MachineryHouse EB-260V Instruction Manual

Page 1
INSTRUCTION MANUAL
EB-260V
Swivel Head Metal Cutting Band Saw (240V)
225 x 180mm (W x H) Rectangle
B062V
Page 1
04/12/2014
Page 2
Manager:
Make sure all guards are secured shut when machine is on.
Revised Date:
www.machineryhouse.com.au
www.machineryhouse.co.nz
Aug-08
Isolate main power switch before changing blade, cleaning or adjusting.
Plant Safety Program to be read in conjunction with manufactures instructions
F
STRIKING
LOW
Support long heavy jobs and stand clear of offcuts.
OTHER HAZARDS, NOISE.
LOW
All electrical enclosures should only be opened with a tool that is not to be kept with the machine.
Wear hearing protection as required.
Wear safety glasses
Isolate power to machine prior to changing belts or maintenance.
Stand clear of machine when in operation.
HIGH
Risk Control Strategies
(Recommended for Purchase / Buyer / User)
Secure & support Long / heavy material
Eliminate, avoid loose clothing / Long hair etc.
Wear gloves when changing blades.
Check blade tracking before starting.
Blade guide system should be adjusted to suit material width.
MEDIUM
MEDIUM
PUNCTURING
MEDIUM
Blade guards should always be in the closed position before starting machine.
A
C
ELECTRICAL
D
ENTANGLEMENT CUTTING, STABBING,
H
Assessment
SHEARING
PLANT SAFETY PROGRAM
No.
Hazard Identification
Safety officer:
Remove all loose objects around moving parts.
Machine should be installed & checked by a Licensed Electrician.
Developed in Co-operation Between A.W.I.S.A and Australia Chamber of Manufactures
This program is based upon the Australian Worksafe Standard for Plant(NOHSC:1010-1994)
O
NEW MACHINERY HAZARD IDENTIFICATION, ASSESSMENT & CONTROL
If blade breaks do not open door until both wheels have stopped.
Item
B
Authorised and signed by:
Hazard
Metal Cutting Bandsaw
LOW
CRUSHING
Page 2
04/12/2014
Page 3
General Machinery Safety Instructions
1. Read the entire Manual before starting machinery.
Machinery may cause serious injury if
not correctly used.
2. Always use correct hearing protection when operating machinery.
Machinery noise may cause
permanent hearing damage.
3. Machinery must never be used when tired, or under the influence of drugs or alcohol.
When
running machinery you must be alert at all times.
4. Wear correct Clothing. At all times remove all loose
clothing, necklaces, rings, jewelry, etc. Long hair must be contained in a hair net. Non-slip protective footwear must be worn.
5. Always wear correct respirators around fumes or dust when operating machinery.
Machinery fumes & dust can cause serious respiratory illness. Dust extractors must be used where applicable.
6. Always wear correct safety glasses. When
machining you must use the correct eye protection to prevent injuring your eyes.
7. Keep work clean and make sure you have good lighting.
Cluttered and dark shadows may cause
accidents.
8. Personnel must be properly trained or well supervised when operating machinery.
Make sure you have clear and safe understanding of the machine you are operating.
9. Keep children and visitors away. Make sure
children and visitors are at a safe distance for you work area.
10. Keep your workshop childproof. Use padlocks,
Turn off master power switches and remove start switch keys.
11. Never leave machine unattended. Turn power off
and wait till machine has come to a complete stop before leaving the machine unattended.
12. Make a safe working environment. Do not use
machine in a damp, wet area, or where flammable or noxious fumes may exist.
13. Disconnect main power before service machine.
Make sure power switch is in the off
position before re-connecting.
14. Use correct amperage extension cords.
Undersized extension cords overheat and lose power. Replace extension cords if they become damaged.
15. Keep machine well maintained. Keep blades
sharp and clean for best and safest performance. Follow instructions when lubricating and changing accessories.
16. Keep machine well guarded. Make sure guards
on machine are in place and are all working correctly.
17. Do not overreach. Keep proper footing and
balance at all times.
18. Secure workpiece. Use clamps or a vice to
hold the workpiece where practical. Keeping the workpiece secure will free up your hand to operate the machine and will protect hand from injury.
19. Check machine over before operating. Check
machine for damaged parts, loose bolts, Keys and wrenches left on machine and any other conditions that may effect the machines operation. Repair and replace damaged parts.
20. Use recommended accessories. Refer to
instruction manual or ask correct service officer when using accessories. The use of improper accessories may cause the risk of injury.
21. Do not force machinery. Work at the speed and
capacity at which the machine or accessory was designed.
22. Use correct lifting practice. Always use the
correct lifting methods when using machinery. Incorrect lifting methods can cause serious injury.
23. Lock mobile bases. Make sure any mobile bases
are locked before using machine.
24. Allergic reactions. Certain metal shavings and
cutting fluids may cause an ellergic reaction in people and animals, especially when cutting as the fumes can be inhaled. Make sure you know what type of metal and cutting fluid you will be exposed to and how to avoid contamination.
25. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.
Page 3
04/12/2014
Page 4
Metal Cutting Bandsaw Safety Instructions
1. Maintenance. Make sure the bandsaw is turned
off and disconnect from the main power supply and make sure all moving parts have come to a complete stop before any inspection, adjustment or maintenance is carried out.
2. Bandsaw Condition. Bandsaw must be maintained
for a proper working condition. Never operate a bandsaw that has damaged or worn parts. Scheduled routine maintenance should performed on a scheduled basis.
3. Blade Condition. Never operate a bandsaw with
a dull, cracked or badly worn blade. Before using a bandsaw inspect blades for missing teeth and cracks.
4. Replacing Blade. Make sure teeth are facing the
correct direction. Wear gloves to protect hands and wear safety glasses to protect your eyes.
5. Hand Hazard. Keep hands and fingers clear from
the line of cut of the blade and offcuts workpieces. Hands can be crushed in vice or from falling machine components and cut by the blade.
6. Leaving a bandsaw Unattended. Always turn
the bandsaw off and make sure all moving parts have come to a complete stop before leaving the bandsaw. Do not leave bandsaw running unattended for any reason.
7. Avoiding Entanglement. Blade guard must be
used at all times. Remove loose clothing, belts, or jewelry items. Never wear gloves while machine is in operation. Tie up long hair and use the correct hair nets to avoid any entanglement with the bandsaw moving parts.
8. Understand the machines controls. Make sure you
understand the use and operation of all controls.
9. Power outage. In the event of a power failure during
use of the bandsaw, turn off all switches to avoid possible sudden start up once power is restored.
10. Work area hazards. Keep the area around the
bandsaw clean from oil, tools, chips. Pay attention to other persons in the area and know what is going on around the area to ensure unintended accidents.
11. Workpiece Handling. Workpieces must be
supported with table, vice, roller conveyor/stands, or other support fixtures. Unsupported workpieces may cause the machine to tip over and fall. Flag long pieces of material to avoid tripping hazards. Never hold a workpiece with your hands during the cut process.
12. Hearing protection and hazards. Always wear
hearing protection as noise generated from bandsaw blade and workpiece vibration, material handling, and power transmission can cause permanent hearing loss over time.
13. Hot surfaces. Workpieces, machine surfaces and
chips become hot due to friction and can burn you.
14. Starting position. Never turn the bandsaw on
when the blade is resting on the workpiece.
15. Guards. Do not operate bandsaw without the blade
guard in place or with the doors open.
16. Call for help. If at any time you experience
difficulties, stop the machine and call you nearest branch service department for help.
Machinery House
requires you to read this entire Manual before using this machine.
Page 4
04/12/2014
Page 5
1
1
1
Page 5
04/12/2014
Page 6
2
2
EB-260V
Capacity
245 x 180
Speeds
Motors
Saw
Coolant
100W
Blade Blade Wheels
(Hight strength flanged cast iron)
Dimensions
Length Width Height
(Cutting area)
Height Packing
Weight
Miter Scale
Noise
(Weighted sound pressure level)
Fuse
ATTENTION!
Special designed horizontal band saw.
Offers two speeds for cutting metal.
With cooling pump for prolongation of the saw blade life.
With trigering knob at the handle for easy and safe use.
With scale for the mitering vise and graduation.
Stand for safe use.
FEATURES
1.
2.
3.
4.
5.
6.
Transportation to desired location before unpacking, please use lifting jack .
Unpack all the parts.
Transportation after unpacking, please use heavy duty fiber belt to lift up t he machine.
Always keep proper foot ing and balance while moving this machine.
As this machine weights 157kgs it is recommended that the machine be transported with help of lifting jack.
DELIVERY
1.
2.
3.
2
Page 6
04/12/2014
Page 7
3
3
3
Page 7
04/12/2014
Page 8
4
4
4
Page 8
04/12/2014
Page 9
5
01 02 03 04 05 06 07 08 09 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
60 61 62 63 64 65 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82
83 84 85 86 87 89 90
91 92 93 94 95
96 97 98 99 100 101 102 104 105
106 107 108 109 110 111 112 113 114 115
Washer Base Bar stop rod Cool pump Bar stop Countervice
Vice jaw Vice Body frame Casing Motor Fan Motor Cover Connection Plate Arm Filter Bush Pin Lever ( )
Key 7x7x35mm Bearing Motor flywheel Washer Shaft Blade cover
Ring nilons Bearing 32006 Ring nut M30
Valve
Pivot Bearing cover Washer Key 8 x 7 x 25 mm Reducer Motor round table Plate(optional)
Switch(optional) hand wheel Threaded shaft Spring washer Grip Pin Handwheel Return flywheel Hex. Nut Bearings 2Z/6205 6205 Saw blade C-ring C Hex, nuts. Blade sheel shaft Block blade tension
Handle Lever Vice screw R. Bladeguard Vice spring
Vice lever Bearing Bearing cover Vice handwheel Spring Spring connection Revolving arm Rod Stop bolt Micro switch(optional) Block Hex. nuts Rubber connection Arm Bolt Blade guard Handle Bearing 6082Z
608
Hand wheel Handle Water Pipe
Rust Plate L. Bladeguard Switch set Brush (optional) Switch Shelf Scale Cylinder(optional) Pin(optional)
Fixed blade guide plate Mobile blade guide plate Bush ( )Toger switch Condenser(Motor) (optional) Coolant distributor Stand Nut M10 Pivots centric Brush Plate Bracket Pivots excetric Blade Tension Gauge (optional) Switch Key block Pivots centric Pivots excetric ARM
Blade guard PIN
Rust Plate Scale
Fixed blade guide plate
Mobile blade guide plate
32
72
75
90
89
38
86
80
85
102
37
54
42
52
106
107
40
OPTIONAL
OPTIONAL
OPTIONAL
CY-275/275A
(R)
(L)
112
7
98
21
111
79
78
78
110
109
113
110
39
58
7
98
100
78
114
113
109
78
7
98
76
113
78
78
104
99
92
74
79
CY-210/210A
7
98
113
99
104
78
78
83
91
82
84
(R)
(L)
115
o
90 ADJUSTING SAW BLADES
EB-260A
5
EB-260V
5
CY-275/275A
(R)
(L)
112
7
98
21
111
79
78
78
110
109
113
110
39
58
7
98
100
78
114
113
109
78
CY-275/275A
(R)
110
39
58
7
98
100
78
114
113
109
78
Page 9
Instruction Manual for EB-260V (B062V)
04/12/2014
Page 10
7
6
Page 10
04/12/2014
Page 11
7
Page 11
Instruction Manual for EB-260V (B062V)
04/12/2014
Loading...