MachineryHouse AL-356, L565D Instruction Manual

INSTRUCTION MANUAL
AL-356
Centre Lathe (240V)
356 x 1000mm Turning Capacity - 51mm Bore
L564D
Page 1
01/09/2017
CONTENTS
Preface…………………………………………………………………………………….………1
1. Safety rules for lathes……………………………………………………………….………1
2. Machine specification……………………………………………………………….………2
3. Constructional indication...………………………………………………………….………3
4. Unpacking and installation………………………………………………………….………4
4-1 Unpacking…………………………………………………………………….….……4
4-2 Cleaning……………………………………………………………………….………4
4-3 Installation…………………………………………………………………….…….…4
5. Lubarication…….……………………………………………………………………….……4
5-1 Headstock………………………………………………………………………..……4
5-2 Gearbox…………………………………………………………………………..……4
5-3 Apron….…………………………………………………………………………..……4
5-4 Change gears…………………………………………………………………….……4
5-5 Others parts……………………………………………………………………………4
6. Test running……………………………………………………………………………..……5
6-1 Operation Symbols……………………………………………………………………5
6-2 Spindle speed control…………………………………………………………………6
7. Thread and feed selection………………………………………………………..………7
7-1 Thread and feed selection……………………………………………………………7
7-2 Feed and thread tables…………………………………………………….…………7
7-3 Threading dial indicator………………………………………………………………8
8. Electric circuit control………………………………………………………………………10
9. Chucks and chuck mounting………………………………………………………………10
10. Maintenance and servicing…………………………………………………………………11
10-1 Lathe alignmenat…………………………………………………………...………11
10-2 Saddle strip…………………………………………………………………………11
10-3 Cross slide…………………………………………………………………….……11
10-4 Compound rest……………………………………………………………….……12
10-5 Cross slide nut…………………………………………………………………..…12
10-6 Tailstock bed clamp…………………………………………………………….…12
11. Bed Assembly………………………………………………………………………………13
12. Headstock assembly………………………………………………………………………22
13. Gear box control……………………………………………………………………………29
14. Apron…………………………………………………………………………………………36
15. Cross slide & compound……………………………………………………………..……39
16. Tailstock Assembly…………………………………………………………………………47
17. Center rest & follow rest……………………………………………………………..……49
18. Coolant system & work light………………………………………………………………51
19. Electric assembly……………………………………………………………………..……53
20. Optional accessories………………………………………………………………………55
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Instructions Manual for AL-356 (L564D)
01/09/2017
PREFACE
For an efficient and appropriate way of utilization, also for extending the machine’s life, all the
operators are requested to carefully read the instruction of this Manual before start to operate.
Most of the operators think, according to their own experience, they can handle the machine
appropriately and hopeful to neglect what so important items in this booklet. Anyhow, we may say, as
per previous experiencing, that many of the breakdowns are resulted from ignoring the instructions of
the Manual. Although you have our one-year’s warranty for the damage caused by the defect of the
machine, either in material of functional, we will not take any responsibility for any damages arise out of
improper operation.
In the mean time, besides specification, operator should also thoroughly and deeply acknowledge
the character, function and maintenance of this machine before starting.
Generally, in addition to the description stated in coming chapter, you are requested to notice the
following points:
1. never install the machine in the place where the sun shines directly or where the radiation of
heat can reach for avoiding from affecting the accuracy of the machine.
2. use only the recommended lubrication oil.
3. clean the machine every time when finish working, or a cover will be a plus to prevent the dust.
4. try to get rid of chips or dusts especially in the grooves of the machine. Keep it as clean as
possible or it may be scratched.
5. whenever the grooves of the machine damaged by falling in extra articles, don’t ever try to
move Apron. It needs to be repaired to resume its work.
Hope this operation Manual can be of great assistance and provide you more convenience when
operating. The content of this Manual is the best solution derived from our long terms of manufacturing
and operating experience. We wish to service you always with an policy of upgrading quality and a
conviction in pursuit of perfection.
1. safety rules for lathes
safety is a combination of operator common sense and alertness at all times when lathe is being used.
Study these safety rules and general safety rules before operating and retain for future use.
1. wear eye protection.
2. Never attempt any operation or adjustment if procedure is not understood.
3. keep fingers away from revolving parts and cutting tools while in operation.
4. Never force cutting action.
5. Never perform an abnormal or little used operation without study and use of adequate blocks,
jigs stops, fixtures ECT.
6. Use of shop manual such as “machinery’s handbook” or similar is recommended for cutting
speeds feeds and operation detail.
7. Do not remove drive cover while machine is in operation. Make sure it is always closed.
8. Always remove chuck key, even when machine is not in operation.
9. Do not attempt to adjust or remove tools when in operation.
10. Always keep cutters sharp.
11. Never use in an explosive atmosphere or where a spark could ignite a fire.
12. Always use identical replacement parts when servicing.
WARNING: Do allow familiarity (gained from frequent use of your lathe) to become commonplace. A
careless fraction of a second can allow for sever injury.
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Instructions Manual for AL-356 (L564D)
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2. MACHINE SPECIFICATION
Bench lathe are especially suitable for machining, tool toms and repairing working shops to machine
shafts, spindle, sleeves, and disc work piece of middle or small types. They can also be used to cut
metric thread and imperial, and with compact construction and reasonable composition, they can cut
very well. They are easy and reliable to operate, convenient to repair high in efficiency, and low noise.
Technical specification
Swing over bed 330mm 356mm
Swing over support 198mm 224mm
Swing over gap 450mm 476mm
Center height 166mm 179mm
Distance between centers 750mm/1000mm 1000mm
Bed width 187mm 187mm
Bed height 305mm 305mm
Motor output 1.5kw 1.5kw
Spindle bore 51mm 51mm
Cam lock system D5 D5
Spindle taper MT No.6 MT No.6
Cross slide travel 160mm 160mm
Compound slide travel 68mm 68mm
Leadscrew diameter 22mm 22mm
Feed rod diameter 19mm 19mm
Cutting tool (Max. section)
20×20mm 20×20mm
Imperial thread 2¼-40TPI 2¼-40TPI
Metric thread 0.45-10mm 0.45-10mm
Longitudinal feed 0.078-1.044mm 0.078-1.044mm
Cross-feed 0.022-0.298mm 0.022-0.298mm
Tailstock quill diameter & taper 42mm / MT No.4 42mm / MT No.4
Weights (Approx.) 620kg 650kg
Voltage 240V-415V 240V-415V
Spindle speed 70-1900rpm 70-1900rpm
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Instructions Manual for AL-356 (L564D)
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3. constructional indication
1. Headstock
2. Speed Selector
3. Eclectic Control Box
4. Spindle With Three-Jaw Chuck
5. Tool Post
6. Work Lamp
7. Compound Rest
8. Compound Rest Handle
9. Coolant
10, Cross Slide
11. Quill Clamp Body
12. Quill Travers Handle
13. Tailstock
14. Tailstock Clamp Lever
15. Tailstock Set-Over Screw
16. Support Body
17. Bed
18. Foot- Brake
19. Spindle Control Lever
20. Longitudinal Traverse-Hand wheel
21. Longitudinal Traverse Hand Lever
22. Chip Tray
23. Apron
24. Feed Axis Selector
25. Thread Cutting Engagement Lever
26. Rack
27. Control Rod
28. Lead screw
29. Gear Box
30. Feed Box Selector
31. Feed Box Selector
32. Gear Box Cover
33. Feed Direction Selector
34. Speed Selector Lever
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Instructions Manual for AL-356 (L564D)
01/09/2017
4. UNPACKING AND INSTALLATION
4-1. Unpacking
Unload the machine with a tackle, using clamping plates and eyebolts. Keep the machine in balance by
moving the tailstock and the bed slide to the right. Avoid using sling chains as they could damage to
feed rod and leadscrew. Lift the lathe carefully and place it softly into the floor or workbench.
4-2 Cleaning
Before taking the machine into operation, using kerosene (paraffin) or white spirit to remove the
anti-corrosive coating or grease from all slideways and gear train. Don’t use lacquer thinner or other
caustic solvents. Oil all bright machine surfaces immediately after cleaning. Use heavy oil or grease on
the changes gears.
4-2. Installation
Place the lathe on a solid foundation. A
concrete floor is the best base for the machine.
(if necessary, use an under frame operational).
Make sure there is sufficient area around the
lathe for easy work and maintenance. Use a
precision level on the bedways to make further
adjustment for level condition, the tighten the
foundation bolts evenly and finally recheck for
level condition.
5. LUBRICATION
Before putting the lathe into operation, make the following lubrication check.
5-1. Headstock
The bearing of the headstock turns in an oil bath. Ensure that the oil level reaches three quarters of
the quarters of the oil gauge glass.
For exchanging the oil, remove the end cover and the change gears with swing frame. Drain off the
oil by removing the drain plug on the bottom of the headstock. To fill, take off the headstock cover.
Check the oil level regularly. The first oil change should be made after 3 month, then change it once
a year.
5-2. Gearbox
Remove the end cover to expose the filling plug. Through it the shell tellus 32 is filled to the oil level
in the oil gauge glass regularly. The first oil change should be made after three months, the change
it once a year.
5-3. Apron
The oil bath is filled with shell tellus 32 through the filling plug on the right side of the apron. Check
the oil level in the oil gauge glass on the front regular. The first oil change should be made after
three months, then change it once a year.
For exchanging the oil, drain away oil by taking off the drain plug on the bottom of the apron.
5-4. Change gears
Lubricate the change gears with thick machine oil or grease once a month.
5-5. Other parts
There are other lubricating points on the input shaft bracket of the gearbox, the handwheel on the
apron, the longitudinal and cross slide, the thread dial indicator, the tailstock and the bracket, use
the grease gun to put a few drops of oil from time to time. Lubricate the apron worm and worm gear,
half nut and leadscrew twice a month. Apply a light oil film to the bed way and all other bright parts
like the tailstock quill, feed rod ECT. Once a day.
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Instructions Manual for AL-356 (L564D)
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6. TEST RUNNING
6-1. Operation symbols
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Instructions Manual for AL-356 (L564D)
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6-2. Spindle speed control
A. Identification before operation
Ensure that lubrication has been carried out as described before.
When the main spindle is rotating, the gearbox and feed axis of the bedsides are put into operation.
The forward/reverse switch (21) should be on neutral. The feed axis selector (26) and feed / thread
selector handle (22) are in disengaged position. Under these circumstances, both the longitudinal
traverse handwheel and cross traverse handle (27) can be operated by hand.
B. Main spindle rotation
The main spindle rotation is selected by forward / reverse switch.
C. Main spindle speed
The speed of the main spindle is selecting by (high / low). Speed selector (3) and 4 steps speed
selector (2). For both high and low speed, there are 4 different positions. For correct speed, please
refer to the speed chart. When selector (3) is on “high”, we can get the four speeds, according to
the graph.
Never change the speed before the motor has stopped completely!
Adjustment the speed can be assisted by turn the main spindle by hand.
D. Running-in
Running in should be done at lowest possible spindle speed. Let the machine to run at lowest
speed for about twenty minutes, and then check for irregularities. If everything seems in order,
gradually increase the speed.
E. Operation
Use only high peripheral speed type chucks.
The maximum spindle speed for chuck plate of 254mm diameter should not be more than 1255rpm.
When thread cutting or auto feeding are not in use, the feed/thread selector should be in neutral
position, so as to ensure disengagement of the leadscrew and the feed rod. To avoid unnecessary
wear, the thread dial indicator should be out of mesh with the leadscrew.
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Instructions Manual for AL-356 (L564D)
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7. THREAD AND FEED SELECTION
7-1. Thread and feed selection
All threads and feeds are indicated on the tables fitted on the front and top of the gearbox. They are
selected with the feed selector handle on the gearbox.
A. Manual operation
The carriage is moved by the handle wheel (28), the cross slide by handle wheel (27) and the
compound rest by handle wheel (10). The slide can anchor by turning the lock bolts on the top and
the slide of the slide.
B. Feed and thread tables
Longitudinal and cross feed table. Metric and imperial thread table.
C. Automatic feed operation
Firstly, engage the 40T change gear at the transmission shaft and the 127T intermediate gear with
feed direction selector (38), next, set the feed/thread selector (34), To the left hand position and
position one lever (33) at any of the 1-8 hole, the other at any of A-E holes, thus the feed rod will
rotate. If selector (26) is pushed upward, a longitudinal feed can be obtained. If pushing downward,
across feed will be obtained.
D. Thread cutting operation
The direction of thread cutting is controlling by feed director (38). By operation feed selector handle
and feed / thread selector handle (34) according to thread pitch, the leadscrew rotate. Operate
downward the thread cutting engagement lever (22), it should be engaged with leadscrew, thus the
longitudinal travel of thread cutting feed.
7-2. Feed and thread tables
(A). Feed table:
Longitudinal and cross feed table for metric lathe
Longitudinal and cross feed table for imperial leadscrew
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Instructions Manual for AL-356 (L564D)
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(B) Thread tables
Thread table for metric leadscrew
Thread table for imperial leadscrew
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Instructions Manual for AL-356 (L564D)
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7-3. Thread cutting operation
In order to obtain the desired thread, all correct change gears must be installed in strict
accordance with the chart, failure to do so will give incorrect threads.
Rotate the leadscrew by operating the feed/thread selector to any position and be sure the feed
selector handle is engaged. Operate downward the thread cutting engagement lever (25), and it will be
engaged with the leadscrew to obtain the longitudinal travel of carriage, namely, the thread cutting feed.
Make sure the feed axis selector is disengaged (at neutral position) before operating the thread cutting
engagement lever (25) since there is an interlock mechanism between the auto feeding and thread
cutting engagement.
Direction of thread cutting can be chosen by turning the feed directing selector (33) at the
headstock. There are 31 Nos. of thread pitches each in Imperial, 26 Nos. of Metric pitches those which
can be obtained by turning the feed selector handles.
(A).Thread dial indicator
The thread dial indicator is installed on the right hand side of the apron the indicator is used for
thread cutting to engage with the leadscrew.
For minimum wear the thread dial indicator should be disengaged by swing the pinion out of mesh
with the leadscrew when not in use.
For these threads it is recommended that the thread dial indicator be used this allows the half nut
of leadscrew to be engaged at the end of each thread cutting pass, provided that they are re-engaged
in accordance with the indicator table mounted on the left hand side of the apron.
IN column 1: millimeter pitches to be cut.
27T, 28T, 30T: The number of teeth in "pitch-off gear" arranged to mesh with the leadscrew (this
being selected from the stack, stored on the bottom of the dial spindle)
Dial graduation:
The dial numbers at which the half nut may be engaged under numbers of teeth of pick- off gear.
Metric leadscrew machines (Metric thread only).the table shows:
Imperial leadscrew machines ( imperial thread only). The table shows:
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Instructions Manual for AL-356 (L564D)
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8. ELECTRIC CIRCUIT CONTROL
9.CHUCKS AND CHUCK MOUNTING
When fitting chucks or faceplates, first ensure that spindle and chuck tapers are be necessary
when mounting a new chuck to re-set the cam lock studs (A). to do this, remove the cap-head locking
screws (B) and set each stud so that the scribed ring (C) is flush with the rear face of the chuck-with the
slot lining up with the locking screw hole.
Now mount the chuck or faceplate on the spindle nose and tighten the six cams in turn. When fully
tightened, the cam lock line on each cam should be between the two V marks on the spindle nose.
If any of the cams do not tighten fully within these limit marks, remove the chuck or faceplate and
re-adjust the stud as indicated in the illustration. Fit and tighten the locking screw (B) at each stud
before remounting the chuck for work. A reference mark should be made on each correctly fitted chuck
or faceplate to coincide with the reference mark scribed in the spindle nose.
This will assist subsequent remounting. Do not interchange chucks or faceplate between lathes
without checking for correct cam locking.
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Instructions Manual for AL-356 (L564D)
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10.MAINTENANCES AND SERVICING
10-1. Lathe alignment
When the lathe is installed and ready for use,
it is recommended to check the machine
alignment before commencing work.
Alignment and leveling should be checked
regularly to insure continued accuracy.
Adopt this procedure as follow: take a steel
bar with a diameter of appr. 50mm and length of
appr. 200mm. span it in the chuck without using
the center. Then cut off a chip over a length of
150mm and measure the difference in A and B.
In order to correct a possible difference, loosen the screw (J) clamping the headstock on the bed.
Adjust the headstock with setscrew (s). repeat the above procedure until all measuring is correct. The
lathe will be cutting correctly.
10-2. Saddle strip
Wear on the rear saddle gig strip may be
accommodated by adjustment of the socket head set
screws.
The procedure for adjustment is to first take off the
rear splash guard (when fitted), release the hexagon
nuts and turn the socket head set screws slightly in
clockwise and the re-clomp the hexagon nuts. Care
should be taken to avoid over adjustment, α45°turn at the socket head set screw approximately
0.125(0.005”) take up in the gibe.
10-3. Cross slide
Wear on the taper-gibe strip may be adjusted for by
clockwise rotation of the slotted head screw on the
front face of the cross slide. The procedure is to first
slacken the similar screw at the rear then retighten
this after adjustment to clamp the gibe in its new
position.
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Instructions Manual for AL-356 (L564D)
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10-4. Compound rest
It is the same procedure as cross slide. To take up for
wear on the compound rest taper gibe strip can adjust
the slotted head screw on the tool post side of the
compound rest by clockwise rotation. The procedure
is to first slacken the similar screw at the opposite
side then re-tighten this after adjustment to clamp the
gibe in its new position.
10-5. Cross slide nut
Provision is made for the elimination of backlash in
the cross slide nut, the procedure for adjustment
being as follows: take off the dust plate which is
mounted on the rear face of saddle groove, turn the
cross feed nut until it reaches the and edge of the
feed rod. Turn the socket head cap screw in a
clockwise direction as required. Care should be taken
to avoid over adjustment, α45°turn at the socket head
capscrew represents approximately 0.125(0.005”)
take up of back lash.
10-6. Tailstock bed clamp
The angular lock position of the bed clamp lever is
adjusted by means of the self-locking hexagon
headed bolt located on the underside of the tailstock
and between the bed ways.
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Instructions Manual for AL-356 (L564D)
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Instructions Manual for AL-356 (L564D)
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BED ASSEMBLY (1/2)
Part Name Specification
1 V-Belt □A838/□A850/□A864
D330A-11106 50Hz
2
D330A-11106-1
PULLEY
60Hz
3 GB1096 KEY 8×35
4 GB5781 hexagon(al) head tap bolt M8×25
5 GB97.1 washer 8
6 motor 240v/380v/400v-50Hz-1.5Kw
7 GB78 screw M6×8
8 GB70 SOCKET HEAD SCREW M8×30
9 GB5781 hexagon(al) head tap bolt M8×40
9a GB6170 NUT M8
10 GB70 SOCKET HEAD SCREW M12×35
11 GB97.1 washer 12
12 GB5781 hexagon(al) head tap bolt M12×40
13 D330B-11107G BRACKET
14 GB5781 hexagon(al) head tap bolt M10×30
15 GB70 SOCKET HEAD SCREW M10×35
16 GB70 SOCKET HEAD SCREW M12×40
17 GB881 assembling pin 8×70
18 D330B-11103G BRIDGE
19 D330B-11101G BED
20 GB70 SOCKET HEAD SCREW M8×50
21 GB70 SOCKET HEAD SCREW M8×30
22 GB118 TAPER PIN 6×30
23 GB879 SPRING PIN 4×42
24 GB879 SPRING PIN 4×32
25 D330B-11203G CONTROL ROD
26 D330B-11202G FEED ROD
D330B-11201G Tr22×4-7h
27
D330B-11201G-1
LEADSCREW
Tr22×3.175-7h
28 GB879 SPRING PIN 5×20
29 GB70 SOCKET HEAD SCREW M6×16
30 D330B-11205G SHORT RACK
31 D330B-11204G LONG RACK
32 GB1096 Oriented key 4×50
33 D330B-11217G COLLAR
34 GB77 SCREW M8×8
35 spring 6×1×15
36 D330B-11105G-1 ASSEMBLING PIN
37 SPRING 32×3.6×50
38 D330B-11105G BRACKET
39 GB879 SPRING PIN 5×20
40 knob BM10×32
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Instructions Manual for AL-356 (L564D)
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BED ASSEMBLY (1/2)
Part Name Specification
41 D330B-11206G LEVER
42 GB879 SPRING PIN
4×20
43 D330B-11104G BRACKET
44 GB78 SCREW
M6×16
45 GB6170 NUT M6
46 GB118 TAPER PIN
6×45
47 GB7940.4 OIL CUP 6
48 GB70 SOCKET HEAD SCREW
M8×60
49 GB78 SCREW
M8×12
50 D330C-3012C PLECTRUM
51 GB70 SOCKET HEAD SCREW
M8×16
52 GB818 SCREW
M4×42
53a switch
53 D330C-11301C BOX
54 D330C-11302C COVER
55 GB818 SCREW
M4×10
56 D330B-11210G-1 COVER 19
57 D330B-11210G-2 COVER 22
58 GB5781 HEXAGON HEAD TAP BOLT
M12×45
59 GB97.1 WASHER 12
60 GB70 SOCKET HEAD SCREW
M10×35
61 GB6170 NUT M10
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Instructions Manual for AL-356 (L564D)
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BED ASSEMBLY (2/2-1)
Part Name Specification
1 GB70 Socket head screw
M6×12
2 GB97.1 Tailor-made washer 6
3 D330B-14205 Splash guard
4 GB818 screw M5×8
5 GB818 screw
M4×28
6 GB91 pin
3×16
7 D330B-14214 Connecting rod
8 GB879 Spring pin 5×25
9 D330A-71205 backstop
10 D330A-21231 rocker
11 D330A-21230 shaft
12 D330A-21239 pin
13 Brake block
Φ105×25(XF-125)
14 D330A-21105 pulley
15 GB97.1 washer 8
16 GB70 Socket head screw M8×16
16a GB1096 key
8×20
17 GB894.1 circlip 8
18 D330A-11232 shaft
19 D330B-14203 Oil tray
20 D330B-14204 Oil tray
24 GB70 Socket head screw M10×30
25 GB6170 Hexagon nut M10
26 GB70 Socket head screw
M6×10
27 D330B-14201 Casting left stand
28 D330B-14210 cover
29 GB818 screw M5×12
30 D330B-14209 cover
31 D330A-11237 drawspring
32 D330A-11236 pin
33 D330A-11242 shaft
34 GB70 Socket head screw M6×40
35 GB879 Spring pin
5×40
36 D330A-11235 rocker
37 D330A-11238 Long shaft
38 D330B-14206 Angle iron
39 GB6170 Hexagon nut M6
40 GB97.1 Tailor-made washer 6
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Instructions Manual for AL-356 (L564D)
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BED ASSEMBLY (2/2-1)
Part Name Specification
41 GB70 Socket head screw
M6×12
42 GB879 SPRING PIN
5×28
43 D330B-14207 Baffle board
44 D330B-14212 Brake pedal
45 D330A-11241 Short shaft
46 D330B-14202 Casting right stand
47 D330B-14208 cover
48 D330B-14213 funnel
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BED ASSEMBLY (2/2-2)
Part Name Specification
1 GB70 Socket head screw
M6×12
2 GB97.1 Tailor-made washer 6
3 D330B-14205 Splash guard
4 GB818 screw M5×8
5 GB818 screw
M4×28
6 GB91 pin
3×16
7 D330B-14214 Connecting rod
8 GB879 Spring pin 5×25
9 D330A-71205 backstop
10 D330A-21231 rocker
11 D330A-21230 shaft
12 D330A-21239 pin
13 Brake block
Φ105×25(XF-125)
14 D330A-21105 pulley
15 GB97.1 washer 8
16 GB70 Socket head screw M8×16
16a GB1096 key
8×20
17 GB894.1 circlip 8
18 D330A-11232 shaft
24 GB70 Socket head screw M10×30
25 GB6170 Hexagon nut M10
26 GB70 Socket head screw
M6×10
29 GB818 screw M5×12
31 D330A-11237 drawspring
32 D330A-11236 pin
33 D330A-11242 shaft
34 GB70 Socket head screw M6×40
35 GB879 Spring pin
5×40
36 D330A-11235 rocker
37 D330A-11238 Long shaft
39 GB6170 Hexagon nut M6
40 GB97.1 Tailor-made washer 6
41 GB70 Socket head screw
M6×12
42 GB879 SPRING PIN
5×28
45 D330A-11241 Short shaft
47 D330B-14208 cover
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Instructions Manual for AL-356 (L564D)
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BED ASSEMBLY (2/2-2)
Part Name Specification
49 D330B-14203 Oil tray
50 D330B-14204 Oil tray
51 D330B-14201 Steel Left stand
52 D330B-14210 Cover
53 D330B-14209 Cover
54 D330B-14206 Angle iron(left & right)
55 D330B-14207 Baffle board
56 D330B-14212 Brake pedal
57 D330B-14202 Steel right stand
58 D330B-14213 funnel
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HEADSTOCK (1/2): PARTS LIST
Part Name Specification
1 D330D-21107 headstock
2 D330B-21113 Case frame
3 GB70 Socket head screw
M6×40
4 GB879 Spring pin
5×40
5 D330A-21246 sleeve
6 D330A-21235 sleeve
7 GB819 screw
M4×8
(8) D330A-11230 shaft
9 GB894.1 circlip 12
10 GB70 Socket head screw
M6×20
11 D330A-21124 cover
12 D330A-21601 gasket
13 GB3871 Oil seal SD25X40X7
14 GB276 Radial thrust bearing 6005/P5
15 D330A-21215 shaft
16 GB1096 key
6×120
17 D330D-21217 gear
18 GB1096 key
6×50
19 D330A-21218 gear
20 D330D-21219 gear
21 D330A-21220 gear
22 GB894.1 circlip 35
23 GB276 Radial thrust bearing 6203
24 D330A-21106 Front plug
25 GB78 screw
M8×16
26 GB1235 O-ring
40×3.1
27 GB70 Socket head screw
M6×25
28 GB70 Socket head screw
M4×12
29 D330A-21104 cover
30 D330A-21602 gasket
31 GB276 Radial thrust bearing 6204
32 D330A-21211 washer
33 D330D-21222 gear
34 D330A-21209 gear
35 D330D-21221 washer
36 D330D-21210 gear
37 D330D-21223 gear
38 D330D-21224 gear
39 GB1096 key
8×55
40 D330A-21212 shaft
41 GB1235 O-ring
47×3.1
42 D330D-21208 nut
43 D330D-21102 collar
Page 25
Instructions Manual for AL-356 (L564D)
01/09/2017
HEADSTOCK (1/2): PARTS LIST
Part Name Specification
44 D330D-21103 End cover
45 D330D-21603 gasket
46 GB297 Radial thrust bearing 32012/P5
47 D330D-21207 gear
48 D330D-21227 gear
49 GB1096 key
8×18
50 D330D-21226 gear
51 GB894.1 circlip 90
52 GB297 Radial thrust bearing 32015/P5
53 D330D-21108 Front cover
54 D330D-21605 gasket
55 D330D-21252 Tailor-made ring spring
56 D330D-21251 Tailor-made key
6×18
57 GB73 screw
M6×8
58 GB1096 key
8×85
59 D330D-21228 spindle
60 GB1235 O-ring
25×2.4
61 D330A-21238 shaft
62 GB893.1 circlip 42
63 GB276 Radial thrust bearing 16004
64 D330A-21237 gear
65 GB894.1 circlip 20
66 D330B-21239G shaft
67 GB3871 Oil seal
24×32×5
68 D330A21202 washer
69 GB70 Socket head screw
M5×16
70 D330A-21101 collar
71 D330A-21604 gasket
72 D330A-21201 gear
Page 26
Instructions Manual for AL-356 (L564D)
01/09/2017
Page 27
Instructions Manual for AL-356 (L564D)
01/09/2017
HEADSTOCK (2/2-1): PARTS LIST
Part Name Specification
1 hexagonal socket head plug
M16×1.5
2 D330B-21112G Cover board
3 GB70 Socket head screw M6×25
4 D330D-21231 cam
5 D330D-21253 Arresting pin
6 D330D-21254 spring
7 D330D-21250 Screw bushing
8 GB1160.1 Oil sight A12
9 D330D-81201 Cam lock stud
10 GB70 Socket head screw M6×20
11 Three jaw chuck D5/200
12 GB818 screw
M4×8
13 GB6170 nut M4
14 nameplate
15 GB1235 O-ring
14×2.4
16 GB879 Spring pin
5×30
17 D330A-21109 rocker
18 D330D-21233 Shift fork
19 D330A-21234 gear
20 D330A-21232 shaft
21 D330B-21241G shaft
22 GB1096 key
5×14
23 GB1235 O-ring
16×2.4
24 D330A-21403 Shift fork
25 D330D-21121 Shift collar
26 GB1235 O-ring
30×3.1
27 D330A-21240 washer
28 D330B-21119G handle
29 GB308 Steel ball 6
30 GB2089 spring
Y1-6×1×10
31 GB77 screw
M8×8
32 GB894.1 Circlip 30
33 D330B-21118G Handle base
34 GB70 Socket head screw
M6×35
35 D330B-21117G handle
36 D330B-21117G-1 Adjusting screw
37 GB77 screw
M6×8
38 GB2089 spring
Y1-5×1×25
39 GB308 Steel ball 5
40 D330B-21120G handle
41 GB78 screw
M6×16
42 D330A-21402 Shift fork
43 D330A-21111 r o ck e r
44 GB879 Spring pin
4×18
45 D330B-21236G shaft
46 GB1235 O-ring
10×1.9
47 Copper washer 16
Page 28
Instructions Manual for AL-356 (L564D)
01/09/2017
Page 29
Instructions Manual for AL-356 (L564D)
01/09/2017
HEADSTOCK (2/2-2): PARTS LIST
Part Name Specification
1 hexagonal socket head plug
M16×1.5
2 D330B-21112G Cover board
3 GB70 Socket head screw M6×25
4 D330D-21231 cam
5 D330D-21253 Arresting pin
6 D330D-21254 spring
7 D330D-21250 Screw bushing
8 GB1160.1 Oil sight A12
9 D330D-81201 Cam lock stud
10 GB70 Socket head screw M6×20
11 Three jaw chuck D5/200
12 GB818 screw
M4×8
13 GB6170 nut M4
14 nameplate
15 GB1235 O-ring
14×2.4
16 GB879 Spring pin
5×30
17 D330A-21109 rocker
18 D330D-21233 Shift fork
19 D330A-21234 gear
20 D330A-21232 shaft
21 D330B-21241G shaft
22 GB1096 key
5×14
23 GB1235 O-ring
16×2.4
24 D330A-21403 Shift fork
25 D330D-21121 Shift collar
26 GB1235 O-ring
30×3.1
27 D330A-21240 washer
28 D330A-21118 base
29 GB7271.3 cover
BM8×40
30 D330A-21248-1 handle
31 D330A-21119 Handle base
32 GB308 Steel ball 6
33 GB2089 spring
Y1-6×1×10
34 GB77 screw
M8×8
35 GB894.1 Circlip 30
36 GB78 screw
M6×16
37 D330A-21249 Handle base
38 D330A-21117 Handle base
39 Position sign plate
40 D330A-21248 handle
41 GB77 screw
M6×8
42 GB2089 spring
Y1-5×1×25
43 GB308 Steel ball 5
44 D330A-21120 Handle base
45 D330A-21402 Shift fork
46 D330A-21111 r o ck e r
47 GB879 Spring pin
4×18
48 D330B-21236G shaft
49 GB1235 O-ring
10×1.9
50 Copper washer 16
Page 30
Instructions Manual for AL-356 (L564D)
01/09/2017
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Instructions Manual for AL-356 (L564D)
01/09/2017
Page 32
Instructions Manual for AL-356 (L564D)
01/09/2017
FEED GEAR BOX: PARTS LIST
Part Name Specification
1 GB276 Radial thrust bearing 6203
2 D330B-31105 Space washer
3 GB894.1 circlip 16
4 D330B-31201 gear
5 D330B-31106 Space washer
6 GB276 Radial thrust bearing 6202
7 D330B-31107 Space washer
8 GB894.1 circlip 28
9 D330B-34201-3 gear
10 D330B-34201-2 gear
11 GB1096 key
A4×22
12 D330B-34201-1 gear
13 GB894.1 circlip 20
14 D330C-0546C Circle nut
15 GB301 Thrust ball bearing 51105
16 GB70 Socket head screw
M5×14
17 D330B-31102-0 flange
18 D330B-31103 gasket
19 D330B-31101 shaft
20 GB1096 key
5×45
21 D330B-30101 Casting case
22 D330B-37103-0 gasket
23 D330B-37102-0 bush
24 GB70 Socket head screw
M6×14
25 D330B-37101-0 shaft
26 D330B-32102 End cover
27 D330B-32103 gasket
28 GB1096 key
4×55
29 D330B-32101 shaft
30 GB1096 key
4×80
31 D330B-35101 shaft
32 GB1096 key
4×18
33 D330B-35103 gasket
34 D330B-35102 End cover
35 D330B-33102 End cover
36 D330B-33103 gasket
(37) hexagonal socket head plug
M16×1.5
(38) Copper washer 16
39 GB276 Radial thrust ball bearing
6004
40 D330B-36103 gasket
Page 33
Instructions Manual for AL-356 (L564D)
01/09/2017
FEED GEAR BOX: PARTS LIST
Part Name Specification
41 D330B-36102 flange
42 GB3871 Oil seal SD25X40X7
43 D330B-36101 shaft
44 D330B-32201 gear
45 D330B-32202 gear
46 D330B-32104 Space washer
47 D330B-32203 gear
48 D330B-32105 Space washer
49 D330B-35106 Space washer
50 D330B-35205 gear
51 D330B-35105 Space washer
52 D330B-35204 gear
53 D330B-35203 gear
55 D330B-35202 gear
56 D330B-35104 Space washer
57 D330B-35201 gear
58 D330B-33101 shaft
59 D330B-33201 gear
60 D330B-36104 Space washer
61 GB894.1 circlip 16
62 D330B-36201 gear
63 D330B-38102 End cover
64 D330B-38103 Rack-A
65 D330B-38104 Shift fork-A
66 D330B-38105 Rack-B
67 D330B-38106 Shift fork-B
68 D330B-38101 shaft
69 D330B-38108 Shift fork-C
70 D330B-38107 Rack-C
71 D330B-38110 Shift fork-D
72 D330B-38109 Rack-D
73 GB78 screw
M5×8
74 GB1235 O-ring
12×1.9
75 D330B-38111 gear
76 GB1096 key
5×8
77 GB1235 O-ring
16×2.4
78 D330A-3054 handle
79 GB308 Steel ball 6
Page 34
Instructions Manual for AL-356 (L564D)
01/09/2017
FEED GEAR BOX: PARTS LIST
Part Name Specification
80 GB2089 spring
Y1-6×1×25
81 GB77 screw
M8×8
82 GB97.1 washer 6
83 GB70 Socket head screw
M6×12
84 Position sign
85 GB818 screw
M4×6
86 Aluminum plate
87 GB1160.1 Oil sight A16
88 GB879 Spring pin
4×25
89 GB70 Socket head screw
M6×20
90 D330B-38112 cover
91 D330B-38113 gasket
92 GB819 screw
M4×6
93 D330B-38115 Cover-2
94 D330B-38114 Cover-1
Page 35
Instructions Manual for AL-356 (L564D)
01/09/2017
Page 36
Instructions Manual for AL-356 (L564D)
01/09/2017
CHANGE GEAR BOX: PARTS LIST
Part Name Specification
1 GB6170 Hexagon nut M10
2 GB97.1 washer 10
3 GB893.1 circlip 35
4 D330A-91208 gear
5 GB276 Radial thrust ball bearing 6003-Z
6 D330B-91209G collar
7 D330B-91101G Gear frame
8 GB6170 Hexagon nut M12
9 D330B-91210G bolt
10 GB97.1 washer 12
11 D330B-91213G-1 Space washer
12 D330B-91201G Change gear
13 D330B-91214G Space washer
14 GB901 Double-screw bolt
M10×70
15 GB1096 Key
5×14
16
17 D330B-91212G Space washer
18 D330B-91202G Change gear
21 Change gear set cover
22 D330B-11216G Circle nut
23 D330B-11213G-1 Short double screw bolt
24 D330B-11213G-2 Long double screw bolt
Page 37
Instructions Manual for AL-356 (L564D)
01/09/2017
Page 38
Instructions Manual for AL-356 (L564D)
01/09/2017
APRON: PARTS LIST
No. Part No Name Specification
1 33-4012 Gear M1.5×60T
2 GB879-86 Spring Pin 5×30
3 33-4024 Gear M1.5×18T
4 33-4010 Pinion Shaft M1.5×11 T
5 GB79-85 Set Screw M6×16
6 33-4049 Sleeve
7 GB70-85 Socket Head Cap Screw M6×12
8 32-06240 Washer
9 32-06231 Gear
10 32-06232 Idle Shaft
11 GB70-85 Socket Head Cap Screw M5×12
12 GB1255-76 O-Ring
13 33-4026 Shaft
14 32-06429 Worm Gear
15 33-4028 Washer
16 GB5783-86 Cap Screw M6×12
17 33-4038 Interlock Piece
18 GB6170-86 Pan Head Screw M6×20
19 GB77-85 Socket Head Set Screw M6×12
20 GB5783-86 Hexagon Head Screw M5×20
21 33-4036 Gib
22 GB5783-86 Hexagon Head Screw M6×10
23 GB77-85 Socket Head Set Screw M6×35
24 GB6170-85 Hexagon Nuts M6
25 33-4040B Dial Indicator(For Imperial Use)
26 33-4035 Half Nut Base
27 33-4035 1/2 Half Nut
28 GB119-86 Pin 8×16
29 32-06228 Worm
30 32-06225 Cam Shaft
31 GB80-85 Socket Head Set Screw M5×16
32 GB41-86 Hexagon Nut M5
33 33-4040A Dial Indicator(For Metric Use)
34 33-4039A Thread Dial Body(For Metric Use)
35 32-06206 Washer
36 GB70-85 Socket Head Cap Screw M8×50
37 33-4039B Thread Dial Body (For Imperial Use)
38 33-4045A Helical Gear
39 GB95-85 Washer 8
40 GB41-86 Hexagon Nut M8×50
41 33-4043 Helical Gear
42 32-06237 Spacer
43 33-4042 Helical Gear
44 33-4041 Helical Gear
Page 39
Instructions Manual for AL-356 (L564D)
01/09/2017
APRON: PARTS LIST
No. Part No Name Specification
45 GB827-86 Button Head River 2×5
46 33-4048 Helical Gear Chart
47 33-4046 Indicator Table
48 Q/ZG285.3 Drain Plug 1/8
49 33-4050 Half Nut Indicator
50 GB1160-89 Oil Sight Glass A20
51 GB879-86 Spring Pin 5×35
52 GB2089-80 Compression Spring
53 GB308-77 Steel Ball
54 33-4027 Plug
55 GB879-86 Spring Pin 3×25
56 GB119-85 Pin C5×25
57 GB77-85 Socket Head Set Screw M6×6
58 33-4033 Lever Handle
59 33-4034 Lever
60 GB1342-73 Knob M8×40
61 33-4002-1 Spacer
62 33-4002 Front Cover
63 33-4047 Feed Direction Indicator
64 GB117-86 Taper Pin 5×20
65 33-4020 Cam Shaft
66 33-4022 Change Lever
67 GB2089-80 Compression Spring
68 33-4019 Bracket
69 GB70-85 Socket Head Cap Screw M6×35
70 CL6132-06-02 Plug
71 33-4013 Shifting Shaft
72 GB70-85 Socket Head Cap Screw M6×16
73 33-4016 Clutch Gear
74 33-4015 Clutch Gear
75 33-4014 Clutch Gear
76 33-4011 Plug
77 GB1155-79 Ball Cap
78 33-4008 Bolt
79 33-4009 Handle
80 GB818-85 Cross Recessed Head Screw M6×15
81 33-4007 Washer
82 33-4005 Handle Wheel
83 33-4006 Dial
84 GB70-85 Socket Head Cap Screw M5×25
85 33-4004 Bracket
86 33-4004-1 Spacer
87 GB1096-79 Double Round Head Key 5×5×20
88 33-4003 Gear Shaft
89 GB70-85 Socket Head Cap Screw M8×30
90 GB117-85 Taper Pin 8×40
Page 40
Instructions Manual for AL-356 (L564D)
01/09/2017
Page 41
Instructions Manual for AL-356 (L564D)
01/09/2017
SADDLE & CROSS SLIDE (1/2-1): PARTS LIST
Part Name Specification
1 D330A-81202 collar
2 D330A-81203-2 screw M10
3 GB78 screw
M6×25
4 D330B-51207G-1 Adjusting screw
5 D330B-51207G Handle wheel
6 GB2089 spring
Y1-5×1×12
7 GB308 Steel ball 5
8 D330B-51208G Index ring
9 GB301 Thrust ball bearing 51102
10 D330B-51106G bracket
11 GB70 Socket head screw
M6×20
12 D330B-51206G Cross leadscrew Metric or inch
13 GB1096 key
5×8
14 D330A-51201 Space washer
15 GB879 Spring pin
4×25
16 D330C-51202C gear
17 GB79 screw
M6×8
18 D330B-51401G Copper nut
19 GB70 Socket head screw
M6×16
20 GB70 Socket head screw
M10×30
21 GB118 Taper pin
6×45
22 D330A-51301 Left rubber wiper
23 GB70 Socket head screw
M10×45
24 D330B-51101G Saddle casting
25 D330A-51214 Adjusting screw
26 D330B-51212G wedge
27 D330B-51102G Cross slide
28 Staff guage
29 D330B-51203G Tailor-made nut
30 D330B-51219G Slide axis
4×80
31 D330B-51201G washer
32 GB70 Socket head screw
M8×16
33 GB1155 Oil cup 6
34 D330A-51103 Front strip
35 GB5781 hexagon(al) head tap bolt
M8×20
36a D330A-51215 Screw plug
36 D330A-51105 strip
37 D330A-51302 Right rubber wiper
38 D330A-51205 plate
39 GB818 Cup head screw
M5×12
40 GB83 Coach bolt
M8×25
Page 42
Instructions Manual for AL-356 (L564D)
01/09/2017
SADDLE & CROSS SLIDE (1/2-1): PARTS LIST
Part Name Specification
41 GB6170 Hexagon head nut M8
42 GB5781 hexagon(al) head tap bolt
M8×25
43 D330A-51104 Back strip
44 D330A-51216 wedge
45 D330A-51204 plate
46 D330A-51303 Back rubber wiper
47 GB78 screw
M8×16
48 GB78 screw
M6×12
Page 43
Instructions Manual for AL-356 (L564D)
01/09/2017
Page 44
Instructions Manual for AL-356 (L564D)
01/09/2017
SADDLE & CROSS SLIDE (1/2-2): PARTS LIST
Part Name Specification
1 D330A-81202 collar
2 D330A-81203-2 screw M10
3 GB78 screw
M6×25
4 D330B-51207G-1 Adjusting screw
5 D330B-51207G Handle wheel
6 GB2089 spring
Y1-5×1×12
7 GB308 Steel ball 5
8 D330B-51208G Index ring
9 GB301 Thrust ball bearing 51102
10 D330B-51106G bracket
11 GB70 Socket head screw
M6×20
12 GB1155 Oil cup 8
13 D330B-F4003 Space washer
14 GB1096 key
4×16
15 D330B-F4004 Connecting shaft
16 GB819 screw
M3×4
17 D330B-F4008 Tailor-made key
18 D330B-F4005 Cross leadscrew Metric or inch
19 D330B-51401G Copper nut Metric or inch
20 GB70 Socket head screw
M6×16
21 GB301 Thrust ball bearing 51101
22 D330B-F4006 Back bracket
23 GB70 Socket head screw
M8×16
24 D330B-F4007 cover
25 GB6170 Hexagon nut M10
26 GB70 Socket head screw
M10×30
27 GB118 Taper pin
6×45
28 D330A-51301 Left rubber wiper
29 GB70 Socket head screw
M10×45
30 D330B-51101G Saddle casting
31 D330A-51214 Adjusting screw
32 D330B-51212G wedge
33 D330B-51102G Cross slide
34 Staff guage
35 D330B-51203G Tailor-made nut
36 D330B-51219G Slide axis
37 D330B-51201G washer
38 GB1155 Oil cup 6
39 D330A-51103 Front strip
40 GB5781 hexagon(al) head tap bolt
M8×20
41a D330A-51215 Screw plug
41 D330A-51105 strip
42 D330A-51302 Right rubber wiper
43 D330A-51205 plate
Page 45
Instructions Manual for AL-356 (L564D)
01/09/2017
SADDLE & CROSS SLIDE (1/2-2): PARTS LIST
Part Name Specification
44 GB818 Cup head screw
M5×12
45 GB83 Coach bolt
M8×25
46 GB6170 Hexagon head nut M8
47 GB5781 hexagon(al) head tap bolt
M8×25
48 D330A-51104 Back strip
49 D330A-51216 wedge
50 D330A-51204 plate
51 D330A-51303 Back rubber wiper
52 GB78 screw
M6×12
53 GB78 screw
M8×16
Page 46
Instructions Manual for AL-356 (L564D)
01/09/2017
Page 47
Instructions Manual for AL-356 (L564D)
01/09/2017
SQUARE TOOL POST(2/2): PARTS LIST
Part Name Specification
1 GB70 Socket head screw
M8×16
2 Swivel slide
3 wedge
4 GB1155 Oil cup 6
5 gib
6 GB2089 spring
Y1-8×1×11
7 wiper
8 handle
9 Handle base
10 washer
11 GB83 Coach bolt
M10×50
12 Tool post
13 shaft
14 plate
15 leadscrew Metric or inch
16 nut
17 GB1096 key
4×14
18 bracket
19 GB70 Socket head screw
M6×16
20 GB301 Thrust ball bearing 51103
21 Index ring
22 GB2089 spring
Y1-5×1×12
23 GB308 Steel ball 5
24 Handle wheel
25 collar
26 bolt
27 GB78 screw
M6×25
28 Adjusting screw
29 bolt
30 collar
31 GB80 screw
M6×16
32 Adjusting bolt
Page 48
Instructions Manual for AL-356 (L564D)
01/09/2017
Page 49
Instructions Manual for AL-356 (L564D)
01/09/2017
TAILSTOCK: PARTS LIST
Part Name Specification
1 sleeve
2 Copper nut Metric:4mm or inch:10TPI
3 GB70 Socket head screw
M5×12
4 leadscrew Metric:4mm or inch:10TPI
5 GB1096 key
4×15
6 D330A-81202 collar
7 D330A-81203-1 bolt M8
8 Handle wheel
9 Spring reed
10 D330A-6010 Index ring
11 End cover
12 GB1155 Oil cup 8
13 GB301 Thrust ball bearing 51102
14 Tailstock casting
15 Lock block
16 pin
17 shaft
18 handle
19 JB1342 cover M8x40
20 GB79 screw
M12×45
21 GB97.1 washer 12
22 Adjusting screw
23 GB78 screw
M6×25
24 GB79 screw
M6×8
25 pin
26 handle
27 eccentricity shaft
28 Draw-in bolt
29 GB879 Spring pin
4×50
30 base
31 GB70 Socket head screw M6x40
32 D330A-6042 Tailor-made washer
33 spring
34 D330A-6043 Tailor-made washer
35 Clamp plate
36 GB97.1 washer 16
37 GB6170 Hexagon nut M16
Page 50
Instructions Manual for AL-356 (L564D)
01/09/2017
Page 51
Instructions Manual for AL-356 (L564D)
01/09/2017
STEADY & FOLLOW REST: PARTS LIST
No. Part No Name Specification
1 JB1360-76 KNOB M32X8
2 GB119-86 PIN 3X18
3 3210203 COLLAR
4 32-10204 SCREW
5 32-10201 COLLAR
6 32-10401 CLAPPING HEAD
7 32-10205 NUT
8 32-10101 UPSIDE OF CENTER REST
9 GB6170-86 NUT M6
10 GB79-85 SCREW M6X18
11 GB65-85 SCREW M6X30
12 32-10206 SCREW
13 GB87986 PIN 5X24
14 32-10102 DOWNSIDE OF CENTER REST
15 GB6170-86 NUT M12
16 GB97.1-86 WASHER 12
17 GB78-85 SCREW M6X6
18 32-10103 CLAMP
19 GB37-85 SCREW M12X65
20 3210104 FOLLOW REST
21 GB70-85 SCREW M8X46
Page 52
Instructions Manual for AL-356 (L564D)
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Instructions Manual for AL-356 (L564D)
01/09/2017
COOLANT SYSTEM: PARTS LIST
No. Part No Name Specification
1 32-15201 Work light
2 GB70 Socket head screw
M5×12
3 Liquid nozzle
4 D330A-71206-2 bracket
5 GB70 Socket head screw
M6×16
6 Lock connecting
M20×1.5
7 Plastic tube
8 GB78 screw
M6×12
9 D330A-92202 pipe
10 Metal cooling tube
11 Lock connecting
M12×1
12 D330A-92203 connecting
13 GB70 Socket head screw
M5×12
14 AB-12 pump
15 GB6170 Hexagon nut M5
16 D330B-14401 Water tank
Page 54
Instructions Manual for AL-356 (L564D)
01/09/2017
Page 55
Instructions Manual for AL-356 (L564D)
01/09/2017
ELECTRIC ASSEMBLY: PARTS LIST
No. Part No Code Name Specification
1 GB10963.1 QF1 Protective circuit breaker DZ47-60 6A C 3P (used in 3ph)
Protective circuit breaker DZ47-60 16A C 2P (used in 1ph)
2 GB10963.1 QF2 Protective circuit breaker DZ47-60 2A C 1P (used in coolant)
3 Q/CY080 TC transformer JBK5-63VA or JBK5-100VA
4 GB818 screw
M4×6
5 Fixing rail clip
6 Rubber cushing
7 cover
8 GB97.1 washer 4
9 GB70 Socket head screw
M4×10
10 GB6170 nut M5
11 Sheet Copper
12 GB818 screw
M4×12
13 Earth sign plate
14 Locker connecting
M16×1.5
15 Iron locker connecting
M20×1.5
16 Locker connecting
M20×1.5
17 Junction box
18 Fixing rail clip
19 GB14048.4 KM1 AC contactor CJX2-1021 or CJX2-2501 24V
20 GB14048.4 KM2 AC contactor CJX2-1201 or CJX2-2501 24V
21 GB14048.4 KM3 AC contactor CJX2-1021 24V
22 GB14048.4 KA Contactor relay JZC4-40 24V
23 GB70 Socket head screw
M5×12
24 Fixing rail clip
25 Electric box
26 Power switch
27 GB14048.5 ZB2-BE102C
28 GB14048.5 Fast-stop knob ZB2-BE101C
29 GB14048.5 Button switch LAY3-11X/2 380V
30 GB14048.5 Indication light AD62-22D/S 24V white
31 GB818 screw
M5×10
32 Hemicycle clip C-16
33 PVC tube
Φ16×1200
34 Elbow connecting
Page 56
Instructions Manual for AL-356 (L564D)
01/09/2017
Page 57
Instructions Manual for AL-356 (L564D)
01/09/2017
CE SAFETY PROTECTING FOR CHUCK & CHANGE GEARS: PARTS LIST
No. Part No Name Specification
1 GB6170 nut M4
2 D330A-71204-1 Protecting glass
3 GB818 screw
M4×10
4 D330A-71204 Iron cover
5 GB879 Spring pin
4×25
6 D330A-71203 shaft
7 GB70 Socket head screw
M6×45
8 GB6170 nut M6
9 GB79 screw
M6×16
10 D330A-71101 Casting box
11 GB818 screw
M4×25
12 switch
13 D330A-71208 Baffle-iron
Page 58
Instructions Manual for AL-356 (L564D)
01/09/2017
Page 59
Instructions Manual for AL-356 (L564D)
01/09/2017
LEADSCREW GUARD PARTS LIST
No. Part No Name Specification
1 D330B-1030G bracket
2 GB70 Socket head screw
M5×10
3 D330-F3001 Spring cover
4 D330A-1034 Left bracket
5 GB70 Socket head screw
M6×12
6 D330A-1032 Left bracket
7 D330A-1033 Right bracket
8 D330B-1029G Right bracket
9 D330A-1031 bracket
Page 60
Instructions Manual for AL-356 (L564D)
01/09/2017
Page 61
Instructions Manual for AL-356 (L564D)
01/09/2017
SAFETY CLUTCH FOR FEED RODPARTS LIST
No. Part No Name Specification
1 D330B-36101-01 shaft
2 GB308 Steel ball 6
3 GB879 Spring pin
4×42
4 D330B-36101-02 clutch
5 GB1358 spring
Y1-6×1×25
6 GB77 screw
M8×8
7 GB78 screw
M6×10
8 D330B-CS004 cover
9 GB301 bearing 51104
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Instructions Manual for AL-356 (L564D)
01/09/2017
Page 63
Instructions Manual for AL-356 (L564D)
01/09/2017
SIMPLE SAFETY PROTECTING GLASS PARTS LIST
No. Part No Name Specification
1 GB818 screw
M6×8
2 F1001 Iron bracket
3 F1002 shaft
4 GB818 screw
M5×8
5 F1004 Protecting glass
6 F1003 Oriented sleeve
7 GB97.1 washer 4
8 GB818 screw
M4×8
9 GB79 screw
M5×10
Page 64
Instructions Manual for AL-356 (L564D)
01/09/2017
Page 65
Instructions Manual for AL-356 (L564D)
01/09/2017
DEMARCATION FRAMEWORK PARTS LIST
No. Part No Name Specification
1 DC003 Index ring
2 GB879 Spring pin
3×6
3 DC004 shaft
4 GB79 screw
M6×10
5 DC001 Casting body
6 DC002 plate
7 GB70 Socket head screw
8 GB79 screw
M5×16
Page 66
Instructions Manual for AL-356 (L564D)
01/09/2017
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