Lynx Heli OXY4 MAX Instruction Manual

380-Instruction Manual
revision 2
INDEX
Chapter 1 - Specifications .....................................................................................................................................................................................................................................................................................
Chapter 2 - Important Notes ....................................................................................................................................................................................................................................................................................
Chapter 3 - Required Tools for Assembly ...............................................................................................................................................................................................................................................................
Chapter 4 - What's Inside The Box .........................................................................................................................................................................................................................................................................
Chapter 6 - Tail Assembly .......................................................................................................................................................................................................................................................................................
Chapter 7 - Main Frame Assembly .........................................................................................................................................................................................................................................................................
Chapter 9 - Transmission Assembly .......................................................................................................................................................................................................................................................................
Chapter 10 - Belt Tension & Adjustment .................................................................................................................................................................................................................................................................
Chapter 11 - Main Rotor Assembly .........................................................................................................................................................................................................................................................................
Chapter 12 - ESC Installation .................................................................................................................................................................................................................................................................................
Chapter 13 - Flybarless Installation ........................................................................................................................................................................................................................................................................
Chapter 14 - Servo & Servo Rod Prepareration .....................................................................................................................................................................................................................................................
Chapter 15 - Cylic Servo Installation ......................................................................................................................................................................................................................................................................
Chapter 16 - Tail Servo Installation ........................................................................................................................................................................................................................................................................
Chapter 17 - Landing Gear & Battery Installation ...................................................................................................................................................................................................................................................
Chapter 18 - Main & Tail Blades Installation ...........................................................................................................................................................................................................................................................
Chapter 19 - Adjustment Servo with Leveler ..........................................................................................................................................................................................................................................................
Chapter 20 - Exploded View ...................................................................................................................................................................................................................................................................................
page 2 page 3 page 4 page 5 - 6 page 7 page 8 - 13 page 14 - 18 page 19 page 20-21 page 22 page 23-25 page 26 page 27 page 28 page 29 page 30 page 31 page 31 page 32-33 page 34-37
page 1
776mm
850mm
212mm
199mm
Chapter 1, Specifications
page 2
- Visit the Oxy Heli web site www.oxyheli.com to download the latest version of the manual.
- Inside Box 3 you will find your serial number card. Please take a moment to visit the Oxy Heli web site and follow the instructions to register your helicopter and serial number.
- It is important you take few minutes to register your helicopter and serial number with us. This is the only way to be in contact with us to receive news, promotional information and technical tips.
- We will also choose five serial numbers each year that will win a discount coupon worth 200USD each to spend at the Oxy Heli or Lynx Heli web sites.
- Thank you for your purchase, and we wish you the best enjoyment with your new Oxy 4 Helicopter.
VERY IMPORTANT NOTE:
-Standard main rotor diameter
-Standard main blade length
-Main Grip Clamping
-Standard tail rotor diameter
-Standard tail blade length
-Standard Main Pulley
-Standard tail Pulley
-Tail Blade Clamping
-Weight
-Maximum motor size
-Maximum battery size
-Recommend battery
: 850mm (with 383mm blades). : 383mm : M3 / 6 mm root. : 199 mm. : 70 mm. : 88T : 24T : M2.5 / 3 mm root. : 800g (ready to fly excluding batteries) : diameter 41mm. : length 105mm, height 35mm, width 43mm, 260 weight gr
: max size.....
IMPORTANT NOTE: This model helicopter has been designed and produced to be a high performance 3D machine. With its simple design and low parts count, pilots of all skill levels will appreciate its easy repairability. This is not a toy. Please take care assembling the model, and take care and responsibility when you fly it. We take no responsibility for any damage or injuries, either direct or consequential, from the use of this product. If you are not experienced in the assembly and flying of a high performance model helicopter we recommend you seek the assistance of an experienced pilot. Above all, fly safely and we hope you enjoy this model. SAFETY GUIDELINES: Only fly this model in areas designated for the use of model aircraft. Ensure you obtain indemnity insurance, normally available through your National model aircraft association. Remain at least 6 meters (20 feet) from the model at all times. Never allow spectators or animals any closer than 30 meters (100 feet) from the model.
NOTES FOR ASSEMBLY:
Please read this instruction manual fully before beginning assembly of this model helicopter. Be sure to use quality tools during the assembly process, and remember not to overtighten small fasteners. Note the following symbols which are used in this manual. Use thread lock sparingly where indicated. If you are unsure about an assembly step, please seek the advice of an experienced pilot. Warranty on any parts is only applicable prior to assembly of the part on the model.
NONE OF THE PRE ASSEMBLED PARTS HAVE THREAD LOCK ON THE SCREWS. IS IMPORTANT TO READ AND FOLLOW THE ASSEMBLY NOTES IN EACH STEP.
INCORRECT ASSEMBLY OR NOT USING THREAD LOCK WILL CAUSE A CRASH OR INJURY.
Important note
Use CA Glue
Use Loctite 243 Medium Strength
Use Loctite 648 Bonding
Use Silicone Grease
page 3
TOOLS REQUIRED
Chapter 3, Required Tools for assembly
Small Tip - Flat Screw Driver
1.5mm Hex Screw Driver (High quality)
One Tools Required
1.3mm Hex Screw Driver (High quality)
One Tools Required
2mm Hex Screw Driver (High quality)
2.5mm Hex Screw Driver (High quality)
Needle Nose Pliers
Uniball Pliers
Caliper
page 4
Two Tools Required
Note : We recommend high quality steel tools during assembly. Hex Screw driver in particular must have precise Tip Hexagonal dimension.
Chapter 4, What's inside the box
ASSEMBLY PARTS FINDER HELP NOTE: In each assembly step you will see a parts finder note. Follow this information to find the necessary parts inside the Oxy 4 box.
page 5
Canopy, Main Gear & Accessories Bag
Tail Boom Tail Push Rod Main Blade
Main Frame
Landing Gear
Box 3/ Bag 1 Vertical Fin & Tail Case Assembly Box 3/ Bag 2 Tail Rotor Assembly Box 3/ Bag 3 Tail Shaft Set Box 3/ Bag 4 Tail Pitch Slider Assembly Box 3/ Bag 5 Tail Belt Crank & Tail Belt Tensioner Box 3/ Bag 6 Tail Belt Set Box 3/ Bag 7 Tail Servo Mount Set Box 3/ Bag 8 Tail Blade Set
Box 3/ Bag 16 Main Shaft Set Box 3/ Bag 17 Main Rotor Assembly Box 3/ Bag 18 Swash Plate Assembly Box 3/ Bag 19 Servo Arm Set Box 3/ Bag 20 FBL Set
Box 3/ Bag 9 Boom Clamp Set Box 3/ Bag 10 Upper Bearing Block Assembly Box 3/ Bag 11 Middle Bearing Block Assembly Box 3/ Bag 12 Lower Bearing Block Assembly Box 3/ Bag 13 Canopy Mount Set Box 3/ Bag 14 Motor Mount Set Box 3/ Bag 15 Battery Tray Set
Tail Set
Head Set
Frame Set
Serial Number Card
Chapter 5: Pinion Selection & RPM
page 6
OXY 4 MAX - FLY STYLE / HEAD / TAIL SETTINGS
In order to choose the best setup for your OXY4 MAX, and optimize performance, it is important to know some basic information: 1- The Motor Kv - See your motor specifications. 2- Battery Pack - (3/4S or 6S) 3- Your target head speed, If you use a head speed calculator, use
110 Teeth
for the main gear and one of the available pinions.
Or use this simple formula:
If you use governor, in order to assure that RPM will be constant during the fly, set a gear ratio to have theoric Max RPM approx 10% higher than your expected governed RPM. Your TX Throttle value should be set between 75 to 85% Example: Target RPM Governed at 80% throttle value = 3500, the theoric Max RPM should be approx. 3850. This formula and value can be effected by many factors such: Battery quality, Battery C Rate, Motor Power and Fly Style. In any case can give you basic information choosing your Motor KV and Pinion (Gear Ratio). Table below will give you basic suggestion about RPM and Tail Setting (tail pulley / tail ratio) in order to guide on your OXY4 MAX Fly Style needs.
OXY 4 MAX - ELECTRONICS AND POWER SUGGESTIONS
Head Speed Note: Although OXY 4 MAX can handle very high Head Speed, we suggest not to exceed 4000 RPM to maintain a good compromise between performances and efficiency. Our Test confirmed that OXY4 MAX can perform form 2000 up to 4000 RPM, for more information about your personal Fly Style need and relative Head and Tail Settings, see above Info and Table: “Fly Style - Head - Tail Settings”
CONFIGURATION EXAMPLES:
Since the OXY 4 MAX is a high performance 3D RC helicopter, we suggest using high quality electronics and power components including Servos, FBL , Motor, Battery and ESC. Remember that OXY 4 MAX is a 380 RC Heli - use light components to maximize flight time and performance. Always consider the acceleration G force in fly, few extra gram can become Kg during some maneuvers, compromising the best performance. Always choose the electronics and the power system suitable for your fly style, “more is not always better”!
Chapter 5: Pinion Selection & RPM
CYCLIC SERVO:
Metal Gears MICRO Servos with speed: =>0.06 sec/60 at 6V. Lynx suggestion: LX2649 - KST Lynx DS215MG-V3 Servo,
RUDDER SERVO:
Metal Gear MICRO or MINI Servo with speed =>0.06 sec/60 at 6V , Specific Rudder Servo with 760µs Pulse are suggested for best tail performance. Lynx suggestion: LX2650 KST Lynx DS213X - 760µs Micro Tail Servo, 1Pc.
BATTERY:
6S - 1800mAh up to 2200mAh - 45C rate or higher.
Maximum sizes and weight
: length 110mm, height 51mm, width 36mm, 380g.
ESC:
50A up to 80A - ESC can be installed in two position for the best CG configuration, under the Battery Tray or under Main Gear. Lynx suggestion: HW 60A or HW80A ESC
MOTOR with OXY 4 325 CNC Main Gear OSP-1079 and dedicated Pinions:
Caliber 2520 / 2618 - 1800KV - ø3.5mm x L17.4mm Shaft. Possibility to use different motor with 3 mounting holes options:
M2.5-25mm / M3-25mm / M3-16mmm.
MOTOR with STD OXY4 MAX Main Gear and dedicated Pinions:
Caliber 2822 up to 3215 - 890 to 1100KV - ø5mm x L20mm Shaft. Possibility to use different motor with 3 mounting holes options:
M2.5-25mm / M3-25mm / M3-16mmm.
Is also possible (not recommended, just possible!) replacing Main Gear and Pinion use OXY 4 325 - 360 Motors.
FBL System:
The OXY 4 MAX is designed around the Ikon / Brain and Neo V-Bar Systems. Many other FBL systems can be used, depending on your personal choice. Max inner Frame dimension 33mm.
MAIN BLADE:
OXY4 MAX Main Blade Zeal 380mm Energy (Kit Included), can fly with 360mm up to 386mm. Main Grips use M3 Screw and 6 mm Root.
TAIL BLADE:
OXY4 MAX Tail Blade Zeal 70mm (Kit Included), can fly with 70mm up to 72mm. Tail Grip use M2.5 Screw and 3mm Root.
FROM OUR TEST HERE OUR ELECTRONICS SUGGESTIONS:
page 7
( add loctite 648 )
Important Note: This part, for tuning reasons, comes factory pre assembled, it ready to us.
Important Note: This part, for tuning reasons, comes factory pre assembled, it ready to use.
Important Note: This part, for tuning reasons, comes factory pre assembled, it ready to use
Important Note: This part comes pre assembled WITHOUT thread lock. It MUST be re-assembled with thread lock as shown.
Vertical Fin Assembly (Box 3/Bag 1)
Vertical Fin Assembly (Box 3/Bag 1)
Tail Rotor Assembly
(Box 3/Bag 2)
MR684_ZZC ­Radial Bearing 4x9x4
Vertical Fin
OXY0710 - OXY4 Tail Grip
MR63-X - 3X6X2 Radial Bearing
OXY0054 - 3X4X0.1 Shim
F3-6M-3x6x2.8 Thrust Bearing
OXY0723 - Tail Grip Spacer
TCEM2X5 - M2X5 Hex Cap Screw
OXY0055 ­2X3.5X0.5 Washer
OXY0050 - linkage ball 4 X 3 M2
OXY0344 ­OXY4-Tail Hub
O-Ring ID2 W1
OXY0054 ­3X4X0.1 Shim
page 8
MR684_ZZC ­Radial Bearing 4x9x4
Right Tail Case
Chapter 6: Tail Assembly
Vertical Fin Bushing ( Add Supper Glue )
Tail Shaft Assembly ( Box 3 / Bag 3 )
OXY0733 - 1.5x9.5 Alloy Steel Dowel Pin
380 - Tail Shaft
OXY0726 - 24T Tail Pulley
OXY0743 - 4x6x2.5 Bushing
Tail Pitch Slider Assembly ( Box 3 / Bag 4 )
OXY0345 - Tail Pitch Slider Bushing
OXY0714 - Tail Pitch Slider Ring
MF106-ZZ - 6X10X3 Flange Bearing
Important Note: This part, for tuning reasons, comes factory pre assembled, it ready to use.
Important note: This part comes pre assembled WITHOUT thread lock. It MUST be re-assembled with thread lock as shown.
OXY0064 - Link Control
OXY0062 - 2X3X2 Bushing
TBEM2X5 - M2X5 Button Screw
page 9
Chapter 6: Tail Assembly
Tail Belt Crank Support Assembly ( Box 3 / Bag 5 )
Tail Belt Crank Support Assembly ( Box 3 / Bag 5 )
OXY0725-Pulley Guide Belt
Important Note: This part, for tuning reasons, comes factory pre assembled, it ready to use.
OXY0674 - Tensioner Adapter
MR63_ZZC ­3X6X2.5 Radial Bearing
OXY0727 - 3x4x2.3 Bushing
2xMF682ZZ-2X5X2.3 Flange Bearing
OXY0673-Bell Crank Support
Important Note: This part, for tuning reasons, comes factory pre assembled, it ready to use
Tail Belt Crank Support Assembly ( Box 3 / Bag 5 )
OXY0057-Tail Pin Screw
OXY0724-Tail Bell Crank
page 10
0.50
Stretch Carbon Rod
OXY0666-OXY4 SST Threaded Rod M2X10
OXY0716-linkage Ball M2 thread
OXY0620-Guide Push Rod
2 x OXY0539-
Thread:
Pin Screw
Note: Install the Pin Screw and leavea gap as shown.
Step 2:
Note: to install this pin screw rotate counter clock wire
Note Pin Screw Thread:
Pin Screw
Oxy designed the Pin Screw with a counter clockwise thread. This will help on the final locking operation. Be careful to follow our instructions to get a perfect assembly
Step 1:
Important Note: This part, for tuning reasons, comes factory pre assembly, it ready to use.
Push the part inside the boom sockets as shown
Slide the parts as shown
In order to lock the tail push rod support, use a Flat Screw Driver and turn clockwise. Do not over tighten.
Step 3: Step 4:
Step 4:
Chapter 6: Tail Assembly
page 11
OXY0343 - Tail Case Insert
Stretch Tail Boom Assembly
B583MXL Timing Belt
TCEM2X5 - M2X5 Hex Cap Screw
Right Tail Case Assembly
Tail Bell Crank Suppport Assembly
Tail Shaft Assembly
2 x TCEM2X6 - M2X6 Hex Cap Screw
Tensioner Assembly
page 12
Fine Adjust Shims Note : In order to give fine adjustment options, in the Extra Hardware Bag you will find extra shims 4X6X0.1. Start assembly WITHOUT any shims. If Tail Shaft has sideways play more than 0.2mm, add shims as required, to one side, as shown. PRO TIPS: For best Tail performances little side play is recommended.
Note: all screws in this step need add loctite during assembly.
before install any shim read carefully fine adjustment shims note.
Vertilcal Fin Plate
TCEM2X22 - M2X22 Hex Cap Screw
OXY0648 - Tail Case Rod
4 x TCEM2X6 - M2X6 Hex Cap Screw
Chapter 6: Tail Assembly
OXY0717 - PL Tail Servo Support (Box 3 / Bag 7 ) Note: don't install any screw
SCM3x3­Set Screw M3x3
Note: Line up the holes, so the set screw seats correctly into tail shaft lock hole.
Tail Bell Crank Assembly
2 x TBEM2X6 - M2X6 Button Screw
page 13
B
A
Chapter 6: Tail Assembly
TAIL BELT ASSEMBLY AND DIRECTION CHEK: In order to check correct belt install, move belt position A CW and the position B must rotate CW. Before go forward on Tail Assembly check carefully if Belt is installed per need. Belt MUST move without any friction.
Step 5-1: Tail belt is showed straight coming out, form tail boom. Be careful to check the belt if not twisted inside the boom. Use a flashlight to check inside the boom, for better vision. Rotate the belt 90 degrees CCW as shown.
90 CCW Rotation.
page 14
Step 5-2: Hold carefully Tail Belt as showed and insert Front Boom Insert.A
OXY0450-Front Boom Insert (Box 3/Bag ) Press in this insert parts into Tail Boom to help Tail Belt doesn't twist in the next installation step
Step 5-3: Final Tail Belt Direction Check: Pull Tail Belt (as shown) and check the tail hub rotates in the direction shown. If the Tail Rotor rotates in the wrong direction, go back to the previous instructions and double check your assembly.
Pull Tail Belt here
page 15
Chapter 6: Tail Assembly
Boom Clamp Assembly
( Box 3/ Bag 9 )
OXY0023-2X13.5 PIN
OXY0725-Pulley Guide Belt
OXY0668-Bell Crank Bushing
SMR682Z-ZZ
2.5X6X2.6 Radial Bearing
Install the Pins into the Pulley Guides and press completely into the Tail Boom Clamp Socket Lips.
2 x Pulley Guide Belt Assembly
OXY0683 - Boom Clamp
OXY0660 - Hexagon Rod
Upper Bearing Block Assembly
( Box 3/ Bag 10 )
Middle Bearing Block Assembly
( Box 3/ Bag 11 )
RM126-ZZ - 6x12x4 Radial Bearing
OXY0352 - Upper Bearing Block
Important Note: This part, for tuning reasons, comes factory assembled, it is ready to use.
RM126-ZZ - 6x12x4 Radial Bearing
OXY0352 - Upper Bearing Block
Important Note: This part, for tuning reasons, comes factory assembled, it is ready to use.
page 16
Chapter 7: Main Frame Assembly
15
5mm
8.75mm
4.50
3mm
Lower Bearing Block Assembly
( Box 3/ Bag 12 )
Break Away Canopy Assembly
( Box 3/ Bag 13 )
OXY0331- Lower Bearing Block
RM126-ZZ ­6x12x4 Radial Bearing
Important Note: This part, for tuning reasons, comes factory assembled, it is ready to use.
OXY0425 ­Break Away Canopy
TBES2X6 - M2X6 Self Tapping Screw
OXY0082 - Canopy Mount
OXY0336 Motor Mount
TCEM3X8 ­M3X8 Hex Cap Screw
2xSCM4x3 ­Set Screw M4x3
Motor Assembly
( Box 3/ Bag 14 )
Pinion (19T-5mm Motor Shaft included )
page 17
Chapter 7: Main Frame Assembly
Left
Righ
Make flat your Shaft for better Set Screw Seating
Chapter 7: Main Frame Assembly
4 x all screws in this step Note: Don't fully tighten yet. Wait future neccessary assembly step.
7 x M2x6 Hex Cap Screw Note: Don't fully tighten yet. Wait future neccessary assembly step.
page 18
Lower Bearing Block Assembly
OXY0711 ­Anti rotation Guide
FHSM2X4 ­M2x4 Flat Head Screw
4 x TCEM2X5 ­M2X5 Hex Cap Screw
Upper Bearing Block Assembly
Middle Bearing Block Assembly
OXY0661 - Main Frame
3 x OXY0665 ­Hexagon 3mm
Battery Tray ( Box 3/ Bag 15 )
6 x TCEM2X6 ­M2X6 Hex Cap Screw
M2X8 Hex Cap Screw
Motor Assembly
Boom Clamp Assembly
OXY0332 ­M2.5 Washer
OXY0663 - Boom Clamp Stiffener CF
6 x TCEM2.5X8 ­M2.5X8 Hex Cap Screw
TCEM2X6 ­M2X6 Hex Cap Screw
7 x M2x6 Hex Cap Screw Note: Don't fully tighten yet. See assembly alignment Step page 23.
6 x M2.5x8 Hex Cap Screw Note: Don't fully tighten yet.
page 19
Chapter 7: Main Frame Assembly
Chapter 7: Main Frame Assembly
All Screw in this step Note: Don't fully tighten yet. See assembly alignment Step page 16.
4 x TCEM2x5 ­M2X6 Hex Cap Screw
Install main shaft with frame assembly on a flat surface, push down on both frames together and then fully tighten all M2 Hex Cap Screws (x22) holding the bearing blocks.
Main Shaft ( Box3 / Bag 16 )
6 x TCEM2.5x8 ­M2.5X8 Hex Cap Screw
page 20
90°
90°
Main Gear Assembly
(Box2 / Bag 1 )
Important Note: This part, for tuning reasons, comes factory assembled, it is ready to use.
OXY0655 ­One Way Hub
HF0812 One Way 8x12x12
MR148ZZ 8x14x3.5 Radial Bearing
TBEM2X6 ­M2X6 Button Screw
OXY0658 ­Front Flange Pulley
OXY0721­88T Front Pulley
OXY0657 ­Front Pulley Hub
5 x TBEM2X6 ­M2X6 Button Screw
the Sleeve is free rotate as arrow Shown
110T Main Gear
4 x TCEM2x6 ­M2X6 Hex Cap Screw
Insert the Main Shaft before you lock the Sleeve
OXY0654 ­One Way Sleeve
loctite 243
2 x SCM3x3 ­Set Screw M3x3
2 Set Screw are seat onto the flat surface of OXY0654 One Way Sleeve
Chapter 8: Main Gear Assembly
page 21
Chapter 9: Transmission Assembly
Before next assembly step check carefully Tail Belt assembly position as shown.
Tail Boom Assembly
Insert Tail Assembly as shown
page 22
3mm
3mm
Chapter 9: Transmission Assembly
In order to check the belt installation, we recommend to follow two simple steps: 1- Check with light, look inside the boom from the tail case and check the belt is only twisted 90 degrees. 2- Rotate the main gear in the flight direction (as shown) and check the tail hub rotates in the direction shown. If the Tail Rotor rotates in the wrong direction, go back to previous instructions and double check your assembly.
Main Gear Asssembly
OXY0656 ­One Way Screw
TCEM2X4 ­M2X4 Hex Cap Screw
page 23
Main Gear Spacer
4
4.2
5.50
Swash Plate Assembly ( Box 3/ Bag 18 )
loctite 243
OXY0020-M1.2x2 Special Screw
Center Ball
Lower and Upper Swash Plate
Important Note: this part, for tuning reasions, comes factory pre assembled, it ready to use.
OXY0019 ­Swash Plate Ball
OXY0043 ­Linkage Ball
OXY0018-2x
11.5 Anti Rotation Pin
Important Note: This part comes pre assembled WITHOUT thread lock. Follow the instruction for final assembly.
Swivel Ball Note: The Swivel Ball is pre-assembled with a precise fitting. When new, the Swash Plate center ball will have a little friction. After a few flights and “break-in” it will come smooth, keeping the best precision without play.
FBL Set ( Box 3/ Bag 19 )
OXY0716 4mm PL linkage
OXY0750 M2x15 Partial Thread
OXY0080 -Uniball Radius Arm
OXY0089 ­Pin 1.5X9.5
2 x SMR628_ZZC - 2.5X6X2.6 Radial Bearing
2.5X4.2X0.5 Spacer
FBL Set ( Box 3/ Bag 19 )
OXY0649 OXY4 Follower Arm
Main Rotor Assembly ( Box 3/ Bag 17 )
2 x MR104_ZZC ­4X10X4 Radial Bearing
F4-10G - 4X10X4 Thrust Bearing
add silicone grease
Important Note: This part, for tuning reasons, comes factory pre assembled with grease and loctite. It is ready to use.
Shim 4x6x0.1
page 24
Main Grip
Chapter 11: Main Rotor Assembly
Use a Screw Driver to check Belt Tension (suggested max deflection is 1mm)
- Note: We recommend a tight Belt tension.
- If spool up get difficult, may Tail Belt is over tight, recheck and eventually loose Belt tension little bit
- Check the Belt tension again after the first 2 flights.
- With a new Tail Belt, when the head is rotated slowly, it is normal to hear a tooth sound as the belt engages with the Main Pulley. This sound is normal and will disappear after a few flights and the necessary "break-in".
- Be sure the boom is assembled and installed correctly.
- Loosen the tail boom by loosening the eight M2.5x8 Hex Cap Screws.
- Adjust the Belt tension by pulling on the Tail Boom.
- Tighten the eight M2.5x8 Hex Cap Screws.
- The belt must have good tension. We suggest re-checking after a few flights. We suggest to check belt tension often, before each flying session.
- If spool up get difficult, may Tail Belt is over tight, recheck and eventually loose Belt tension little bit
- If the belt is often loose, you should check the lock system or belt integrity.
- Tests show that a hard 3D pilot can perform over 400 flights before the belt will fail. We recommend replacing the Tail Belt after 300 flights, even if it does not show wear, to avoid it breaking unexpectedly in flight.
- After a crash, spend some time checking Belt integrity and replace if any teeth are missing.
4 x TCEM2.5x8 ­M2.5x8 Hex Cap Screw
2 x SCM4x3 Set Screw M4x3
OXY0451-Main Shaft Collar
Push down Main Shaft Collar
Pull up Main Shaft
Chapter 10: Belt Tension & Adjustment
page 25
A
Fine Adjust Shims: In order to give fine adjustment options, the extra Hardware Bag contains extra Shims 4x6x0.1. Start assembly with one (each side)pre installed shim. If the Main Grips have sideway play, add shims as required. Each Grips must have the same number of shims. If you add one shim on the left side, you need to also add one shim on the right side
Important Note: This part comes pre assembled WITHOUT thread lock. Follow the instruction for final assembly.
Step Faced to Main Grip
TCEM2.5X6­M2.5X6 Hex Cap Screw
OXY0332-M2.5 Washer
OXY0325­Damperner Bushing
OR6x1.5-Oring ID6x1.5 Shore 80-90
OXY0361-Shim 4x6x0.1
OXY0680-Damperner Spacer
OXY0324 - Center Hub
OXY0339-Spindle Shaft
OXY0873
2.6x4.5x0.35 Spacer
M2.5x14 Hex cup screw
M2x8 Hex cap screw
OXY0903-4mm FBL Nut Ball
page 26
Chapter 11: Main Rotor Assembly
M2.5 Self Lock Nut
M2.5x12 Hex Cap Screw
Head Assembly
tight 2 screw M2.5x12
page 27
7.50
10
10.25mm
Max 15mm
Chapter 12: Servo & Servo Rod Prepareration
page 28
-
You should now do some initial setup of your FBL unit and servos.
- We recommend you select a new model in your transmitter, and reset your FBL unit and start with a clean setup in it as well.
- After binding your transmitter to the receiver system used with the FBL unit, work your way through the FBL setup instructions to the point you plug in your servos.
- Now set your collective stick in the middle position, and position the servo arms as close to the correct positions you can on each servo see the following pages for arm orientations on the various servos.
- Next confirm the servos work in the correct direction, then return the collective stick to the center position.
- Now use your FBL unit to trim the servos so the arms are exactly horizontal (see pictures below).
- This procedure varies between units. Carefully label the position of the servos, then proceed with the installation of the servos as shown.
It is really important the servo rods screw onto the linkages the same amount. The Plastic ball links have a Lynx logo to give you information about turn adjustment, but have a symmetrical ball socket shape and can be installed in either direction to achieve the best fine tuning.
Linkage Ball Position
After Cut
OXY0085 ­Servo Arm
( Box 3/ Bag 19 )
Front Cylic Servo
OXY0085 ­Servo Arm
OXY0092 -Linkage Ball
OXY0108 - M2 Hex Nut
Left Cylic Servo
Right Cylic Servo
OXY0716 ­PL linkage Bal
OXY0667 - Pitch Rod
Tail Servo
Optional Tail Servo
OXY0085 ­Servo Arm
OXY0092 -Linkage Ball
OXY0108 - M2 Hex Nut
OXY0108 - M2 Hex Nut
OXY0092 -Linkage Ball
OXY0085 ­Servo Arm
OXY0085 - Servo Arm
OXY0108 - M2 Hex Nut
OXY0092 -Linkage Ball
Mini Servo Mini tail servo spacer
OXY0736 - CF Tail Servo Stiffener
4 x M2x8 Self Tapping Screw
loctite 243
loctite 243
loctite 243
loctite 243
CA Glue
Use 3 x cable ties, to secure the Throttle ESC wire to the main frame. Use the Frame built-in socket for best holding. In this Step connect the Motor and ESC Wires but don't secure yet. Wait till the final motor rotation check, once the FBL system is set up. NOTE: To reverse Motor rotation direction , just switch 2 of the 3 wires.
Be carefully Motor wire and ESC will not touch Motor/Pinion.
Double - side Tape ( Accessories Bag )
Battery wires
2 x Cable Tie
Motor wires
use your choice of connector rated
ESC
OPtional ESC installation
Chapter 13: ESC Installation
page 29
Chapter 14: Flybarless Installation
The FBL system can be installed at the bottom or top of the boom clamp. We suggest to use the bottom for easy wiring and servo removal.
Flybarless Unit Position 2
For extra FBL support we suggest to add Electronic Hook and Loop as shown.
Flybarless Unit Position 1
Double - Side Tape
page 30
Chapter 15: Cylic Servo Installation
2 x TCEM2x6 ­M2x6 HexCap Screw
2 x TCEM2x5 ­M2x5 HexCap Screw
M2 Washer
Servo Layout
3 x Servo Rod Assembly
page 31
Elevetor ( 1 )
Pitch ( 2 )
Aileron
(pitch and aileron can be switched)
( 3 )
Chapter 16: Tail Servo Installation
Optional Tail Servo Installation
2 x TBES2X6 - M2x6 Self Tapping Screw
2 x TBES2X8 - M2x8 Self Tapping Screw
OXY0717 - PL Tail Servo Support
Tail Push Rod Asembly
2 x M2 Washer
Mini Servo Assembly
2 x TBES2X8 - M2x8 Self Tapping Screw
4 x TBES2X8 - M2x8 Self Tapping Screw
page 32
3.5
The Oxy 4 Tail System has approximately 3.5 of counter torque with the Tail Bell Crank set per instructions.
With Rudder Stick centered and the Tail Servo Arm in the center position, adjust the Tail Push Rod length until the Tail Bell Crank and Tail Case Plate are parallel as shown.
Arm position with centered Rudder stick.
Leveler ( Accessories Bag )
Chapter 16: Tail Servo Installation
Nose Left
Nose Right
page 33
Chapter 17: Landing Gear & Battery Installtion
Landing Gear & Battery Installtion
Battery Straps ( Accessories Bag )
Satellite EX
Landing Gear Skid
Tail blade need be loose. Set it free to rotate. About lock thread, to assure the Screw M2x 10 use it but carefully. Apply small amount of lock thread NOT in the Screw but in the Tail Grip Thread, using a tooth pick. Be careful about lock thread contamination on plastic tail blade, lock thread contains chemical that effect plastics, reducing strength. After assembly clean carefully any lock thread excess to avoid contamination effect.
Tail Blades Installation
70mm Zeal Tail Blade
M2.5x10 Button Screw
Tail Blade ( Box 3 / Bag 8 )
1 Set x OXY4 - Main Blade Shim Silver = 0.5mm thickness 1 Set x OXY4 - Main Blade Shim Black = 0.6mm thickness 1 Set x OXY4 - Main Blade Shim Red = 0.75mm thickness
Main Blades Installation
M3x18 Hex Cap Screw
M3 Self Lock Nut
Please look at Accessories for the shims you need to adjust Main & Tail Blades thickness, in the kit have included:
Main Blade Lock Note: In small Heli or in aggressive head design like oxy 2, 3 and 4 if you fly on hard terrain MUST set loose.This suggestion will avoid annoying wobbling on ramp up or landing.
383mm Main ( Use 0.5mm Shim thiclness for Zeal 383mm Main Blade )
page 34
Front Landing Gear Support
Rear Landing Gear Support
6xM2.5 Washer
6xM2.5x8 Hex Cap Screw ( Add loctite 243 )
380 - CF Bottom Plate
4xM2x5 Button Screw ( Add loctite 243 )
OSP-1193-OXY4-380 Landing Gear for manual
4xM2x5 Button Screw
add loctite 648
Rear Landing Gear Support
Front Landing Gear Support
380 CF Bottom Plate
6xM2x6 Hex Cap Screw
6xM2.5 Button Screw add supper glue
Rainforce Landing Gear
Chapter 19: Adjustment Servo With Leveler Before Fly: Now complete the setup of your FBL system. In the Accessories Bag you will find an Oxy 4 Swash Plate Leveler. This Tool is designed to fit under the Swash Plate without disassembly any parts. This simple tool will both level the swash and give the Zero Pitch Position. Starting gyro gain: The Oxy 4 was designed around famous FBL Systems (IKON / Brain / mini V-Bar), and we suggest you start with the following standard set up and adjust after test flying. Cyclic Set Up: Use suggested settings for 450 Helicopters and adjust after test flights. See our table on page 6 for RPM and Pitch Settings. Cyclic Max pitch should be +/- 10.5 deg. Tail Set Up: Use the suggested settings for 450 Helicopters
BUT
start with a
LOWER
Tail Gain ( Increase after test per need ) IKON / Brain = 20% Mini V-Bar = 250 Heli suggested gain.
Lift up swash plate as shown to have space for inserting Leveler.
Rotate Leveler as shown
Lower Swash Plate down untill Swash Plate touch Leveler as shown.
page 35
Chapter 20: Canopy Installation
Canopy
page 36
34
2
4
5
7
33
16
17
8
6
9
12
18
15
30
29
13
2527
21
26
28
23
1
20
34
19
3
11
24
22
10
14
6
page 37
40
41
4243
45
44
46
47
48
1
38
39
13
14
35
32
33
31
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4
5
11
10
9
7
17
16
18
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24
25
30
19
20
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34
Chapter 22: Exploded View, Tail
page 38
5
25
19
18
14
22
23
16
9
6
21
20
15
11
3
12
13
1
4
2
10
24
Chapter 22: Exploded View, Main Frame
page 39
Chapter 22: Exploded View, Main Frame
5
8
9
17
16
11
23
18
2
22
13
20
12
21
24
3
1
19
10
4
6
7
page 40
Chapter 23: Spare Parts - Head Parts
page 41
OSP - 1002 OXY4 - Center Hub
1 x Center Hub 1 x M2.5x12 Hex Cap Screw 2 x M2X6 Hex Cap Screw 1 x M2.5 Self Lock Nu
OSP-1202 OXY4 CNC Main Grip, Black - 1 Pcs
2 x Main Grip Assembly 2 x M3X18 Shouldered Hex Cap Screw 2 x M3 Self Lock Nut
OSP - 1004 OXY4 - Main Grip Service Bag
2 x 4X10X4 Thrust Bearing 4 x 4X10X4 RadialL Bearing 2 x Shim 4x6x0.1
OSP - 1005 OXY4 - Swashplate, Set
1 x Swash Plate, Set
OSP - 1006 OXY4 - Swashplate - Service Bag
1 x OXY4 Ball Holder 1 x OXY4 Center Ball 2 x M1.2x2 Special Screw 1 x 2x11.5 Anti Rotation Pin 3 x M2 Wash Plate Ball 4x Linkage Ball
OSP - 1010 OXY4 - Carbon Steel Spindle Shaft
1 x OXY4-Spindle Shaft 2 x M2.5 Washer 2 x M2.5X6 Hex Cap Screw
OSP - 1011 OXY4 - Dampeners, 2 Set
4 x OXY4-Damperner Bushing 4 x Oring ID6x1.5 4 x OXY4-Damperner Spacer 4 x Shim 4x6x0.1
OSP - 1057 OXY4 - DFC Arm -Spacer Set, 4Pcs
4 x M2X18 Hex Cap Screw 4 x 2X3.5X0.5 Washer 4 x OXY4 - Main Grip Bushing - Black
SP-0076-OXY4 FBL-Antirotation-Arm, Service-Bag
SP-0059-OXY4 FBL-Head-System
Chapter 23: Spare Parts - Head Parts
page 42
OSP - 1013 OXY4 - Blade Holder
1 x OXY4 Blade Holder
OSP - 1048 Threaded Rod M2x20
10 x Threaded Rod M2X20
SP-OXY3-036 OXY3 - Servo Arm Set, 4 PC
4 x Servo Arm 4 x linkage Ball 4 x Hex Nut
OSP-1008 OXY4 - PL Linkage Ball, 10pcs
10 x Plastic Linkage Ball
OSP-1012 Threaded Rod M2x10
10 x M2x10 Threaded Rod
ZHM-NRG325C
1 x ZEAL Energy Carbon Fiber Main Blades 325mm (Neon Orange)
10 x Hex Cap Screw M2x6
M2x6CS-10 ­Hex Cap Screw M2x6, 10 PCS
M2.5x6CS-10 ­Hex Cap Screw M2x6, 10 PCS
10 x Hex Cap Screw M2.5x6
M2.5x12CS-10 ­Hex Cap Screw M2.5x12, 10 PCS
10 x Hex Cap Screw M2.5x12
M2.5-SLN-10 Self Lock Nut M2.5
10 x 10 Self Lock Nut M2.5
M3-SLN-10 Self Lock Nut M3
10 x 10 Self Lock Nut M3
SP-0072 OXY4 - Main Blade Shim Set
4 x 3x15x0.5 Shim 4 x 3x15x0.6 Shim 4 x 3x15x0.7 Shim
OSP-1103 FBL-Linkage-Ball-Screw
OSP-1124 OXY3-OXY4-DFC-Set
SP-0007 OXY4-DFC-Arm,Service-Bag
Chapter 23: Spare Parts - Frame Parts
page 43
OSP - 1017 OXY4 - Tail Boom Clamp Mount, Set
2 x OXY4 Boom Clamp 4 x OXY4 H4x32mm M2.5 4 x OXY4 Boom Clamp Stiffener 8 x M2.5X8 Hex Cap Screw
OSP - 1018 OXY4 - Boom Mount Lock Rod
4 x OXY4 H4x32mm M2.5 8 x M2.5X8 Hex Cap Screw
OSP - 1019 OXY4 - Upper Main Shaft Bearing Block
1 x Upper Bearing Block 1 x 6x12x4 Radial Bearing 1 x M2x4 Flat Head Screw 3 x Washer M2 3 x M2X5 Hex Cap Screw 6 x M2X6 Hex Cap Screw
OSP - 1020 OXY4 - Middle Main Shaft Bearing Block
1 x Lower Bearing Block 1 x 6x12x4 Radial Bearing 3 x Washer M2 5 x M2X5 Hex Cap Screw 4 x M2X6 Hex Cap Screw
OSP - 1021 OXY4 - Lower Main Shaft Bearing Block
1 x Lower Bearing Block 1 x 6x12x4 Radial Bearing 4 x M2X5 Hex Cap Screw
OSP - 1022 OXY4 - Motor Mount
1 x OXY4-Motor Mount 4 x M2.5 Washer 8 x M2.5X8 Hex Cap Screw
OSP - 1023 OXY4 - Main Shaft Bearing Block
- Service Bag
3 x 6x12x4 Radial Bearing
OSP - 1024 OXY4 - Break Away Canopy Plate
2 x
Break Away Canopy Plate
OSP - 1026 OXY4 - Carbon Anti Rotation Guide
1 x OXY4 - Anti rotation Guide
Chapter 23: Spare Parts - Frame Parts
page 45
1 Set landing Gear Skid
OSP - 1027 OXY4 - Belt Pulley Guide, Set
2 x Pulley Guide Belt Assembly
1 x CNC Main Gear
OSP - 1029 OXY4 - One Way Hub Assembly
1 x Main Gear Hub Set
OSP - 1030 OXY4 - Front Pulley Assembly
1 x OXY4 - Front Pulley Hub 2 x Set Screw M3x3
OSP - 1031 OXY4 - Front Pulley Spare
1 x OXY4 88T Front Pulley 1 x OXY4- Front Flange Pulley 5 x M2X6 Button Screw
OSP - 1032 OXY4-One Way Sleeve
1 x OXY4 One Way Sleeve 1 x OXY4 One Way Screw 1 x M2X4 Hex Cap Screw
OSP - 1034 OXY4- Battery Tray
1 x OXY4 PL Battery Tray 3 x OX4 H3x32 M2 M2X6 Hex Cap Screw
OSP - 1052 OXY4 - Boom Clamp Stiffener, 4Pcs
4 x OXY4 Boom Clamp Stiffener CF
SP-OXY3-015
- OXY3 - Battery Oring , 4PC
OSP-1077 OXY3-OXY4 - Canopy Mount
4 x Canopy Mount 4 x Self Tapping Screw
4 x Battery Strap
OSP-1073 OXY4 - Sleeve Locking Screw
2 x Sleeve Locking Screw 2 x M2x4 Hex Cap Screw
M2.5x8CS-10 ­Hex Cap Screw M2.5x8, 10 PCS
10 x Hex Cap Screw M2.5x8, 10 PCS
M3x8CS-10 ­Hex Cap Screw M3x8, 10 PCS
10 x Hex Cap Screw M3x8, 10 PCS
OSP-1223 OXY4-380 Landing Gear Skid, White
OSP-1224-OXY4 380-AL-landing-Gear-Support,-Black-Set
OSP-1187 OXY4-380-CNC-Main-Gear
Chapter 23: Spare Parts - Frame Parts
page 46
M2x6CS-10 ­Hex Cap Screw M2x6, 10 PCS
10 x Hex Cap Screw M2x6, 10 PCS
M2x5CS-10 ­Hex Cap Screw M2x5, 10 PCS
10 x Hex Cap Screw M2x5, 10 PCS
M2x4CS-10 ­Hex Cap Screw M2x4, 10 PCS
Hex Cap Screw M2x4, 10 PCS
M3x3SC-10 - Set Screw M3x3, 10 PCS
Set Screw M3x3, 10 PCS
M2x6BH-10 ­Button Hex Cap Screw M2x6, 10 PCS
Button Screw M2x6, 10 PCS M2.5x8SBH-10 Self-TappingScrew M2.5x8, 10 PCS
10 x Self Tapping M2.5x8
Chapter 23: Spare Parts - Tail Parts
page 47
OSP-1235 OXY4 - 380 Tail Shaft
1 x OXY4-Tail Shaft 1 x 1.5x9.5 Alloy Steel Dowel Pin 2 x Shim 4x6x0.1
OSP - 1036 OXY4 - Tail Case Hub
1 x OXY4 Tail Case Insert 4 x M2X6 Hex Cap Screw
OSP - 1037 OXY4 - Tail Case Cover
OXY4- Tail Case Rod M2X6 Hex Cap Screw
OSP-1234 OXY4 - 380 Tail Pitch Slider
1 x Pitch Slider, Set
OSP - 1040 OXY4 - Tail Bell Crank
1 x Tail Bell Crank, Set
OSP - 1041 OXY4 - Bell Crank Support
OXY4 - Tail Bell Crank Support, Set
OSP - 1042 OXY4 - Tensioner Tail Belt
OXY4 - Tail Belt Tensioner, Set
OSP-1195 OXY4-380-Tail-Grip
1 x Tail Grip Assembly
OSP - 1044 OXY4 - Tail Rotor Hub, Spare
1 x OXY4-Tail Hub 1 x Set Screw M3x3 2 x M2X4 Hex Cap Screw 2 x 2X3.5X0.5 Washer
OSP-1178 OXY4-AL-Right-Tail-Case
OSP-1154
OXY4 25T Tail Pulley
1 x 25T Tail Pulley 1 x Bushing 1 x Shim 4x6x0.1 1 x 1.5mm Pin
Chapter 23: Spare Parts - Tail Parts
page 48
OSP-1049 OXY4 - Tail Servo Mount, Set
2 x Washer M2 2 x Self Tapping Screw M2x6 2 x Self Tapping Screw M2x8 2 x Tail Servo Mount
OSP-1050 OXY4 - Tail Blade 62mm - Black, 2Pcs
2 x Tail Blade 62mm
OSP-1051 OXY4 - Tail Blade 68mm - Black, 2Pcs
OSP - 1053 OXY4 - 23T Tail Pulley
OSP - 1054 OXY4 - 24T Tail Pulley
SP-OXY3-028 - OXY3 Tail Pitch Slider - Service Bag
2 x Bushing 2 x Link Control 2 x M2x5 Button Screw
SP-OXY3-025 OXY3 - Tail Rotor - Service Bag
2 x Steel Ball 2 x Bearing Spacer 2 x Thrust Bearing 3x6x2.8 2 x Radial Bearing 3x6x2 2 x Radial Bearing 4x7x2.5 2 x Button Screw M2.5x10
OSP-1071 OXY4 360mm Timing Belt Spare , 1Pcs
1 x 23T Tail Pulley 1 x Bushing 1 x Shim 4x6x0.1 1 x 1.5mm Pin
1 x 24T Tail Pulley 1 x Bushing 1 x Shim 4x6x0.1 1 x 1.5mm Pin
2 x Tail Blade 68mm
1 xTiming Belt B557MXL 1 x Front Boom Insert
OSP-1068 OXY4 - Stretch Kit 360 Combo
2 x Tail STD Boom
OSP-1069 OXY4 - 360 Tail Boom
OSP-1070 OXY4 - 360 - Tail Push Rod
OSP-1074 OXY4 - Mini Servo Adapter
1 x Mini Tail Servo Adapter 2 x Spacer 2 x M2x6 Self Tapping Screw 2 x M2x8 Self Tapping Screw
1 x 360mm Tail Boom
ZHT-070C ZEAL Carbon Fiber Tail Blades 70mm
OSP-1231 OXY4 Vertical Fin rev 2
Chapter 23: Spare Parts - Tail Parts
page 49
M3x3SC-10 Set Screw M3x3, 10 PCS
10 x Set Screw M3x3
M2x8SBH-10 Self-Tapping Button Hex Screw M2x8, 10 PCS
10 x Self-Tapping Button Hex Screw M2x8
M2x6SBH-10 Self-Tapping Button Hex Screw M2x6, 10 PCS
10 x Self-Tapping Button Hex Screw M2x6
M2x5CS-10 Hex Cap Screw M2x5, 10 PCS
10 x Hex Cap Screw M2x5
M2x6BH-10 Button Hex Cap Screw M2x6, 10 PCS
10 x Button Screw M2x6
M2x5BH-10 Button Hex Cap Screw M2x5, 10 PCS
10 x Button Screw M2x5
Chapter 23: Spare Parts - Accessories Parts
page 50
OSP-1055 OXY4 - Leveler Tool
1 x Leveler Tool
OSP-1056 OXY4 - Vertical Fin Sticker
SP-OXY3-054 OXY3 - Battery Hook & Loop, 2 Set
SP-OXY3-055 - OXY3 Double Side Adhesive Tape, 2PC
SP-OXY3-057 OXY3 - Cable Ties Set
2 x OXY3 - Battery Hook & Loop, 2 Set 2 x Double Side Adhesive Tape
10 x Hex Cap Screw M3x18
M3x18CS-10 Hex Cap Screw M3x18, 10 PCS
M3x3SC-10 Set Screw M3x3, 10 PCS
10 x Set Screw M3x3
M2.5-SLN-10 Self Lock Nut M2.5
10 x Self Lock Nut M2.5
M2x8SBH-10 Self-Tapping Button Hex Screw M2x8, 10 PCS
M2x6SBH-10 Self-Tapping Button Hex Screw M2x6, 10 PCS
10 x Self-Tapping Button Hex Screw M2x6
M3-SLN-10 Self Lock Nut M3
10 x Self Lock Nut M3
M2x18CS-10 Hex Cap Screw M2x18, 10 PCS
10 x Hex Cap Screw M2x18
M2x6CS-10 Hex Cap Screw M2x6, 10 PCS
10 x Hex Cap Screw M2x6
M2x5CS-10 Hex Cap Screw M2x5, 10 PCS
10 x Hex Cap Screw M2x5
M2.5x12CS-10 Hex Cap Screw M2.5x12, 10 PCS
10 x Hex Cap Screw M2.5x12
10 x Self-Tapping Button Hex Screw M2x8
Chapter 23: Spare Parts - Accessories Parts
page 51
M2x6BH-10 Button Hex Cap Screw M2x6, 10 PCS
10 x Button Screw M2x6
M2x5BH-10 Button Hex Cap Screw M2x5, 10 PCS
10 x Button Screw M2x5
LX0362 3-4 mm Spindle Shaft Wrench
1 x 3 - 4 mm Spindle Shaft Wrench
LX1568 4mm Plastic Linkage Ball Reamer Too
1 x 4mm Plastic Linkage Ball Reamer Tool
M2x22SCS-10 Shoulder Hex Cap Screw M2x22, 10 PCS
10 x Shoulder Hex Cap Screw M2x22, 10 PCS
M4x3SC-10 - Set Screw M4x3, 10 PCS
10 x Set Screw M4x3, 10 PCS
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