165 www.machinesense.com
Download the MachineSense
Wifigurator
App from the App Store or the Play Store.
AC plug adapter (shown) may be required. Not included.
Mounting Bracket Options
Install the Power Analyzer box into the control cabinet of the machine/component to be monitored. The feet can be used to secure the Power Analyzer to the cabinet or can be replaced with the supplied bracket. See the mounting bracket options on the last panel. Be certain to consider the cord/ connection locations before
affixing the box.
WARNING:
Voltage hazard
Before making electrical connections always disconnect and lock out the main power sources to prevent injury from unexpected energization or start-up. Electrical connections should be made only by
qualified personnel.
WARNING: Improper
installation, operation, or servicing may result in equipment damage or personal injury
This equipment should be installed,
adjusted, and serviced by qualified
electrical technicians. All wiring and disconnects should be
installed by a qualified electrical techni­cian in accordance with electrical codes in your region.
How To Attach
Current Sensor
110V AC Power Cable
24V DC Power Cable (3) Voltage Probes
(Alligator Clips) (3) Voltage Leads
(3) Voltage Connectors
(3) 300 Amp Current Sensors
(3) 100 Amp Current Sensors
Mounting Bracket
or
or
Accessories Included
Current Sensors
Voltage Connections
Opening Current Sensor
Place thumb or finger under
latch and lift upward.
Installing L1, L2 and L3 Current Sensors
From the three-phase equipment/motor terminals attach:
L1 sensor to line 1 L2 sensor to line 2 L3 sensor to line 3 Make sure the arrow
is facing the primary current direction.
STEP 2
STEP 1
Alligator Clip Connection
There are 3 alligator clips for voltage tapping from the three-phase equipment/ motor terminals.
Hard Wire Connection
If you are permanently installing the Power Analyzer voltage clips or have space restrictions you may choose to hard wire the supplied leads rather than use the alligator-style voltage clips.
STEP 3
Lift latch to open Place wire in groove Close top and snap latch
to lock
NOTE: Appearance will vary depending on the current sensor option ordered. You will receive (3) current sensors. Upon shipment, the power cable for the current sensors will be connected to the current probe connection located on the rear of the Power Analyzer.
Latch
Line 1 Line 2 Line 3
RED
BLACK L1/BLA
L2/RED
L3/BLUBLUE
Voltage
Alligator
Clips
Phase
RED
BLACK L1/BLA
L2/RED
L3/BLUBLUE
Voltage
Leads
Phase
Process similar for
all current sensors.
See mounting
options on
back panel.
Depending on AC or DC power option selected.
OR
OR
Tools & Accessories Needed
*Optional tools are only required if the current sensors and Power Analyzer are located external to the control panel.
Center Punch Deburring Tool Drill Unibits/Stepped Drill Bits Strain Relief Rubber Grommet
OPTIONAL TOOLS*
Wire Strippers Wire Cutters Flat-Head Screw Driver Phillips-Head Screw Driver Cable Ties Self-Adhesive Cable Tie Mounts Ethernet Cable
Failure to connect the voltage clips in
the proper
sequence could
cause equipment
damage or failure.
CAUTION
Arrow
on back
indicates
current
direction.
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